The present invention relates to a microfluidic system.
In the micro-fluidic field there is known a type of system comprising a channel, which includes two segments connected to one another by a valve. The valve usually includes a partition arranged along the channel to separate the two segments and a membrane of an elastomeric material connected to a wall of the channel in the area of two holes, each of which is arranged at an end of a respective segment in the area of the partition. The valve further comprises a pneumatic actuator, which is adapted: on one side, to create a depression so as to deform the valve and, therefore, connect the two segments of the channel; on the other side, to exert a pressure to push the membrane against the wall of the channel so as to close the two holes and isolate the two segments.
Known valves and circuits of the above indicated type are for example disclosed in WO2008115626 (see in particular
A first series of drawbacks derives from the fact that the pneumatic actuator needs to always be active (both when the valve is to be opened, and when the valve is to be closed). This determines a high energy consumption and a considerable wear. It should also be noted that pneumatic actuators having the suitable size to create both a depression and a compression are relatively complex and expensive.
Furthermore, it should be noted that the preparation of this type of valves is often complex. Some of the problems in this regard are due to the fact that the membrane must often be selectively connected to the wall of the channel and not to the partition.
DE19949912 discloses especially complex micro-fluidic systems comprising channels the geometrical structures of which is complicated and difficult to implement. It should further be noted that the closing element of
US2002/0117643 discloses a valve comprising a closing element which is normally in an open position and is deformed to reach a locked position, in which fluid cannot pass.
DE4422944 discloses especially complex micro-fluidic systems comprising channels the geometrical structures of which is complicated and difficult to implement. DE4422944 discloses a valve provided with a closing element which has a closing portion which is maintained outside opening 4.
It is an object of the present invention to provide a micro-fluidic system and a closing element, which allow to overcome at least partially the drawbacks of the state of the art and are at the same time easy and cost-effective to implement.
According to the present invention, there are provided a micro-fluidic system and a closing element according to the following independent claims and, preferably, according to any of the claims directly or indirectly dependent on the independent claims.
The term “immediately” means without the substantial interposition of further elements (and optionally also of empty gaps). Unless explicitly specified otherwise, in the present text the following terms have the meaning indicated hereinafter.
By equivalent diameter of a section there is intended the diameter of a circle having the same area of the section.
By section of a channel or of a duct there is intended the section substantially perpendicular to the longitudinal extension of the channel (or duct) i.e. to the feeding direction of the fluid in the channel (or duct).
By equivalent diameter of a hole there is intended the diameter of a circle having the same area as the smallest cross section of the hole.
By micro-fluidic system there is intended a system comprising at least one micro-fluidic channel and a valve arranged along the channel.
By micro-fluidic channel there is intended a channel having a section with an equivalent diameter smaller than 1 mm (in particular, smaller than 0.5 mm).
The invention will now be described with reference to the accompanying drawings, which show non-limitative embodiments thereof, in which:
a, 6b and 6c are each a top view of respective and different embodiments of a detail of the system of
In
Segments 4 and 5 are substantially coplanar to one another. In particular, channel 2 is substantially linear.
System 1 comprises a support (wall) 6; a covering (wall) 7; and a spacer element 8, which sealingly connects support 6 and covering 7 and defines channel 2 laterally and at the ends. In particular, spacer element 8 comprises two end portions 8a and two side portions 8b (partially shown in
Covering 7 is a wall of channel 2. In particular, covering 7 has an inner surface IS partially delimiting channel 2 (in particular on top).
Inner surface IS extends (immediately) downstream and (immediately) upstream of valve 3 (in particular, of hole 9) so as to at least partially delimit (in particular on top) micro-fluidic channel 2 in the area of segments 4 and 5. In particular, (part of) inner surface IS present in the area of segment 4 is substantially coplanar to (part of) inner surface IS present in the area of segment 5. More specifically, surface IS is substantially coplanar to opening (to the mouth) of hole 9 facing channel 2.
Support 6 is a wall of channel 2. System 1 (in particular, support 6) comprises an inner surface IS2, which substantially faces inner surface IS. More precisely, surfaces IS and IS2 are parallel to one another.
Surface IS2 extends (immediately) downstream and (immediately) upstream of valve 3 so as to partially delimit (in particular on the bottom) micro-fluidic channel 2 in the area of segments 4 and 5. (Part of) inner surface IS2 present in the area of segment 4 is substantially coplanar to (part of) inner surface IS2 present in the area of second segment 5.
Covering 7 has a hole 9, which is arranged between segments 4 and 5; and two holes 10 and 11, which are arranged at opposite ends of channel 2 and are adapted to connect channel 2 with further ducts/channels (not shown) of system 1 or with the outside.
Referring in particular to
According to some embodiments, support 6 is made of silicon; covering 7 is made of glass; spacer element 8 is made of a photo-polymer (i.e. a photopolymerisable material).
According to other embodiments, support 6, covering 7 and spacer element 8 may be made of materials other than those indicated above.
Channel 2 has a section having an equivalent diameter from 10 μm to 0.5 mm. According to some embodiments, the section of channel 2 is substantially constant. Hole 9 has an equivalent diameter from 100 μm to 1 mm.
Advantageously, hole 9 has an equivalent diameter from 200 μm to 1 mm. According to some embodiments, hole 9 has a diameter smaller than 0.5 mm.
According to some embodiments hole 9 has a shape selected from the group consisting of: substantially frusto-conical, substantially frusto-pyramidal, substantially parallelepipedal, substantially cylindrical. Advantageously, holes 9 have a substantially cylindrical or substantially parallelepipedal shape (in particular substantially cylindrical).
According to some embodiments holes 10 and 11 have a shape selected from the group consisting of: substantially frusto-conical, substantially frusto-pyramidal, substantially parallelepipedal, substantially cylindrical. Advantageously, holes 10 and 11 have a substantially cylindrical or substantially parallelepipedal shape (in particular substantially cylindrical).
Valve 3 includes a closing element 13 comprising (in particular, consisting of), in turn, a substantially elastic material (in particular, an elastomer); and an actuator 14, which is adapted to displace closing element 13 from a locked position (shown in
According to the embodiment shown, actuator 14 is a fluid-dynamic actuator (in particular a pneumatic actuator). Advantageously, in these cases, actuator 11 comprises a suction system, specifically a pump.
According to some embodiments, actuator 14 is a mechanical actuator, which is adapted, when operated, to (draw and/or) push closing element 13 by means of a piston (not shown) in the locking position.
Closing element 13 comprises a membrane portion 15 and a closing portion 16 which projects from membrane portion 15 so as to extend (at least partially) in (through) hole 9 (within channel 2). In other words, closing element 13 (more precisely, closing portion 16) engages hole 9 (at least partially, but advantageously totally).
Closing portion 16 isolates first and second segment 4 and 5 from one another. In particular, when closing element 13 is in the locked position, closing portion 16 isolates segment 4 and 5 from one another. According to some embodiments, when closing element 13 is in the locked position, closing portion 16 isolates segment 4 and 5 from one another.
For greater clarity (even though this is apparent from a careful reading of the present text), it should be noted that by “an element (or a portion etc.) isolates segments 4 and 5 from one another” there is intended that such an element (or portion etc.) determines a reduction (the conditions being the same, in particular the speed of the fluid being the same) of the flow rate of the fluid (in particular, the liquid) between segments 4 and 5 with respect to the flow rate of fluid between segments 4 and 5 when closing element 13 is in the open position. As previously indicated, in some cases (i.e. for some embodiments) the reduction is such as to isolate segments 4 and 5.
In some cases, the reduction in flow rate is obtained by reducing the area of the passage section through which the fluid passes between segments 4 and 5.
According to the embodiments shown in
More precisely, closing portion 16 completely engages broadening 12, when closing element 13 is in the locked position. According to some variants, the dimensions of closing portion 16 are greater than the dimensions of housing 12. Therefore, when closing element 13 is in the locked position, closing portion 16 is deformed (in particular compressed) so as to sealingly separate segment 4 and segment 5. In practice, in some cases, segments 4 and 5 are isolated when closing element 13 is in the locked position and closing portion 16 is deformed.
Advantageously, broadening 12 and closing portion 16 have complementary shapes.
Membrane 15 is arranged on the opposite side of hole 9 (more precisely of covering 7) with respect to channel 2.
Advantageously, when no force is exerted on closing element 13, closing element 13 is in the locked position. More specifically, in these cases, closing portion 16 isolates segments 4 and 5 from one another. In other words, (when not in use) closing portion 16 isolates segments 4 and 5 from one another.
According to some embodiments, closing portion 16 have a shape selected from the group consisting of: substantially frusto-conical, substantially frusto-pyramidal, substantially parallelepipedal, substantially cylindrical. Advantageously, closing portion 16 has a substantially cylindrical or substantially parallelepipedal shape (in particular substantially cylindrical).
Closing element 13 further comprises a projection 17 extending along peripheral edge 18 of membrane portion 15. In other words, closing element 13 has a greater thickness at peripheral edge 18. This allows to improve the sealing between closing element 13 and covering 7. Projection 17 has an annular shape.
It should be noted that closing portion 16 is spaced from projection 17. In particular, closing portion 16 is arranged substantially at the centre of membrane portion 15.
Referring in particular to
The dimensions indicated in the present text may be measured in a standard manner with profilometers.
According to some embodiments, the width B2 is smaller than the equivalent diameter of hole 9.
According to specific embodiments, membrane portion 15 and closing portion 16 have a substantially cylindrical shape; in this case projection 17 has the shape of a circular ring and widths B1 and B2 correspond to the diameter of the end surfaces of membrane portion 15 and of closing portion 16, respectively.
Advantageously, the elastomer comprises (in particular consists of) a silicone, in particular a silicone rubber. According to some embodiments, the silicone has the following formula:
[R2SiO]n
wherein n is an integer greater than 4, each R is selected, independently of the others, from the group consisting of: methyl, ethyl, propyl.
According to some embodiments the elastomer comprises (i.e. consists of) only one silicone or, alternatively, several different silicones.
Advantageously, the elastomer has an elastic modulus from 750 KPa to 2500 KPa.
System 1 further comprises a fastening element 19, which is connected substantially integral to covering 7. In the embodiment shown in
A part of membrane portion 15, in particular the peripheral part (specifically in the area of projection 17), is clamped between fastening element 19 and covering 7 so that closing element 13 correctly maintains its position at hole 9.
Fastening element 19 further comprises an opening 21, which is arranged at (in particular above) hole 9 and is adapted to connect closing element 13 with actuator 14 through a duct 22 (diagrammatically shown).
According to some embodiments (not shown), fastening element 19 comprises openings arranged in the area of holes 10 and 11.
Micro-fluidic system 1 shown in
In particular, partition 12 separates segments 4 and 5. Partition 12 projects from inner surface IS2 (in particular, towards hole 9).
Micro-fluidic system 1 shown in
Inner surface IS (in these cases) is substantially coplanar to openings 25.
It should be noted than openings 25 are (also) openings of hole 9 towards channel 2.
It should be noted that the embodiment shown in
According to some embodiments, layer 24 is photo-polymer.
It should also be noted that in virtue of the presence of closing element 13, actuator 14 must be operated (so as to create a depression) only when valve 3 is to be opened and segments 4 and 5 are to be connected. In other words, when actuator 14 does not apply a pressure nor a depression on closing element 13, closing element 13 is in a closed position. This determines relevant advantages in terms of simplicity of actuator 14, wear reduction and energy consumption.
System 1 according to the present invention may advantageously be used in an apparatus for separating particles as an example disclosed in one of the following Italian patent applications and patent applications claiming the priority thereof: BO2009A000152, BO2009A000153, BO2009A000154, BO2009A000155.
Unless explicitly indicated otherwise, the content of the references (papers, texts, patent applications etc.) cited in this text is herein incorporated by way of completeness of description. In particular, the above mentioned references are herein incorporated by reference.
Further features of the present invention will result from the following disclosure of some embodiments of microfluidic system 1 given by mere way of non-limitative illustration.
This example discloses the implementation of closing element 13.
Closing element 13 was made of PDMS (polydimethylsiloxane) (Sylgard 184® of Dow Corning—it should be noted that other materials may be used).
The hardening agent of PDMS (tetra methyl tetravinyl cyclotetrasiloxane) and the base were mixed in a ratio of 1:10 and the mixture obtained thereby was poured in a mould (
This example discloses the implementation of micro-fluidic system 1 shown in
A layer 28 of photo-polymer (Dryresist in particular Ordyl SY300, Elga Europe) (thickness 90 μm) was laminated at a 90° angle on support 6 of silicon (
At this point, substrate 6 with corresponding spacer element 8 obtained thereby (
Covering 7 (of glass) (thickness 500 μm) was obtained by milling. Holes 9, 10 and 11 had a frusto-conical shape with the bottom part having a diameter of 700 μm and the top part having a diameter of 1200 μm.
Covering 7 (
At this point, closing element 13 obtained in example 1 was aligned and inserted in hole 9.
Finally, adhesives 20 were aligned and arranged on covering 7. Having done this, covering 7 was aligned so that the hole of this covering was arranged concentrically to the membrane and was pressed on the adhesive for a few minutes.
This example discloses the implementation of micro-fluidic system 1 shown in
A layer 28 of photo-polymer (Dryresist in particular Ordyl SY300, Elga Europe) (thickness 90 μm) was laminated at a 90° angle on support 6 of silicon (
At this point, substrate 6 with corresponding spacer element 8 and partition 23 obtained thereby (
A glass layer 31 of covering 7 (thickness 500 μm) was obtained by milling. Holes 9, 10 and 11 had a frusto-conical shape with the bottom part having a diameter of 700 μm and the top part having a diameter of 1200 μm.
A layer 32 of photo-polymer (Dryresist in particular Ordyl SY300, Elga Europe) (thickness 30 μm) was laminated at a 90° angle on the above mentioned glass layer (
Layer 32 was therefore partially protected by a photolithographic mask 33 (a transparent slide printed with a resolution of 24000 DPI) (
Covering 7 (
At this point, closing element 13 prepared according to example 1 was aligned and inserted in hole 9.
Finally, adhesives 20 were aligned and arranged on covering 7. Having done this, covering 7 was aligned so that the hole of this covering was arranged concentrically to the membrane and was pressed on the adhesive for a few minutes.
Number | Date | Country | Kind |
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BO2009A000806 | Dec 2009 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2010/003277 | 12/16/2010 | WO | 00 | 9/14/2012 |