Patent Application
20110110536
The present invention relates to a miniature microphone assembly and a method for measuring selected performance parameters of a signal processing circuitry of such a miniature microphone assembly. In particular, the present invention relates to a miniature microphone assembly comprising an integrated diagnostic or test circuitry for separating electric signals generated by the signal processing circuitry from signals generated by a microphone transducer element operatively connected to the signal processing circuitry.
Sensitive analog circuits, such as low-noise miniature microphone preamplifiers, are generally difficult to test during wafer manufacturing due to electromagnetic and acoustical noisy and hostile fabrication environments. It is therefore advantageous to measure performance parameters of a signal processing circuitry during a final test of the assembled microphone assembly. Also, due to variability during production of miniature microphones assemblies for portable terminals and hearing instruments, it is advantageous to measure performance parameters on the assembled microphone assembly to ensure compliance with electrical and/or electro-acoustical specifications. Electro-acoustic sensitivity (Volt/Pascal) and electrical output noise level of a low-noise miniature microphone preamplifier are examples of such performance parameters.
However, measurements of the performance parameters are typically influenced by an interaction and combination of signals generated by a microphone transducer element of the assembly, and signals generated by a signal processing circuitry involving circuitries such as preamplifiers, voltage regulators, voltage multipliers etc. In order to measure performance, parameters of the assembly the signals processed or generated by the signal processing circuitry need to be separated from signals generated by the microphone transducer element.
Thus, it may be seen as an object of the present invention to provide an integrated diagnostic or test circuitry for separating the signals generated by the signal processing circuitry from signals generated by the microphone transducer element. By doing this, accurate identification of a failing component or part of a rejected miniature microphone assemblies is possible and the failing component can be redesigned or modified as appropriate.
The above-mentioned object is complied with by providing, in a first aspect, a condenser microphone assembly comprising an electro-acoustic transducer element, signal processing circuitry, and mode-setting circuitry. The electro-acoustic transducer element comprises a diaphragm and a back plate. The signal processing circuitry is operatively connected to the transducer element so as to process signals generated by the transducer element. The mode-setting circuitry selectively sets the condenser microphone assembly in a test mode or an operational mode. An electro-acoustic sensitivity of the condenser microphone assembly, when operated in the test mode, is at least 40 dB lower than the corresponding electro-acoustic sensitivity of the assembly when operated in the operational mode.
The test mode of the assembly facilitates that digital or analog miniature condenser microphone assemblies may be sorted into different groups, such as for example “Approved”, “Rejected”, “A quality” and “B quality”. The test mode enables accurate and fast measurements of the output noise level in an industrial environment involving high environmental noise levels. Thus, according to the present invention, there is no need for anechoic test environments. In this way, automated tests of noise performance can be performed in a fast and cost-effective manner in connection with normal electrical tests.
The test mode allows selective measurement and assessment of signals generated by the signal processing circuitry without influence from signals generated by the electro-acoustic transducer element. By doing this accurate identification of a failing component or part of a rejected miniature microphone assemblies is facilitated. As explained in greater detail later, the test mode facilitates measurements of the performance or electrical characteristics of the signal processing circuitry, typically arranged on a semiconductor die in the form of an ASIC, on the finished condenser microphone assembly.
Particular embodiments of the present invention comprise electro-acoustic capacitive transducer elements of the electret types or non-electret types (the latter type requiring an external DC bias voltage) or a combination of both.
Preferably, the electro-acoustic transducer element is a MEMS microphone transducer element.
The condenser microphone assembly, when operated in the test mode, preferably has an electro-acoustic sensitivity which is at least 50 dB, such as 60 dB, such as 70 dB, such as 80 dB, lower than the electro-acoustic sensitivity of the condenser microphone assembly when operated in the operational mode.
The condenser microphone assembly may further comprise a voltage multiplier for generating a DC bias voltage. The DC bias voltage is applied as a DC voltage difference between the diaphragm and the back plate. The voltage multiplier may be implemented as a Dickson voltage pump generating a DC bias voltage within the range 5-20V such as between 8-12V, such as approximately 10V.
Preferably, the signal processing circuitry, the mode setting circuitry, and the voltage multiplier are provided on a common semiconductor die or substrate, for example, in the form of a CMOS, bipolar or BiCMOS ASIC. Optionally, the semiconductor die may further comprise a MEMS fabricated electro-acoustic transducer element to provide a single die MEMS condenser microphone assembly.
The mode-setting circuitry of the condenser microphone assembly may comprise an electronic switch adapted to electrically disconnecting the transducer element from the signal processing circuitry. Moreover, a capacitor may be provided that is electrically connected to the signal processing circuitry when the condenser microphone assembly is operated in the test mode. Preferably, the provided capacitor has a capacitance essentially equal to a capacitance formed by diaphragm and the back plate structures of the electro-acoustic transducer element. The capacitor preferably couples to the signal processing circuitry in a manner that keeps a signal source capacitance as “seen” by the signal processing circuitry in the test mode essentially identical to the transducer capacitance in the operational mode. This allows performance characteristics of the signal processing circuitry, for example a preamplifier, to be tested under realistic operational conditions, i.e., with a signal source impedance substantially identical to that of the operational mode.
The mode-setting circuitry of the condenser microphone assembly may further comprise nullifying circuitry adapted to set the DC bias voltage between the diaphragm and the back plate to 0 Volt. To comply with this, the nullifying circuitry may comprise a short circuiting device adapted to electrically ground an output port of the voltage multiplier connected to the diaphragm or the back plate of the electro-acoustic transducer element.
Moreover, the mode-setting circuitry of the condenser microphone assembly may comprise a nullifying circuitry adapted for zeroing the DC bias voltage in response to a control signal provided to the voltage multiplier. The control signal preferably comprises a clock signal or a DC input signal or a combination thereof applied to the voltage multiplier.
The condenser microphone assembly facilitates that a supply voltage level and/or current supply level to the signal processing circuitry may be essentially independent of a mode-setting of the assembly. In particular, a supply voltage level or current supply level to a preamplifier circuitry of the signal processing circuitry may be essentially independent of a mode-setting of the assembly. Thus, an essentially constant supply voltage and/or an essentially constant current may be applied to the signal processing circuitry in both the test mode and the operationally mode. This allows the performance characteristics of the preamplifier circuitry to be tested under realistic operational conditions, i.e. with supply voltage and current settings substantially identical to those of the operational mode.
In a second aspect, the present invention relates to a method for determining a performance parameter of a signal processing circuitry mounted inside a housing of a condenser microphone assembly. The condenser microphone assembly comprises an electro-acoustic transducer element having a diaphragm and a back plate, signal processing circuitry operatively connected to the transducer element so as to process signals generated by the transducer element, and mode setting circuitry for selectively setting a mode of operation of the condenser microphone assembly. The method comprising the steps of setting the condenser microphone assemble in the test mode of operation and providing test data to the signal processing circuitry of the condenser microphone assembly. The method further includes determining, on the basis of the provided test data, a performance parameter of the signal processing circuitry of the condenser microphone assembly while the condenser microphone assembly is operated in the test mode. The condenser microphone assembly, when operated in the test mode, has an electro-acoustical sensitivity that is at least 40 dB lower than the corresponding electro-acoustic sensitivity of the condenser microphone assembly when operated in an operational mode.
Again, the condenser microphone assembly, when operated in the test mode, preferably has an electro-acoustic sensitivity which is at least 50 dB, such as 60 dB, such as 70 dB, such as 80 dB, lower than the electro-acoustic sensitivity of the condenser microphone assembly when operated in the operational mode.
The step of setting the condenser microphone assembly in the test mode may involve electrically disconnecting the electro-acoustic transducer element from the signal processing circuitry. Moreover, the step of setting the condenser microphone assembly in the test mode may further comprise the step of electrically connecting the signal processing circuitry to a capacitor having a capacitance essentially equal to a capacitance formed by the diaphragm and the back plate of the electro-acoustic transducer element.
The step of setting the condenser microphone assembly in the test mode may involve zeroing of a bias voltage applied between the diaphragm and the back plate. The bias voltage may be zeroed by electrically connecting an output port of a voltage multiplier to ground. Alternatively, the bias voltage may be zeroed in response to a control signal provided to a voltage multiplier.
The method facilitates that a supply voltage level to the signal processing circuitry may be essentially independent of a mode-setting of the assembly. In particular, a supply voltage level to a preamplifier circuitry of the signal processing circuitry may be essentially independent of a mode-setting of the assembly. Thus, an essentially constant supply voltage and/or an essentially constant current may be applied to the signal processing circuitry in both the test mode and the operationally mode.
Various embodiments of the present invention will now be described in further details with reference to the accompanying figures, wherein:
While the invention is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
In its broadest aspect the present invention relates to a miniature microphone assembly and an associated method whereby the miniature microphone assembly can be set in a test mode by transmitting data, such as digital data, through a mode setting interface of the microphone assembly. The digital data may be provided by external means, such as a test computer.
While being in the test mode, the electro-acoustic sensitivity of the miniature microphone assembly is at least 40 dB lower than the corresponding electro-acoustic sensitivity of the assembly when operated in an operational mode.
The test mode makes it possible to selectively measure the performance or electrical characteristics of the signal processing circuitry, which typically involves an ASIC, on a finished miniature microphone assembly. By putting the assembly in the test mode, performance parameters of the signal processing circuitry can be measured after its mounting inside a microphone housing or microphone package. Furthermore, the present invention also enables performance tests of noise levels of miniature microphones assemblies in a non-anechoic environment. This is an advantage since anechoic environments are very impractical to implement in a mass-production oriented industrial environment.
An electric output signal from a microphone transducer element of a non-electret condenser microphone depends on a DC bias voltage applied between a diaphragm and a back-plate forming a transducer capacitor in combination. If there is no DC bias voltage applied between the diaphragm and the back-plate, the electro-acoustic sensitivity will be virtually zero to applied sound signals. Under these conditions, the electric output signal from a miniature microphone assembly is largely determined by electronic noise from the signal processing circuitry operatively connected to the microphone transducer element. In this situation, it is possible to determine the intrinsic noise level of the microphone transducer element and the noise contribution by the signal processing circuitry themselves without placing the miniature microphone assembly in an acoustically isolated environment, such as inside an anechoic/sound proof acoustic chamber. To further enhance the reliability and accuracy of the noise measurement, the signal processing circuitry may, for testing purposes, be programmed or set to a higher small-signal gain than the small-signal gain of the operational mode, such as an additional gain of 10-40 dB.
It should be noted that, in addition to the electronic noise from the signal processing circuitry, there will be an acoustical-electrical noise contribution from the microphone transducer element. However, the magnitude of this acoustical-electrical noise can be estimated (either based on measurements or using an average value) and, thus, a reliable estimate of the output noise level of the finished miniature microphone assembly can be obtained even in an acoustically noisy industrial production environment.
In addition to determining the noise level of the signal processing circuitry, it is also possible to determine the small-signal or AC-amplification of the signal processing circuitry by introducing a well-defined low level AC-signal in the signal path when the DC bias voltage between the diaphragm and back-plate has been nullified.
Referring now to
The microphone transducer element shown in
One of the programmable switches 4 is arranged to couple the input terminal of the preamplifier/buffer 8 to AC-ground through a capacitor Cmike 9, while the other programmable switches 2 are arranged to disconnect the input of the low-noise microphone preamplifier/buffer 8 from the microphone transducer element 3. The capacitance of the capacitor Cmike 9 is preferably substantially identical to the capacitance of the microphone transducer element. Thus, when the miniature microphone assembly of
In a preferred embodiment, the mode-setting circuitry in accordance with the present invention is combined with collapse detection circuitry described in applicant's co-pending EP application No. EP 1 599 067, which is incorporated by reference in its entirety. This latter circuitry detects and/or prevents the occurrence of permanent sticktion between a MEMS microphone diaphragm and back-plate structures due to nonlinear attractive electrostatic forces. The collapse detection circuitry preferably comprises a DC bias voltage nullification function adapted to eliminate the nonlinear attractive electrostatic forces between the diaphragm and back-plate structures and thus avoid sticktion problems. The DC bias voltage nullification function is in
The DC bias voltage nullification function may serve two different purposes in this particular embodiment of the miniature microphone assembly. One purpose is a collapse detection/prevention function. Another purpose is an arrangement for bringing the assembly into a test mode.
Still referring to
The illustrated programming interface comprises Data, Clock and ground lines and it may be a customized/proprietary or an industry-standard type of programming interface. The programming interface is preferably a bi-directional interface, such as a bi-directional IIC bus interface that supports transmission of data from the A/D converter 10 and receipt of data transmitted to the assembly from for example a test computer adapted to configure the assembly for test mode operation. The programming interface may alternatively comprise a one-wire digital data interface with a single data line and ground line. According to another embodiment of the invention, the programming interface comprises Serial Low-power Inter-chip Media Bus (SLIMbus™) in accordance with the specification of the MIPI alliance.
In the embodiment depicted in
When the miniature microphone assembly shown in
Referring now to
A collapse detection circuitry 17 for detecting and/or preventing the occurrence of permanent sticktion between the diaphragm and back-plate structures is provided. The collapse detection circuitry comprises a DC bias voltage nullification function 18 adapted to eliminate the nonlinear attractive electrostatic forces between the diaphragm and back-plate structures and thus avoid sticktion problems. Thus, the DC bias voltage nullification function 18 is adapted to connect the DC bias voltage from the Dickson pump 13 to ground, and thereby nullify the voltage difference between the diaphragm and the back-plate. The nullification function 18 of the collapse detection circuitry is capable nullifying the DC bias voltage, i.e. bringing the DC bias voltage to zero, very rapidly.
When miniature microphone assemblies as shown in
Referring now to
The output voltage from the Dickson pump is controlled either by removing its clock signal or by reducing a DC input voltage that is applied to the Dickson pump. Thus, to nullify the DC bias voltage from the Dickson pump in order to bring the miniature microphone assembly of
In any one of the embodiments depicted in
Additionally, embodiments of the present invention facilitate that one or more of the following tests can be performed:
1. Microphone capacitance-bias voltage test
2. Microphone bias test
3. Input leak test
4. The 1 kHz amplification/sensitivity
The aim of this test is to avoid collapse of the diaphragm and the back-plate of the microphone assembly. If the charge-pump/Dickson pump is designed as a fast settling, feedback regulated pump, its reference voltage can be made accessible by the exterior of the microphone assembly so that the internal charge-pump voltage can be overridden by an external, analog voltage. Thereby the internal charge-pump voltage used to bias the microphone element can be varied continuously in a controlled way over a predefined range of voltages. If the sensitivity of the microphone is measured for various charge-pump voltages (controlled by an externally set reference voltage), a sensitivity vs. reference voltage/bias voltage relation can be determined for the microphone assembly. This relation can be transformed to a capacitance-bias voltage relation if desired.
The reference voltage to the charge-pump can also be set by a One Time Programming (OTP) bit pattern providing a range of fixed but different reference voltages. This embodiment replaces an additional external connection for applying a reference voltage assuming OTP facilities are already implemented.
The aim of this test is to obtain information about the leakage current passing around the transducer of the microphone assembly. A reverse biased diode string acting as a voltage divider can tap the output of the charge-pump/Dickson pump. The divided output voltage can be brought out on a special pin for external monitoring through a Tera Ohm input impedance analog buffer, or converted by a simple A/D converter to a suitable digital format and output as a serial digital bit stream on the microphone assembly data output pin when enabled by OTP setting.
The input leak level can be tested by on-chip measurement of the voltage difference occurring over the final output low pass filters cross coupled series diodes attached to the charge-pump. The diode voltage drop is logarithmic in that is roughly follows
Due to the logarithmic behavior of Vt the sensitivity of the microphone assembly to very small leakage currents are high. The diode voltage difference can either be brought out of the microphone assembly through a Tera Ohm input impedance buffer or converted by a simple A/D converter and output through the data output when OTP enabled.
The aim of this test is to get information about the gain of the ASIC of the microphone assembly. An internal bandwidth limited square wave generator outputting its signal at the system clock frequency divided by say
and with a well defined mV level scaled by a resistor division of the internal reference voltage VDD, can be inserted at the membrane side of the transducer element via an on-chip VDD regulator. The corresponding system output is then a measure of the overall signal path gain.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP2009/054202 | 4/8/2009 | WO | 00 | 1/18/2011 |
| Number | Date | Country | |
|---|---|---|---|
| 61124208 | Apr 2008 | US |
