Microstructure manufacturing method and microstructure

Information

  • Patent Application
  • 20070172988
  • Publication Number
    20070172988
  • Date Filed
    January 23, 2007
    17 years ago
  • Date Published
    July 26, 2007
    17 years ago
Abstract
A microstructure, suitable for avoiding sticking phenomena, includes a base, a first structural portion joined to the base, and a second structural portion opposed to the base and having a fixed end fixed to the first structural portion. Such a microstructure is made by a method including the step of processing a material substrate having a stacked structure made of a first layer, a second layer, and an intermediate layer between the first and second layers. By this method, the first layer is formed with the first structural portion, the second structural portion having the fixed end fixed to the first structural portion, and a support beam bridging the first and second structural portions. Thereafter, wet etching is performed to remove a region of the intermediate layer between the second layer and the second structural portion, followed by a drying step, and a cutting step with respect to the support beam.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a plane view of a microswitching device manufactured by a microstructure manufacturing method of the invention;



FIG. 2 is a partial plane view of the microswitching device of FIG. 1;



FIG. 3 is a cross-sectional view along line III-III in FIG. 1;



FIG. 4 is a cross-sectional view along line IV-IV in FIG. 1;



FIG. 5 is a cross-sectional view along line V-V in FIG. 1;



FIG. 6 shows a portion of the processes in the microstructure manufacturing method of the first aspect of the invention;



FIG. 7 shows processes following those of FIG. 6;



FIG. 8 shows processes following those of FIG. 7;



FIG. 9 shows processes following those of FIG. 8;



FIG. 10 is a plane view of a first intermediate manufactured object obtained in the course of the microstructure manufacturing method of the first aspect;



FIG. 11 is a plane view of a second intermediate manufactured object obtained in the course of the microstructure manufacturing method of the first aspect;



FIG. 12 is a partial enlarged cross-sectional view along line XII-XII in FIG. 11;



FIG. 13 is a partial enlarged cross-sectional view along line XIII-XIII in FIG. 11;



FIG. 14 is a partial enlarged cross-sectional view showing the same location as FIG. 12, after the cutting process;



FIG. 15 is a partial enlarged cross-sectional view showing the same location as FIG. 13, after the cutting process;



FIG. 16 shows a portion of the processes in the microstructure manufacturing method of a second aspect of the invention;



FIG. 17 shows processes following those of FIG. 16;



FIG. 18 shows processes following those of FIG. 17;



FIG. 19 shows processes following those of FIG. 18;



FIG. 20 is a plane view of a first intermediate manufactured object obtained in the course of the microstructure manufacturing method of the second aspect;



FIG. 21 is a plane view of a second intermediate manufactured object obtained in the course of the microstructure manufacturing method of the second aspect;



FIG. 22 is a partial enlarged cross-sectional view along line XXII-XXII in FIG. 21;



FIG. 23 is a partial enlarged cross-sectional view along line XXIII-XXIII in FIG. 21;



FIG. 24 is a partial enlarged cross-sectional view showing the same location as FIG. 22, after the cutting process;



FIG. 25 is a partial enlarged cross-sectional view showing the same location as FIG. 23, after the cutting process;



FIG. 26 is a plane view of a modified example of the microswitching device shown in FIG. 1;



FIG. 27 is a cross-sectional view along line XXVII-XXVII in FIG. 26;



FIG. 28 is a plane view of a first intermediate manufactured object obtained in the course of the microstructure manufacturing method of the modified example of the first aspect shown in FIG. 26;



FIG. 29 is a plane view of a second intermediate manufactured object obtained in the course of the microstructure manufacturing method of the modified example of the second aspect shown in FIG. 26;



FIG. 30 is a partial plane view of a microswitching device of the prior art, manufactured using MEMS technology;



FIG. 31 is a cross-sectional view along line XXXI-XXXI in FIG. 30;



FIG. 32 shows a portion of the manufacturing method of the microswitching device shown in FIG. 30;



FIG. 33 shows processes following those of FIG. 32; and



FIG. 34 shows a portion of the processes of another manufacturing method of the microswitching device shown in FIG. 30.


Claims
  • 1. A microstructure manufacturing method for manufacturing a microstructure comprising a base, a first structural portion joined to the base, and a second structural portion having a fixed end fixed to the first structural portion and which is opposed to the base, by performing processing of a material substrate having a stacked structure, comprising a first layer, a second layer, and an intermediate layer between the first layer and second layer; the microstructure manufacturing method comprising: a formation step of forming, in the first layer, the first structural portion, the second structural portion having a fixed end fixed at the first structural portion, and a support beam bridging the first and second structural portions;a wet etching step of removing, by wet etching, a region of the intermediate layer between the second layer and the second structural portion;a drying step; anda cutting step of cutting the support beam.
  • 2. A microstructure manufacturing method for manufacturing a microstructure comprising a base, a first structural portion joined to the base, a second structural portion having a fixed end fixed to the first structural portion and which is opposed to the base, a first electrode provided on the side of the second structural portion opposite the base, and a second electrode, having a region opposed to the first electrode, and which is joined to the first structural portion, by performing processing of a material substrate having a stacked structure, comprising a first layer, a second layer, and an intermediate layer between the first layer and second layer; the microstructure manufacturing method comprising: a step of forming, in the first layer, the first electrode on a region to be processed to form the second structural portion;a formation step of forming, in the first layer, the first structural portion, the second structural portion having a fixed end fixed at the first structural portion, and a support beam bridging the first and second structural portions;a step of forming a sacrificial layer, having an opening portion to expose the second electrode joining area in the first structural portion and covering the side of the first layer;a second electrode formation step of forming the second electrode, having a region opposing the first electrode with the sacrificial layer intervening, and joined to the first structural portion in the second electrode joining area;a wet etching step of removing, by wet etching, the sacrificial layer and a region of the intermediate layer between the second layer and the second structural portion;a drying step; anda cutting step of cutting the support beam.
  • 3. The microstructure manufacturing method according to claim 1 or 2, wherein, in the cutting step, the support beam is cut by reactive ion etching.
  • 4. The microstructure manufacturing method according to claim 2, wherein, in the cutting step, the support beam is cut by reactive ion etching, and the first electrode and second electrode are made of a material having resistance to the reactive ion etching.
  • 5. The microstructure manufacturing method according to claim 2 or 4, wherein the support beam is formed at a position not opposed to the second electrode.
  • 6. The microstructure manufacturing method according to claim 2 or 4, wherein the second electrode has an opening portion, and in the formation step, the support beam is formed at a position opposing the opening portion.
  • 7. The microstructure manufacturing method according to claim 1 or 2, wherein the support beam has a width of 0.3 to 50 μm.
  • 8. The microstructure manufacturing method according to claim 1 or 2, wherein, prior to the cutting step, the second structural portion has a thickness of 3 μm or greater.
  • 9. The microstructure manufacturing method according to claim 1 or 2, wherein, in the formation step, the first layer is subjected to anisotropic etching through a mask pattern for masking regions in the first layer which are to be processed to form the first structural portion, second structural portion, and support beam.
  • 10. The microstructure manufacturing method according to claim 1 or 2, further comprising a step, prior to the formation step, of forming an etching amount adjustment film on the first layer corresponding to the region to be processed to form the support beam in the first layer, and wherein, in the formation step, the etching amount adjustment film as well as the first layer are subjected to anisotropic etching through a mask pattern for masking regions in the first layer to be processed to form the first structural portion and second structural portion.
  • 11. The microstructure manufacturing method according to claim 10, wherein the support beam is thinner than the first structural portion and the second structural portion.
  • 12. The microstructure manufacturing method according to claim 10, wherein the support beam has a thickness of 1 to 3 μm.
  • 13. The microstructure manufacturing method according to claim 1 or 2, wherein the first layer comprises single-crystal silicon.
  • 14. The microstructure manufacturing method according to claim 10, wherein the etching amount adjustment film comprises silicon oxide or silicon nitride.
  • 15. A microstructure comprising: a base;a first structural portion joined to the base;a second structural portion opposed to the base and having a fixed end fixed to the first structural portion; anda support beam which bridges the first structural portion and second structural portion.
  • 16. The microstructure according to claim 15, further comprising a first electrode, provided on the side of the second structural portion opposite the base, and a second electrode, joined to the first structural portion, and having a region opposing the first electrode.
  • 17. The microstructure according to claim 15, wherein the second electrode has an opening portion at a location opposing the gap between the fixed portion and the movable portion.
  • 18. The microstructure according to claim 15, wherein the support beam has a width of 0.3 to 50 μm.
  • 19. The microstructure according to claim 15, wherein the support beam is thinner than the first structural portion and the second structural portion.
  • 20. The microstructure according to claim 15, wherein the second structural portion has a maximum thickness of 3 μm or greater.
Priority Claims (1)
Number Date Country Kind
2006-015139 Jan 2006 JP national