This application claims priority to GB 1617169.6, filed 10 Oct. 2016, the content of which is incorporated by reference as if fully recited herein.
This invention relates to a self-contained mobile picking system and in particular to a self-contained mobile picking system incorporating a feed system, which is variable between a working configuration and a transporting configuration.
It is known to use mobile picking systems in recycling applications to sort various types of waste material such as aggregate, plastics or metal. However a disadvantage of known devices is that they do not include an integrated feed system, relying therefore on an external feed system to provide for a consistent and regulated feed. The external feed system is more often than not another piece of recycling machinery such as a stand alone feed system or an excavator. Feeding the known devices with another piece of recycling machinery renders the known devices as not truly ‘self-contained’ and makes transporting such system more difficult. Known devices can be fed with an excavator, but the method of feeding known devices with an excavator is inefficient, requiring the excavator operator to employ a ‘drip feed’ methodology to the known devices. ‘Drip feeding’ is a process whereby an excavator operator attempts to regulate downstream operations by slowly releasing the contents of a bucket or grab. This type of operation is difficult, inconsistent and inefficient in several ways namely; Drip feeding doesn't provide for a consistent feed i.e., feed level can be erratic, either too little or too much, thereby causing undue stress on the manual operatives working on the downstream picking line or exceeding the maximum capacity of the automated downstream machinery (integrated or otherwise) and can result in contamination of the recycled products. Furthermore drip feeding’ provides for an inefficient use of the excavator and the excavator operator as the capability of the excavator itself is being underutilised. Feeding the known mobile picking system with other separate pieces of recycling machinery renders these devices as not truly ‘self-contained’.
The present invention provides an efficient and functional self-contained mobile picking system incorporating a feed system, which may be easily transported.
Accordingly the present invention provides a mobile picking system for sorting a plurality of materials comprising, a support frame upon which a conveyor arrangement is mounted; wherein said conveyor arrangement is configured to convey said materials from one end of said support frame to the opposing end and wherein at least one picking station is provided upon said support frame adjacent said conveyor arrangement, and wherein said support frame is variable between a working configuration and a transporting configuration by a plurality of support legs coupled to said support frame and wherein said conveyor arrangement comprises a picking conveyor and a feed system.
Preferably, said feed system and picking conveyor are mounted sequentially upon the support frame such that material deposited upon the feed system is carried to said picking conveyor.
Ideally, said feed system is typically mounted upon the support frame at a greater height than at least part of the picking conveyor.
Preferably, said feed system is mounted upon the support frame such that it is obliquely disposed with respect to the ground surface on which the system rests.
Ideally, said feed system is pivotably mounted upon said support frame.
Preferably, said feed system comprises a belt conveyor, or a vibrating feed system or an apron feed system or any other suitable type of feed system or arrangement.
Ideally, one or more support structures are coupled to the support frame.
Preferably, said support structures may comprise a covered unit and/or one or more platforms or walkways.
Optionally, said support frame extends, at least in part, through the support structure which is coupled to said support frame.
Ideally, said picking conveyor is provided upon the support frame such that it extends from the feed system and through said support structure.
Preferably, said picking conveyor comprises a belt conveyor.
Ideally, said support legs are coupled either side of the support frame.
Preferably, said support legs comprise a plurality of hydraulic rams preferably a plurality of telescopic hydraulic rams.
Ideally, said hydraulic rams are extendable in a substantially longitudinal direction.
Preferably, said support legs are configured to lock in a plurality of extended positions.
Ideally, a coupling arrangement is provided on said support frame which is configured to couple to a vehicle.
Preferably, said coupling arrangement comprises a fifth wheel coupling.
Ideally, said support frame comprises a wheeled chassis.
Preferably, said picking station comprises a manual picking station and/or a material separation means.
Ideally, the one or more material separation means are provided on said support frame which are configured to separate the material as it is carried on the conveyor arrangement.
Preferably, said material separation means comprises air separation means.
Ideally, said air separation means is positioned upon said support frame such that is configured to separate material as it falls from the feed system to the picking conveyor in-use.
Ideally, said material separation means comprises magnetic separation means.
Preferably, said magnetic separation means is positioned upon said support frame such that it is configured to separate materials before it falls off the opposing end of the picking conveyor in-use.
Preferably, the air separation means is disposed upon the support system between the feed system and the picking conveyor, wherein the feed system is disposed at a greater height relative to the picking conveyor such that the air separation means is configured to direct an airflow towards the material as it falls off of the feed system and onto the picking conveyor in-use.
Ideally, said support structure incorporates a plurality of chutes.
Preferably, said chutes are disposed on the floor and/or walls of the support structure.
Ideally, a power supply is provided on the support frame which is configured to supply power to the mobile picking system.
Optionally, said power supply comprises an electrical and/or hydraulic power supply.
Ideally, said support frame comprises an elongate frame having first and second portions which are joined by an angled portion.
Preferably, said first and second portions extend substantially parallel relative to one another, wherein said angled portion is obliquely disposed therebetween.
Ideally, said angled portion extends downwardly from the first portion towards the second portion at an angle of 20°.
The invention will now be described by way of example only with reference to the accompanying drawings in which like numerals are used to denote like parts and in which:
Referring now to
Optionally one or more support structures 8 may be coupled, preferably releasably so, upon the support frame 2. The support structure 8 may comprise a covered unit (as shown in
The support frame 2 is variable between a working configuration (as shown in
In the transporting configuration (as shown in
Referring now to
The support frame 2 typically comprises an elongate frame having first and second portions 11, 17 which are joined by an angled portion 15 as shown in
The conveyor arrangement 3 typically comprises a feed system 4 and a picking conveyor 6. The feed system 4 and picking conveyor 6 are mounted sequentially upon the support frame 2 such that material deposited upon the feed system 4 is carried to the picking conveyor 6 in-use. The feed system 4 is mounted upon a first end of the support frame 2, typically upon the second portion 17, whilst the picking conveyor 6 is mounted sequentially upon the support frame 2 such that material deposited upon the feed system 4 at a first end is carried to the conveyor 6 in-use. To this end the feed system 4 is typically mounted upon the support frame 2 at a greater height than the picking conveyor 6 such that material carried upon the feed system 4 falls off a second end of the feed system 4 onto the picking conveyor 6 which is located, at least in part, thereunder. Advantageously, as the feed system 4 is mounted at a greater height relative to the picking conveyor 6, the material being carried by the feed system is dispersed when it falls and impacts on the picking conveyor 6. Further advantageously the speed of the feed system 4 is variable such that a consistent and regulated feed of material may be provided to the picking conveyor 6. Alternatively the feed system 4 may be pivotably mounted upon the support frame 2 such that the incline of the feed system 4 relative to the support frame 2 may be varied. Advantageously by providing the feed system 4 and picking conveyor 6 integrally upon the support frame 2 no stand alone feed system is required enabling rapid deployment and operation of the system 1 in-use.
The feed system 4 is typically mounted upon the support frame 2 such that it is obliquely disposed with respect to the ground surface on which the system 1 rests in the working configuration in-use. However alternatively the feed system may be mounted upon the support frame 2 such that it extends substantially parallel to the ground surface on which the system 1 rests in the working configuration in-use. The feed system 4 typically comprises a conveyor such as a belt conveyor. The belt conveyor comprises a continuous belt extending between a plurality of drums, typically two drums. Alternatively the feed system 4 may comprise a vibrating feed system which incorporates a vibrating bed such that material deposited thereon is spread out due to the vibratory motion or the feed system 4 may comprise an apron feed system or any other suitable feed system. In a preferred embodiment the feed system 4 may comprise a downwardly inclined hopper mounted on the support frame 2, typically via resilient mounts. A funnel 14 is ideally disposed at one end of the feed system 4, typically upon the first end, which is configured to direct material onto the feed system 4. Preferably the funnel 14 is substantially frusto pyramidal in shape; with corresponding inclined interior walls. Alternatively the funnel 14 may comprise any other suitable shape. Furthermore the feed system 4 is typically bounded by a plurality of side walls 16, which are ideally slanted such as to further ensure that material deposited is guided thereon.
The picking conveyor 6 is provided upon the support frame 2 such that it extends from the feed system 4 to the opposing end of the support frame 2. To this end in a preferred embodiment the picking conveyor 6 is mounted upon the angled and first portions 15, 11 of the support frame 2. Where the support structure 8 comprises a covered item the picking conveyor 6 is further arranged to extend, at least in part, through the support structure 8, typically through one or more apertures provided on the support structure 8. Alternatively where the support structure 8 comprises one or more platforms or walkways the picking conveyor 6 is arranged such as to extend adjacent to these. The picking conveyor ideally comprises a belt conveyor. The one or more manual picking stations 19 (not shown) may be disposed either side of the picking conveyor 6 upon the support structure 8, to this end one or more ladders or stairs or other climbable platforms 18 are typically provided on the support frame 2. The picking stations 19 are configured to allow an operator to select certain recoverable materials, such as recyclates or contaminating products, from the picking conveyor 6 and to this end the support structure 8 typically incorporates a plurality of chutes 20 which are typically disposed on the floor and/or walls of the support structure 8 and through which an operator working at the one or more manual picking stations 19 may selectively deposit material picked off of the picking conveyor 6. Advantageously as the support frame 2 is held in an elevated position in the working configuration (as shown in
The support frame 2 typically comprises a plurality of material separation means 9 which are configured to automatically separate the material as it is carried on the conveyor arrangement 3 from one end of the support frame 2 to the other. The material separation means 9 may comprise an air separation means 22, as shown in
In a preferred embodiment (as shown in
A power supply 12 is provided on the support frame 2 which is configured to supply power to the mobile picking system 1. The power supply 12 typically comprises an electrical and/or hydraulic power supply such as an electrical generator and/or a hydraulic power pack or any other suitable power supply. The power supply 12 may be operated remotely using a remote control or alternatively it may be operated directly via a switch located thereon. In a preferred embodiment the power supply 12 comprises an electrical power supply coupled to a hydraulic power pack. The power supply 12 may be provided in a recessed receptacle provided on the support frame 2, the receptacle may have one or more access doors coupled thereon. In an alternative embodiment the system 1 may be electrically coupled to a mains supply of power or an external generator or any other suitable means of supplying electrical power.
In-use the mobile picking system 1 in the transporting configuration may be towed into position by the vehicle facilitated by the coupling arrangement 5 and the frame 2 comprising the wheeled chassis whereupon the vehicle can then be uncoupled from the system 1. The support legs 10 may then be extended such as to elevate the system 1 into the working configuration (as shown in
Upon being deposited on the picking conveyor 6 the material will then be carried along through or alongside the support structure 8 where the one or more operators provided at the plurality of manual picking stations 19 may selectively pick the material to remove or recover specific elements. These elements can then be deposited into corresponding chutes 20 provided on the floor and/or walls of the support structure 8 where they will then fall into the containers 13 located underneath. Any of the material still remaining on the picking conveyor 6 will pass underneath the magnetic separation means 24, whereupon any metal may be removed therefrom as well as typically passing under another air separation means 22. Following this any remaining material on the picking conveyor 6 will fall off the end onto the ground or into another container 13. To revert back to the transporting configuration the containers 13 are removed from underneath and the support legs 10 are retracted such that the mobile picking system 1 may be coupled to the vehicle for transportation in-use.
The invention is not limited to the embodiment(s) described herein but can be amended or modified without departing from the scope of the present invention.
Number | Date | Country | Kind |
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1617169.6 | Oct 2016 | GB | national |