1. Field of the Invention
The present invention relates to a microchannel plate (which will be referred to hereinafter as MCP) used in an image intensifier, an ion detector, and inspection equipment including the ion detector, e.g., such as a mass spectrometer, a photoelectron spectrometer, an electron microscope, or a photomultiplier tube.
2. Related Background Art
A microchannel plate (MCP) has a plate-like structural body (main body) and is known as an electron multiplier in which a plurality of channels are regularly arranged.
More specifically, the conventional MCP 6 is a thin disk-shaped structural body (main body) containing lead glass as a major component, in which a large number of small-diameter holes 62 penetrating in the thickness direction are arranged except for an annular periphery 61 and in which electrodes 63 are formed on both sides of the structural body by evaporation. The electrodes 63 are not formed so as to cover the entire surface of MCP 6 but formed so as to expose the periphery 61 of MCP 6 in a region of 0.5 mm to 1.0 mm from the outer edge.
In the MCP 6, as shown in
Particularly, in recent years, there are increasing needs for improvement in detection efficiency of the MCP having the above-described structure.
The Inventors conducted detailed research on the conventional microchannel plate (MCP) and found the problem as discussed below.
Specifically, since the detection efficiency of an MCP is generally proportional to an open area ratio of channels in the MCP, it is most effective to increase the channel open area ratio in the MCP, for meeting the foregoing needs for improvement in detection efficiency. There was, however, the problem that the increase of the channel open area ratio resulted in decrease of the volume of the structural body itself separating the channels, so as to reduce the physical strength of the MCP.
An attempt to increase the channel open area ratio only near an entrance end face by etching (to process opening ends of channels in taper shape) has been conducted heretofore as a solution to the above problem. Since this solution expands the channel openings only near the entrance end face of the MCP, it seems possible to improve the detection efficiency while ensuring the physical strength of the MCP. However, no optimum technology has been established heretofore yet.
For example, in the case of the single cladding type MCP, attempts to devise an etching method and an etchant have been conducted so as to form optimum openings. In the single cladding type MCP of this kind, however, it was difficult to suppress etching unevenness and channel defects and to apply this technique, particularly, to large-scale MCPs. On the other hand, there are double cladding type MCPs of a known structure using cladding glasses having different acid resistances. Namely, the known structure is such that the acid resistance of an inside cladding glass having a through hole serving as a channel is set lower than that of an outside cladding glass, thereby to facilitate the etching process of openings. However, the outside cladding glass is less likely to be etched while the inside cladding glass has the shape which has been believed to be optimum heretofore, and thus it is difficult to ensure a satisfactory open area ratio. Therefore, it was difficult to obtain an MCP with tapered openings of satisfactory quality.
The present invention has been accomplished in order to solve the problem as described above and it is an object of the present invention to provide an MCP with high detection efficiency and with sufficient physical strength ensured, and application apparatus thereof.
A microchannel plate (MCP) according to the present invention is a sensing device comprised of lead glass which exhibits electric insulation before a reduction treatment and exhibits electric conduction after the reduction treatment. In order to achieve the above object, the MCP employs a double cladding structure composed of two types of cladding glasses having different chemical properties.
As a first aspect of the present invention, a main body of the MCP comprises: a plurality of first cladding glasses each having a predetermined acid resistance; and a second cladding glass having an acid resistance higher than that of the first cladding glasses. As a second aspect of the present invention, the MCP further comprises a coating material comprised of a high-δ substance, which is provided on an entrance end face of the MCP, in addition to the first cladding glasses and the second cladding glass. In the first and second aspects, each of the first cladding glasses has a through hole extending along a predetermined direction and defining a channel, and an inner wall surface of the through hole functions as a channel wall (secondary electron emitting layer). The second cladding glass is a member that fills gaps among the first cladding glasses arranged as separated by a predetermined distance from each other. Therefore, the second cladding glass is located at least in part in spaces among outer peripheral surfaces of the first cladding glasses in a state in which the second cladding glass is in contact with the outer peripheral surfaces of the respective first cladding glasses.
Particularly, in the first and second aspects, an opening end of the through hole in each of the first cladding glasses is processed in a taper shape, on the entrance end face side of the MCP. This structure makes it possible to increase the channel open area ratio in the entrance end face (or to improve the detection efficiency). In the first and second aspects, it becomes feasible to stabilize an electric field near the entrance end face. Furthermore, in a cross section of the MCP perpendicular to the predetermined direction, outer peripheries of the first cladding glasses are deformed in a hexagonal shape whereby the second cladding glass constitutes a honeycomb structure. As the honeycomb structure is employed for the second cladding glass in this manner, it becomes feasible to drastically improve the channel open area ratio in the entrance end face while ensuring the physical strength of the MCP itself, and thereby to achieve high detection efficiency. As the second aspect, on the entrance end face of the MCP, the coating material covers at least a part of the tapered opening of the through hole in each of the first cladding glasses in a state in which the coating material covers an entire end face of the second cladding glass. This structure makes it feasible to further improve the detection efficiency.
As a third aspect applicable to at least either of the above first and second aspects, an area ratio of the first cladding glasses in the entrance end face of the main body is larger than an area ratio of the second cladding glass in the entrance end face. More specifically, as a fourth aspect applicable to at least any one of the above first to third aspects, an area ratio before a tapering process of the first cladding glasses in the entrance end face of the main body is in the range of 60% to 90%. The entrance end face refers to an entrance-side effective surface of the glass main body contributing to electron multiplication, where the channel openings are arranged, and the area ratio of each part in the entrance end face refers to an area ratio in a state before the tapering process for the channel openings. Furthermore, the area ratio of each part in the entrance end face refers to an area ratio of only a glass region excluding regions corresponding to spaces defined by inner walls of the first cladding glasses.
As a fifth aspect applicable to at least any one of the above first to fourth aspects, a taper angle, which is defined as an angle between a central axis of the through hole for defining a channel, and a tapered face located at an opening end of the through hole, is preferably in the range of 10° to 50°.
Furthermore, as a sixth aspect applicable to at least any one of the above first to fifth aspects, the high-δ substance preferably contains any one of MgO, MgF2, Al2O3, SiO2, CsI, KBr, SrO, Y2O3, B2O3, and NaCl. Particularly, MgO, MgF2, Al2O3, SiO2, and NaCl are suitable for detection of electrons, ions, and so on, and CsI, KBr, SrO, Y2O3, and B2O3 are suitable for detection of ultraviolet light, radiation, and X-rays.
In a seventh aspect applicable to at least any one of the above first to sixth aspects, as any one of a resistance to hydrochloric acid, a resistance to nitric acid, a resistance to sulfuric acid, a resistance to phosphoric acid, a resistance to a mixture solution of at least two of these hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid, a resistance to hydrogen fluoride, and a resistance to a compound of hydrogen fluoride, the acid resistance before the reduction treatment of the second cladding glass is set higher than the acid resistance before the reduction treatment of the first cladding glasses.
The MCP constructed according to at least any one of the first to seventh aspects as described above, or according to a combination of these aspects (i.e., the MCP according to the present invention) is applicable to a variety of sensing devices.
For example, as an eighth aspect, the MCP constructed according to at least any one of the above first to seventh aspects, or according to a combination of these aspects is applicable to an image intensifier. As a ninth aspect, the MCP constructed according to at least any one of the above first to seventh aspects, or according to a combination of these aspects is applicable to an ion detector. Furthermore, as a tenth aspect, the ion detector according to the ninth aspect is applicable to a variety of inspection equipment. As an eleventh aspect applicable to at least any one of the ninth and tenth aspects, the inspection equipment to which the ion detector of the ninth aspect is applied includes, for example, a mass spectrometer, a photoelectron spectrometer, an electron microscope, or a photomultiplier tube.
As an example, the mass spectrometer comprises an ionization unit to ionize a specimen, an analysis unit to separate the specimen ionized by the ionization unit, into ions according to a mass charge ratio, and an ion detection unit to detect the ions having passed the analysis unit. This ion detection unit includes the MCP constructed according to at least any one of the above first to seventh aspects, or according to a combination of these aspects, as the ion detector according to the eleventh aspect.
Each of embodiments according to the present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings. These examples are given by way of illustration only, and thus are not to be considered as limiting the present invention.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, and that various modifications and improvements within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
Each of embodiments of the microchannel plate (MCP) according to the present invention will be described below in detail with reference to the accompanying drawings. In the description of the drawings, the same portions or the same elements will be denoted by the same reference signs, without redundant description.
The MCP according to the present embodiment is an electron multiplier having the main body comprised of lead glass which exhibits electric insulation before a reduction treatment and exhibits electric conduction after the reduction treatment, and its basic structure resembles the structure of the MCP 6 shown in
Furthermore, the MCP 100 having the general double cladding structure, as shown in
On the other hand, the MCP 200 of the embodiment shown in
As shown in
A taper angle θ of the opening end of each channel, after etched, is preferably in the range of 10° to 50°. The taper angle θ is defined, for example as shown in
In the planar structure shown in
In addition, as shown in
For improving the detection efficiency by the increase of the channel open area ratio, in the entrance end face S of the MCP 200, an area ratio before etching of the first claddings 210 in the entrance end face S (an area ratio of a glass region excluding regions of the channel openings) is preferably larger than an area ratio of the second cladding 220 in the entrance end face S. Specifically, the area ratio before etching of the first claddings 210 in the entrance end face S is preferably in the range of 60% to 90%.
A manufacturing method of the MCP 200 according to the present embodiment will be described below based on
First, a manufacturing method of MFs (multi-fibers) 10 will be described.
Subsequently, as shown in
A manufacturing method of an MCP rod and the MCP 200 using a plurality of MFs 10 will be described below.
First, as shown in
Subsequently, the MFs 10 arrayed inside the glass tube 24 are heated to be bonded to each other under pressure, obtaining an MCP preform 26 (cf.
Furthermore, the coring process is carried out by immersing the MCP slice 28 in an acid solution, as shown in
Subsequently, the tapering process is carried out for each channel opening in the MCP slice 28A of the double cladding structure manufactured as described above.
Specifically, the MCP slice 28A of the double cladding structure manufactured as described above is immersed on its entrance end face side in an etchant 310, as shown in
The MCP slice 28B obtained through the coring process and the tapering process of channel openings is put in an electric furnace and heated in a hydrogen atmosphere to be subjected to a reduction treatment (cf.
Furthermore, a high-δ substance 300 is evaporated on the entrance end face of the MCP slice 28C, as shown in
The MCP 200 of the embodiments with the above-described structures can be applied to a variety of devices. For example,
As shown in
Furthermore, the MCPs of the embodiments are also applicable to the inspection equipment such as the mass spectrometer, photoelectron spectrometer, electron microscope, and photomultiplier tube, as well as the foregoing image intensifier (
The mass spectrometer 500, as shown in
Furthermore, in the double cladding MCP, the first cladding glasses have the circular inner periphery (sectional shape of the channel openings) and the hexagonal outer periphery and the second cladding glass has the inner and outer peripheries both being hexagonal, which decreases the area of the second cladding so as to increase the channel open area ratio. Yet furthermore, since the outer periphery of the first cladding glasses and the inner and outer peripheries of the second cladding glass are of identical shape, the first cladding glasses are clearly obliquely etched along the shape of the second cladding glass on the entrance end face side of the MCP. For this reason, states after the etching at the interfaces between the first and second cladding glasses become uniform among the channels. Since thermionic emission is suppressed, we can expect an effect of noise reduction and degradation of physical strength can also be suppressed. In the structure shown in
It is noted that, as well as the entrance face side, the exit face side of the microchannel plate may also be processed in the taper shape in the same manner as the entrance face is. The detection efficiency is further improved by processing both of the entrance surface and the exit surface in the taper shape.
From the above description of the present invention, it will be obvious that the invention may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all improvements as would be obvious to those skilled in the art are intended for inclusion within the scope of the following claims.
This application claims the benefit of U.S. Provisional Application No. 61/648,764 filed May 18, 2012, which is incorporated by reference herein in its entirety.
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