Circuit Card Assembly (CCA) modules refer to Printed Circuit Boards (PCBs) that are arranged in card racks of electronics enclosures that provide mechanical integrity and electrical interconnectivity between the PCBs card racks of the electronics enclosures. Such electronics enclosures typically have openings for a specific number of CCA modules, into or out of these openings, the CCA modules are inserted or extracted, respectively. The CCA modules are typically guided into the electronics enclosures via slide rails at two opposite sides of the electronics enclosures. One or more electrical connectors at a backplane of the electronics enclosure receive corresponding electrical connectors of the CCA modules. Electrical connections between the CCA modules, and even circuitry, are often provided by a PCB of the backplane. Such a backplane PCB provides the electronics that interconnect the various CCA modules in the desired way. In some embodiments, instead of a backplane PCB, a cable simply provides interconnection with a remote electronic system.
Various standards govern various CCA modules, such as, for example, VMEbus. Such standards specify physical dimensions of CCA modules, locations of card interfaces, etc. The VMEbus standard provides for three different widths (i.e., the dimension of the CCA module between the slide rails): 3U, 6U, and 9U. A 3U CCA module is 100 mm in width, a 6U CCA module is 233 mm in width, and a 9U CCA module is 360 mm in width. Such standards provide for various sizes of CCA modules. Because these widths between the slide rails are so different, typically differently sized CCA modules use different sized electronics enclosures. In this way, an electronics enclosure can have a simple orthorhombic shape (i.e., having a rectangular cross section in each of the primary cross-sectional directions). Thus, when a system designer selects a specific one of the standardized sizes, the electronics enclosure corresponding to that selected size is typically used to house the system. Should a system designer select more than one of the standardized sizes, typically multiple electronics enclosures will be used for the system, at least one electronics enclosure for each size selected.
Heat dissipation is another consideration of the system designer, for powered CCA modules can generate significant heat. To dissipate the heat generated by the CCA modules within assemblies, sides of the electronics enclosures are often open or filled with apertures so that ambient air can freely move through the electronics enclosures housing the CCA modules, thereby convectively cooling the PCBs. For some applications, however, electronics enclosures are sealed so as to prevent ambient air from entering therein. For example, when designed to operate in harsh environments, sensitive CCA modules are isolated therefrom by sealed electronics enclosures.
Some embodiments relate to a Circuit Card Assembly (CCA) module adapter for a card cage of an electronics enclosure. The CCA module adapter includes a card-slot dividing member, a pair of electronics enclosure-engagement members, and a pair of reduced-width slide members. The card-slot dividing member longitudinally extends between a first end and a second end and configured to be located directly between a pair full-width slide members coupled to opposite lateral sides of the card cage that define a full-width card slot therebetween. The pair of electronics enclosure-engagement members includes first and second electronics enclosure-engagement members at the first and second ends of the card-slot dividing member and configured to couple to a top face and a backplane face of the Electronics enclosure, respectively. The pair of reduced-width slide members includes first and second reduced-width slide members coupled to the card-slot dividing member such that, when the card-slot dividing member is located directly between the first and second full-width slide members. The first reduced-width slide member is opposite the first full-width slide member, thereby defining a first reduced-width card slot. The second reduced-width slide member is opposite the second full-width slide member, thereby defining a second reduced-width card slot
Some embodiments relate to a Card Circuit Assembly (CCA), the CCA includes an electronics enclosure, a card cage, and a CCA module adapter. The electronics enclosure isolates an interior cavity from an exterior environment. The electronics enclosure has a top face and backplane face opposite to the top face. The card cage is within the electronics enclosure. The card cage has a plurality of full-width card slots therewithin. Each full-width card slot is defined between a pair of full-width slide member. The pair includes a first full-width slide member coupled to a first lateral side of the card cage and second full-width slide member opposite the first full-width slide member on a second lateral side opposite the first lateral side of the card cage. Each of the pair of full-width slide members configured to slidably guide a full-width PCB module therebetween. The CCA module adapter includes a card-slot dividing member and a pair of reduced-width slide members. The card-slot dividing member longitudinally extends between a first end having a first electronics enclosure engagement member coupled to the top face and a second end having a second electronics enclosure engagement member coupled to the backplane face. The card-slot dividing member is located directly between the pair of full-width slide members of a divided one of the full-width card slots. Each of the pair of reduced-width slide members is coupled to an opposite side of the card-slot dividing member, each pairing with one of the pair of full-width slide members of the divided one of the full-width card slots, thereby defining a reduced-width card slot therebetween. Each reduced-width card slot includes one of the full-width slide members of the divided one of the full-width card slot and one of the pair of reduced-width slide members there-opposite.
Some embodiments relate to a method for converting a PCB-module space of an electronics enclosure Card Circuit Assembly (CCA) so as to receive two PCB modules. In the method, a top face is coupled to a backplane face via first and second electronics enclosure engagement members at first and second ends of a card-width reducing member, respectively. The card-width reducing member is located directly between corresponding slide members on opposite interior surfaces of the electronics enclosure. In the method, a PCB module inserted into and/or removed from an interior cavity of the electronics enclosure is slidably guided via first and second PCB-module slide members coupled to the card-width reducing members together with the corresponding slide members on the opposite interior surfaces of the electronics enclosure. An electronics enclosure width defined between the corresponding slide members on the opposite interior surfaces of the electronics enclosure is reduced by the card-width reducing member and two PCB modules having reduced card widths can be slidably received within the electronics enclosure.
Apparatus and associated methods relate to dividing single full-width card slot of an electronics enclosure into two reduced-width card slots. Such conversion is performed by interposing a card-slot dividing member between full-width slide members on opposite interior surfaces of a card cage of the electronics enclosure. The card-slot dividing member has first and second reduced-width slide members aligned directly opposite the full-width slide members on opposite interior surfaces of the card cage. Each of the first and second reduced-width slide members is configured to slidably guide a reduced-width Circuit Card Assembly (CCA) module into the reduced-width card slot cooperatively with a corresponding one of the full-width slide members. In some embodiments, the card-slot dividing member is further configured to operate as a heat exchanger, helping to cool any CCA modules within an interior cavity of the electronics enclosure.
As described above, various standard size CCA modules can be accommodated within an electronics enclosure, but typically an electronics enclosure is designed to receive CCA modules that all have the same width. For example, an electronics enclosure can be designed to receive a predetermined number N of PCB modules, each of standard width W. Thus, all of the PCB modules received within the electronics enclosure have the same width W.
In
Although PCB modules 10 and 20 are shown as adhering to VMEbus standards, CCA modules adhering to various other standards can be accommodated by the methods and apparatus disclosed herein.
Card cage 34 has three full-width card slots 42A, 42B and 42C. The term “full-width” describes the width of PCB modules that can be received between pairs of slide members 44a and 44b, 46a and 46b, and 48a and 48b, which are located on opposite lateral sides 46a and 46b of card cage 34. A distance between such pairs of slide members 44a and 44b, 46a and 46b, and 48a and 48b define the “full width” term that corresponds to card cage 34. For card cage 34, as depicted in
In
Each of PCB modules 10A, 10B, and 10C have been received within card cage 34 by slidably guiding PCB modules 10A, 10B, and 10C into card cage 34. For example, PCB modules 10A is slidably guided into card cage 34 by slidably engaging opposite lateral sides 12a and 12b of PCB module 10A with complimentary slide engagement members 44a and 44b on opposite lateral sides of card cage 34. Similarly, PCB modules 10B is slidably guided into card cage 34 by slidably engaging opposite lateral sides 12a and 12b of PCB module 10B with complimentary slide engagement members 46a and 46b on opposite lateral sides of card cage 34. And again, PCB modules 10C is slidably guided into card cage 34 by slidably engaging opposite lateral sides 12a and 12b of PCB module 10C with complimentary slide engagement members 48a and 48b on opposite lateral sides of card cage 34.
In
Each of PCB modules 20A, 20B, and 20C have been received within card cage 54 by slidably guiding PCB modules 20A, 20B, and 20C into card cage 54. For example, PCB module 20A is slidably guided into card cage 54 by slidably engaging opposite lateral sides 22a and 22b of PCB module 20A with slide engagement members 64a and 64b on opposite lateral sides of card cage 54. Similarly, PCB module 20B is slidably guided into card cage 54 by slidably engaging opposite lateral sides 22a and 22b of PCB module 20B with complimentary slide engagement members 66a and 66b on opposite lateral sides of card cage 54. And again, PCB modules 20C is slidably guided into card cage 54 by slidably engaging opposite lateral sides 22a and 22b of PCB module 20C with complimentary slide engagement members 68a and 68b on opposite lateral sides of card cage 54.
The pair of full-width slide engagement members 88a and 88b are configured to slidably guide full-width PCB module 10A into and/or out of full-width card slot 94A. The pair of full-width slide engagement members 88a and 88b are also aligned with a complementary connector at the backplane face 76 of electronics enclosure 72, so that, when full-width PCB module 10A is fully inserted into full-width card slot 94A, connector 16 located on connector side 14a of PCB module 10A is electrically connected to the complementary connector on backplane face 76 of electronics enclosure 72.
Unlike full-length card slot 94A, however, full-length card slot 94B is unable to receive a full-length PCB module, such as full-length PCB module 10A. CCA module adapter 86 is interposed between full-width slide engagement members 90a and 90b, thereby blocking a portion of card slot 94B. Although CCA module adapter 86 blocks a portion of full-length card slot 94B, CCA module adapter also divides full-length card slot 94B into two reduced-width card slots 96A and 96B. CCA module adapter 86 includes card-slot dividing member 98, first and second electronics enclosure-engagement members 100a and 100b, and first and second reduced-width slide members 102a and 102b. Card-slot dividing member 98 longitudinally extends between first end 104a and second end 104b and is located directly between full-width slide engagement members 90a and 90b.
Electronics enclosure-engagement member 100a is at first end 104a of slot dividing member 98 and is configured to engage top face 74 of electronics enclosure 70, when top face 74 covers top opening 82, thereby isolating interior cavity 38 from exterior environment 40. Electronics enclosure-engagement member 100b is at second end 104b of slot dividing member 98 and is configured to engage backplane face 76 of electronics enclosure 72. First and second reduced-width slide members 102a and 102b are coupled to card-slot dividing member 96, each on opposite sides thereof. First reduced-width slide member 102a is opposite to and paired with full-width slide engagement member 90a, therebetween defining reduced-width card slot 96A, and second reduced-width slide engagement member 102b is opposite to and paired with slide engagement member 90b, therebetween defining reduced-width card slot 96B. Because card slots 96A and 96B have a reduced width (when compared with full-width card slots 94A and 94B, slide members 102a and 102b of CCA module adapter 86 are called reduced-width slide members 102a and 102b.
The following are non-exclusive descriptions of possible embodiments of the present invention.
Some embodiments relate to a Circuit Card Assembly (CCA) module adapter for a card cage of an electronics enclosure. The CCA module adapter includes a card-slot dividing member, a pair of electronics enclosure-engagement members, and a pair of reduced-width slide members. The card-slot dividing member longitudinally extends between a first end and a second end and configured to be located directly between a pair full-width slide members coupled to opposite lateral sides of the card cage that define a full-width card slot therebetween. The pair of electronics enclosure-engagement members includes first and second electronics enclosure-engagement members at the first and second ends of the card-slot dividing member and configured to couple to a top face and a backplane face of the electronics enclosure, respectively. The pair of reduced-width slide members includes first and second reduced-width slide members coupled to the card-slot dividing member such that, when the card-slot dividing member is located directly between the first and second full-width slide members. The first reduced-width slide member is opposite the first full-width slide member, thereby defining a first reduced-width card slot. The second reduced-width slide member is opposite the second full-width slide member, thereby defining a second reduced-width card slot.
The CCA module adapter of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
A further embodiment of the foregoing CCA module adapter, wherein each of the first and second reduced-width card slots can be configured to receive reduced-width PCB modules therein, the reduced-width PCB modules having a width commensurate with a distance between the reduced-width slide member and the full-width slide member defining the reduced-width card slot.
A further embodiment of any of the foregoing CCA module adapters, wherein the card-slot dividing member includes a lumen extending between the first and second ends. The first and second electronics enclosure-engagement members can be further configured to sealably circumscribe first and second apertures in the top and backplane faces, respectively, thereby providing a fluid path through the electronics enclosure and isolated from an interior cavity of the electronics enclosure.
A further embodiment of any of the foregoing CCA module adapters can further include thermally conductive fins projecting into the lumen, thereby increasing heat transfer between the card-slot dividing member and fluid flowing within the fluid path.
A further embodiment of any of the foregoing CCA module adapters can further include thermally conductive fins extending from outside surfaces of the card-slot dividing member into the interior cavity of the electronics enclosure, thereby increasing heat transfer between the card-slot dividing member and an atmosphere in the interior cavity of the electronics enclosure.
A further embodiment of any of the foregoing CCA module adapters, wherein the first and second reduced-width slide members can have a separation distance therebetween that is substantially equal to a difference between a first standard width of a first standard PCB module and two times a second standard width of a second standard PCB module.
A further embodiment of any of the foregoing CCA module adapters, wherein the first and second reduced-width slide members can have a separation distance therebetween that is substantially equal to a difference between a first standard width of a first standard PCB module and the sum of second and third standard widths of second and third standard PCB modules.
A further embodiment of any of the foregoing CCA module adapters, wherein the widths of the first, second, and third PCB modules can be standard widths corresponding to an industry recognized standard.
A further embodiment of any of the foregoing CCA module adapters, wherein the first and second electronics enclosure-engagement members can be flanges having engagement faces substantially parallel with the top and backplane faces of the electronics enclosure, respectively.
Some embodiments relate to an electronic housing, the electronic housing includes an electronics enclosure, a card cage, and a CCA module adapter. The electronics enclosure isolates an interior cavity from an exterior environment. The electronics enclosure has a top face and backplane face opposite to the top face. The card cage is within the electronics enclosure. The card cage has a plurality of full-width card slots therewithin. Each full-width card slot is defined between a pair of full-width slide member. The pair includes a first full-width slide member coupled to a first lateral side of the card cage and second full-width slide member opposite the first full-width slide member on a second lateral side opposite the first lateral side of the card cage. Each of the pair of full-width slide members configured to slidably guide a full-width PCB module therebetween. The CCA module adapter includes a card-slot dividing member and a pair of reduced-width slide members. The card-slot dividing member longitudinally extends between a first end having a first electronics enclosure engagement member coupled to the top face and a second end having a second electronics enclosure engagement member coupled to the backplane face. The card-slot dividing member is located directly between the pair of full-width slide members of a divided one of the full-width card slots. Each of the pair of reduced-width slide members is coupled to an opposite side of the card-slot dividing member, each pairing with one of the pair of full-width slide members of the divided one of the full-width card slots, thereby defining a reduced-width card slot therebetween. Each reduced-width card slot includes one of the full-width slide members of the divided one of the full-width card slot and one of the pair of reduced-width slide members there-opposite.
The electronic housing of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
A further embodiment of the foregoing electronic housing can further include an o-ring that circumscribes an opening in the top face and configured to sealably engage a top cover, when closed.
A further embodiment of any of the foregoing electronic housings, wherein the card-slot dividing member can include a lumen extending between the first and second ends. The first and second engagement members can be further configured to sealably circumscribe first and second apertures in the top and backplane faces, respectively, thereby providing a fluid path through the electronics enclosure and isolated from the interior cavity of the electronics enclosure.
A further embodiment of any of the foregoing electronic housings can further include thermally conductive fins projecting into the lumen, thereby increasing heat transfer between the card-width reducing member and fluid flowing within the fluid path.
A further embodiment of any of the foregoing electronic housings can further include thermally conductive fins extending from outside surfaces of the card-width reducing member into the interior cavity of the electronics enclosure, thereby increasing heat transfer between the card-width reducing member and an atmosphere within the electronics enclosure.
A further embodiment of any of the foregoing electronic housings can further include a fan that forces air from the exterior environment through the lumen.
A further embodiment of any of the foregoing electronic housings, wherein the first and second reduced-width slide members can have a separation distance therebetween that is substantially equal to a difference between a first standard width of a first standard PCB module and two times a second standard width of a second standard PCB module.
A further embodiment of any of the foregoing electronic housings, wherein the first and second reduced-width slide members can have a separation distance therebetween that is substantially equal to a difference between a first standard width of a first standard PCB module and the sum of second and third standard widths of second and third standard PCB modules.
A further embodiment of any of the foregoing electronic housings, wherein the widths of the first, second, and third PCB modules can be standard widths corresponding to an industry recognized standard.
A further embodiment of any of the foregoing electronic housings, wherein the first and second electronics enclosure engagement members can be flanges having engagement faces parallel with the top and backplane faces of the electronics enclosure, respectively.
Some embodiments relate to a method for converting a PCB-module space of an electronics enclosure Card Circuit Assembly (CCA) so as to receive two PCB modules. In the method, a top face is coupled to a backplane face via first and second electronics enclosure engagement members at first and second ends of a card-width reducing member, respectively. The card-width reducing member is located directly between corresponding slide members on opposite interior surfaces of the electronics enclosure. In the method, a PCB module inserted into and/or removed from an interior cavity of the electronics enclosure is slidably guided via first and second PCB-module slide members coupled to the card-width reducing members together with the corresponding slide members on the opposite interior surfaces of the electronics enclosure. An electronics enclosure width defined between the corresponding slide members on the opposite interior surfaces of the electronics enclosure is reduced by the card-width reducing member and two PCB modules having reduced card widths can be slidably received within the electronics enclosure.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.