The present disclosure relates to a mixing machine, comprising a mixing head and at least one connection means for connecting a mixing container, which contains the material to be mixed and is open on the connection side, to said mixing head for forming a closed mixing container. The mixing head, as part of a pivotable assembly, is pivotably mounted relative to a frame such that the closed mixing container formed from the mixing head and the mixing container can be pivoted relative to said frame for performing the mixing process, and which mixing head carries at least one rotationally driven mixing tool.
Such mixing machines are industrial mixers used for mixing bulk material, typically powdery bulk material, as is needed, for example, for creating plastic granulate mixtures or in the paint industry. These mixing machines have a mixing head which can be pivoted relative to a frame and which at the same time is used to close a mixing container. The mixing container contains the material to be mixed and is connected to the mixing head for mixing the material to be mixed contained therein. After connecting the container to the mixing head, a closed mixing container is formed out of the mixing head and the mixing container which contains the material to be mixed. The mixing head comprises connection means for connecting the container to the mixing head. Said connection means may be a circumferential connecting flange projecting radially outwards which is brought into contact with a complementary connecting flange of the mixing container. Spindle-type lifting units are used, for example, with which the connecting flange of the mixing container is pressed against the connecting flange of the mixing head with the interposition of a seal. These mixers are also referred to as container mixers because a mixing container containing the material to be mixed is connected to the mixing head in these mixing machines. The mixing head itself has a concavely curved bottom side which merges into the circumferential cylindrical wall, extends concentrically with the center axis of the mixing head, and carries the connecting flange on its free end. The mixing head carries at least one mixing tool whose drive shaft passes through the bottom of the mixing head.
The mixing head itself is pivotably mounted relative to the machine frame of the mixing machine for mixing in an overhead position relative to the mixing head, in which the mixing head is arranged at the bottom and the mixing container connected to it is arranged on the top. Said overhead position is necessary for the material to be mixed to come into contact with the at least one mixing tool carried by the mixing head. The rotationally-driven mixing tool is used to create a flow of mixing material inside the closed mixing space. Such an industrial mixer is known, for example, from EP 0 225 495 A2.
Since the closed mixing container is provided by closing the mixing container with the mixing head in such machines, these components are matched to one another with respect to the configuration of the interacting connecting flanges. This means that only mixing containers which have the same connection geometry can be connected to a particular mixing head. To achieve the desired mixing result, it is necessary that the mixing container contains a specific minimum level of material to be mixed. But it is often necessary to mix different batches from the amount of material to be mixed. For this purpose, mixing containers having different sizes and volumetric capacities are provided. Such mixing containers of different sizes may each have different connection geometries, particularly different diameters of the connecting flanges. If a company that uses such mixers uses mixing containers of different sizes, there must also be mixing machines in which the connection geometry of the respective mixing head matches the connection geometries of the various mixing containers. If mixing containers with different capacities and thus different connection geometries are needed such that the material to be mixed can be mixed in such a machine, investment costs are accordingly high.
The foregoing examples of the related art and limitations therewith are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent to those of skill in the art upon a reading of the specification and a study of the drawings.
The following embodiments and aspects thereof are described and illustrated in conjunction with systems, tool and methods which are meant to be exemplary and illustrative, not limiting in scope. In various embodiments, one or more of the above described problems have been reduced or eliminated, while other embodiments are directed to other improvements.
Starting from the above background, an aspect of the present disclosure is to design a mixing machine of the type mentioned above in such a manner that mixing containers with connection flanges of different diameters, therefore mixing containers of different capacities, can be connected to the mixing head of such a mixing machine.
This is achieved by a mixing machine of the type mentioned above, wherein the mixing head comprises a head plate with a connecting flange configured as an annular disc having a planar contact surface, which contact surface of said connecting flange has a radial extension such that mixing containers with different connection diameters on their mixing head connection side can be connected to said mixing head, and that the at least one connection means is configured to grip mixing containers having different diameters of their connection sides.
In this mixing machine, the connecting flange on the mixing head side is configured as an annular disc having a width such that at least two mixing containers with different diameters can be connected with the mixing head. Therefore the annular contact surface has a radial extension, which is sufficient, that at least two mixing containers of different size as to their connecting flange can be brought into an abutting contact to the connecting flange. Typically, a sealing between the connecting flange of the contact surface and the connection flange of a mixing container will be necessary. In case the head plate shall be of a rather simple construction, then the required sealing will be arranged on the connecting flange of the mixing container. Such sealing ring can be provided as a passive sealing ring, with which the sealing effect is provided by compressing the sealing ring when the mixing container is connected to the mixing head. It is also possible to provide a mixing container with a sealing being activable, for example with pneumatic means.
Although the same mixing tool can be used for mixing the material to be mixed in mixing containers of different sizes, it can be useful, if the difference in diameter is too great, to perform the mixing process in a mixing container with a larger diameter of its connection geometry with a different tool than mixing the material to be mixed in a mixing container with a smaller diameter on its connection side.
The at least one connection means for connecting the mixing container to the mixing head is configured for gripping mixing containers of different diameters and connecting them to the mixing head. Thus material to be mixed which is contained in mixing containers of different sizes can be mixed using the same mixing machine, wherein the mixing process is performed in the overhead position with the mixing head at the bottom and the mixing container, whose opening faces the mixing head, at the top. The mixing process can be supported by an oscillating motion due to the pivotable mounting of the mixing head to the frame.
According to some embodiments, the mixing head comprises a head plate which overall has a flat bottom side extending across its surface. In such a configuration, the inner side of the mixing head merges into the connecting flange. In such a design of the mixing head, the head plate is preferably (but not necessarily) a plate which also has a planar outer side extending parallel to the inner bottom side.
Such a mixing machine may comprise, as connection means for connecting a mixing container to the head plate of the mixing head, two lifting devices which are arranged diametrically opposite with respect to the center axis of the head plate and are also part of the pivotable assembly. These lifting devices can be adjusted in the radial direction on the pivotable assembly, for example electromotively via a spindle drive for each of them. Each of these lifting devices comprises a lifting plate for engaging under the radially projecting connecting flange of a mixing container to be connected to the mixing head. By engagement of the lifting plate under the connecting flange of the mixing container and lifting said flange via the lifting devices, a mixing container is brought into contact with the contact surface of the connecting flange of the head plate. In addition, each lifting device may comprise a pivotable locking lever next to its lifting plate, such that said levers, when locked, act on the outside wall of a mixing container held by the lifting plate. Such locking levers secure the container position.
It is also useful to connect an insertion limiting device to the pivotable assembly of the mixing machine. This device limits the inserting motion of a mixing container such that it comes to a stop in a position where its connecting flange is in flush alignment with the ring seal integrated in the head plate of the mixing head, which seals the connection between the connecting flanges of the mixing container and the head plate. Like the lifting devices, said insertion limiting device can also be radially adjusted with respect to the center axis of the mixing head to be able to correctly position the insertion limiting device for containers having different diameters. In this respect, the insertion limiting device in this embodiment does not act on the underframe of the mixing container which carries rollers but on the wall of the mixing container. The insertion limiting device can in detail be configured as an adjustable container stop. A locking pin which secures the container stop in intended positions can be provided to protect the container stop drive, e.g. a pneumatically activatable piston-cylinder arrangement, wherein said locking pin can be adjusted transversely to the adjusting direction of the container stop. Impact movements by the mixing container are then not introduced into the piston-cylinder arrangement.
According to one embodiment, pneumatic adjusting devices are provided for adjusting the locking levers of the lifting devices of the container stop and the locking pin.
Although in principle, if mixing containers differing in diameter size are connected, then mixing tools adjusted to the respective diameter of the mixing container can be mounted on the drive shaft. However, some embodiments envisage that the mixing head carries a mixing tool with which the desired flow of mixing materials can be generated, which is mostly independent of the radial spacing of the side wall of the mixing container from the outer ends of the blades of the mixing tool. In such an embodiment, a mixing tool connected to the drive shaft is configured with respect to its size for the size of the smallest mixing container which can be connected to the mixing head. In this way, the mixing machine can be operated with a mixing container that has a greater diameter without having to change tools.
Such a mixing tool, which can be called a universal mixing tool with respect to the attachable mixing container sizes, comprises at least two similar mixing tool blades on a hub which connects the mixing tool to the drive shaft. The mixing tool blades each comprise a connecting section. The connecting sections are angled from the plane of the hub in opposite directions with respect to the longitudinal extension of the rotational axis. A mixing blade section is molded to the connection section and extends radially away from the hub and is angled in two directions with respect to the plane of the hub. Such a mixing tool is not only configured to introduce energy into the mixing tool, but also to subject the material to be mixed to a moment of motion in the axial direction away from the mixing tool but directed towards the rotational axis. The energy such a mixing tool introduces into the mixing tool due to the inclination of its mixing tool blades intensifies the mixing process, such that intermixing is not just dependent on the generation of a flow of mixing material, as is the case with other mixing tools.
Such a mixing tool in principle introduces the energy into the material to be mixed at two height levels which are spaced apart from one another in the extension direction of the rotational axis. This is achieved by providing one connecting section in each mixing tool blade, which connects the hub of the mixing tool, with a mixing blade section. The actual mixing work is performed by the mixing blade sections, even if the connecting section may have a mixing and/or energy input functionality depending on the configuration. The mixing blade sections extend radially outwards from the connecting section, wherein they may have a crescent-shaped curvature in the radial direction. The mixing blade sections themselves can have a planar design. A curved design is possible as well. If they are curved, the mixing blade section can transition into their respective connecting sections. Otherwise, the mixing blade sections are molded at an angle to the respective connecting sections. It is remarkable in this mixing tool that the mixing blade sections are inclined with respect to the plane of the hub. The mixing blade sections are angled with respect to the plane of the hub, which plane extends transversely to the rotational axis, in two directions: in the direction of rotation and radially towards the rotational axis. This means that the mixing blade sections have an inclined spatial position, both in the direction of rotation and in the radial direction. The angle of inclination of the mixing blade sections may be the same or different in both directions. A typical angle of inclination can be 10 to 15 degrees. The angle of inclination will be selected dependent on the material to be mixed and the intended rotational speed, since more or less energy is introduced into the material to be mixed depending on the angle of inclination. In a rotating drive of such a mixing tool, the inclination of the mixing blade sections introduces a moment matching the inclination into the particles of material to be mixed, wherein the moment of motion has a vectorial proportion corresponding to the inclination axially away from the mixing tool.
According to an embodiment of such a mixing tool, the front ends of the mixing tool blades pointing to one and the other direction of rotation are of an asymmetrical design with respect to a central longitudinal plane which intersects with the mixing blade section. This different contour on the two front ends of a mixing blade section also allows exerting an influence on energy input. Due to the asymmetrical configuration of the mixing blade section, the energy input into the material to be mixed when rotating in the one direction differs from the energy input when rotating in the other direction.
Regardless of whether the mixing blade sections are asymmetrical in a top view with respect to said central longitudinal plane mentioned above or not, the front side pointing into the one direction of rotation or a section thereof can be configured as a cutting edge, while the other front end is blunt. If such a mixing tool is operated with its cutting edge facing the direction of rotation, the material to be mixed is in addition homogenized by the operation of the mixing tool. By alternating the rotating operation inside a mixing container of a mixing machine and changing the rotational speed, the mixing process can be controlled and adjusted particularly well to the properties of the material to be mixed.
In addition to the exemplary aspects and embodiments described above, further aspects and embodiments will become apparent by reference to the accompanying drawings forming a part of this specification wherein like reference characters designate corresponding parts in the several views.
The present disclosure is further described below with reference to the appended figures:
Before further explaining the depicted embodiments, it is to be understood that the invention is not limited in its application to the details of the particular arrangements shown, since the invention is capable of other embodiments. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than limiting. Also, the terminology used herein is for the purposes of description and not limitation.
A mixing machine 1 is used for industrial mixing of material to be mixed, for example plastic granules, located in a mixing container. The mixing machine 1 has a frame 2 which is provided by two columns 3, 3.1 in the embodiment shown in
Two lifting devices 10, 10.1 configured as spindle-type lifting units are part of the pivotable assembly 6. The lifting devices 10, 10.1 are of identical construction. The general structure of the lifting device 10 is described below. These statements apply likewise to the lifting device 10.1. The lifting device 10 has a lifting plate 11 as part of a lifting plate unit which can be moved in the vertical direction by a spindle 12. Another plate which is beveled towards the container flange is located on the lifting plate. This plate centers the container when it is lifted. The lifting plate unit is guided on a guide 13. The spindle 12 is driven by an electric motor. The spindle 12 can be used to adjust the lifting plate unit in the vertical direction.
The pivotable assembly further includes a mixing head, the top side (outer side) of which is visible in
The configuration of the mixing head 16 can be seen in the front view of the mixing machine 1 shown in
The arrangement of the mixing head 16 with respect to the frame component 7 which carries it and the two lifting devices 10, 10.1 can be seen from the bottom view of the pivotable assembly 6 of
In an embodiment not shown in the figures, the pivotable assembly can only be pivoted relative to the frame via the pivot shafts described above. In this design, the pivotable assembly is not gimbaled, which is why the frame component of the embodiment shown in the figures is not present in this design.
The head plate 17 of the mixing machine 1 is a rotationally symmetrical disc, which is part of the head plate assembly 21. A cylinder piece, through which the drive shaft for driving the mixing tool 18 is guided, is fastened to the outside of the head plate 17. The drive shaft passes through the center of the head plate 17 in which a drive shaft passage is incorporated for this purpose. As can be seen in
The head plate 17 is configured as a planar plate. The outer edge region represents a connecting flange 23 configured as an annular disc. The top side of the connecting flange 23, which faces away from the cylinder piece, is a contact surface for mixing containers to be connected to the mixing head 16 or its head plate 17, respectively. Due to the radial extension of the connecting flange 23 mixing containers of a different diameter as to their connecting flange can be connected to the head plate 17 of the mixing head 16. For this reason, the lifting devices 10, 10.1 can be radially adjusted relative to the head plate 17 by the spindle drive described above.
Furthermore, a part of the pivotable assembly 6 is an insertion limiting device, which is provided by an insertion limiting component 36 in the mixing machine 1. A perspective view of the insertion limiting component 36 is shown in
The top illustration in
The same sequence of figures as in
The invention has been described with reference to illustrative embodiments. Without departing from the scope of the applicable claims, a person skilled in the art will see other options of implementing the invention, which do not have to be explained in detail herein. While a number of aspects and embodiments have been discussed above, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations therefore. It is therefore intended that the following appended claims hereinafter introduced are interpreted to include all such modifications, permutations, additions and sub-combinations, which are within their true spirit and scope. Each embodiment described herein has numerous equivalents.
The terms and expressions which have been employed are used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereof, but it is recognized that various modifications are possible within the scope of the invention claimed. Thus, it should be understood that although the invention has been specifically disclosed by embodiments and optional features, modification and variation of the concepts herein disclosed may be resorted to by those skilled in the art, and that such modifications and variations are considered to be within the scope of this invention as defined by the appended claims. Whenever a range is given in the specification, all intermediate ranges and subranges, as well as all individual values included in the ranges given are intended to be included in the disclosure. When a Markush group or other grouping is used herein, all individual members of the group and all combinations and sub-combinations possible of the group are intended to be individually included in the disclosure.
In general, the terms and phrases used herein have their art-recognized meaning, which can be found by reference to standard texts, journal references and contexts known to those skilled in the art. The above definitions are provided to clarify their specific use in the context of the invention.
Number | Date | Country | Kind |
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20 2018 100 933.8 | Feb 2018 | DE | national |
20 2019 100 576.9 | Jan 2019 | DE | national |
This application is a continuation-in-part of U.S. nonprovisional application Ser. No. 16/280,282 filed Feb. 20, 2019, which claims priority to German application number 20 2018 100 933.8 filed Feb. 20, 2018 and to German application number 20 2019 100 576.9 filed Jan. 31, 2019; all of which are hereby incorporated by reference for all purposes herein.
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Entry |
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Google machine translation for DE-102013111158-B3 (Year: 2014). |
Number | Date | Country | |
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20200030762 A1 | Jan 2020 | US |
Number | Date | Country | |
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Parent | 16280282 | Feb 2019 | US |
Child | 16592724 | US |