The invention relates to a mobile work device, particularly a mobile concrete pump, having a chassis, having two front and two rear support outriggers that can be moved out from a travel position into at least one support position, and can be supported on a subsurface by means of a telescoping support leg, in each instance, while raising the chassis, and having a measuring element, in each instance, for determining the supporting force in the support legs, whereby the support legs have an upper telescoping element, in each instance, connected with the related support outrigger at an upper connection point, and a lower telescoping element, in each instance, connected with a support foot that can be supported on the subsurface, at a lower connection point, at its lower end, which lower element is displaceable relative to the upper element.
Mobile work devices of this type are provided with extendable support outriggers that are supposed to improve the stability of the work device at the connection point of use. In this connection, the support outriggers have the task, on the one hand, of eliminating the vehicle suspension and raising the wheels from the subsurface. For another thing, the support outriggers are supposed to reduce the risk of tipping, which results if high tipping moments occur by way of a work boom. The support legs of the support outriggers form the corners of a quadrangle, the side lines of which circumscribe an area within which the overall center of gravity of the work device must lie, in order to guarantee its stability. Since the extending work boom can rotate, the overall center of gravity describes a full circle during a rotation, which circle must lie within the quadrilateral area, in the work range of the work boom. Since space conditions on construction sites are limited, full support is often waived. This limits the pivot range of the work boom.
In order to guarantee tipping safety, a monitoring device has already been proposed (“Beton” [Concrete] magazine, 6/96, pages 362, 364). There, the pressures that prevail in the four hydraulically activated telescopes of the support legs are monitored. If the pressure in two support leg cylinders decreases, the mast movements and the concrete pump are shut off. This technique can also be used in the event that a machine is not fully supported for space reasons. However, studies have shown that pressure measurements in the telescoping cylinders of the support legs are not sufficient for reliable support leg monitoring. This particularly holds true if one of the support cylinders has been moved to its end position. Dynamic support effects also cannot be detected using this monitoring system.
In order to avoid these disadvantages, it has already been proposed (DE-A 101 10 176) that a pair of force sensors is disposed in the foot part of every support leg. Each force sensor there is disposed in an electrical measurement circuit for giving off a support-load-dependent measurement signal, whereby the monitoring device comprises evaluation electronics that can have the support-foot-related support load measurement values and, for a comparison, at least one predetermined stability-determining threshold value applied to them. The evaluation electronics comprise a software routine for determining the second-lowest support-foot-related support load measurement value of each scanning cycle, and for comparing it with a stability-determining threshold value.
Furthermore, it is known, in the case of a mobile work device of the type indicated initially (DE-A 103 49 234), that in the case of support outriggers in which the telescoping support legs are articulated onto a support leg box with a telescoping element that is fixed in place on the outrigger, by means of a wrist pin, the wrist pin is configured as a measuring element for determining the support load. In this connection, the elastic bending of the wrist pin can be used as a measure for the support-leg-related support load, for one thing. In this case, the wrist pin carries at least one strain gauge for determining the pin bending. Another possibility consists in that the elastic shear deformation that occurs in the region of the bearing points of the wrist pin is used as a measure for the support-leg-related support load. In this case, the wrist pin carries at least one strain gauge in the region of its bearing points, to determine the shear deformation. Comparison measurements with force measurements that were recorded directly at the foot plate have shown that in the case of supporting force measurement using the arrangements described, systematic incorrect measurements can occur, which oppose reliable stability monitoring.
Proceeding from this, the invention is based on the task of improving the support design of the known work devices, to the effect that a precise measurement of supporting force is possible.
In order to accomplish this task, the combination of characteristics indicated in claims 1 and 8 is proposed. Advantageous embodiments and further developments of the invention are evident from the dependent claims. The solution according to the invention is based on the recognition that in the case of the force transfer systems for supporting force measurement that are disposed within the support legs, friction forces occur, which lead to a distortion of the measurement at the measurement location. In other words, force paths for the force transfer occur there, which paths do not run by way of the actual measurement location. It is therefore the goal of the invention to eliminate friction forces within the force transfer system, in that the parts of the force transfer system that move relative to one another are mounted to float relative to one another.
In order to make this possible, it is proposed, according to the invention, in an embodiment variant in which the measuring element is disposed in the region of the upper connection point between the support outrigger and the upper telescoping element, that the upper telescoping element lies axially against a force introduction location of the measuring element with radially centered play, by means of a pressure piece in a sleeve-shaped accommodation that is disposed on the support outrigger and faces downward, under the effect of the supporting force. It is particularly advantageous, in this connection, if the accommodation has a sheathing pipe that is rigidly connected with the support outrigger, in which pipe the upper telescoping element is axially displaceable, in unhindered manner, with radially centered play. A preferred embodiment of the invention provides that the radial play between sheathing pipe and upper telescoping element is bridged by means of at least two elastically deformable support rings disposed at an axial distance from one another, which bring about the centering.
It is particularly advantageous if the telescoping element lies against the force introduction location with spring-centered play, by way of the pressure piece in the sleeve-shaped accommodation. In this connection, the support rings can be spring-elastically deformable. It is advantageous if the spring-elastically deformable support rings are shaped in the manner of a zigzag, a lamella, or a meander, and/or are slit, in the circumference direction.
It is advantageous if the upper telescoping element is articulated onto the support outrigger, with its pressure piece disposed on its upper face side, by means of a wrist pin that passes through the accommodation or the sheathing pipe transverse to the telescope axis, whereby the wrist pin is configured as a measuring element. For this purpose, the wrist pin has at least one strain gauge for determining the pin bending or the shear deformation as a measure for the supporting force.
A further improvement in the friction-free supporting force transfer system is achieved in that the pressure piece and the upper telescoping element are axially coupled with one another at face-side coupling surfaces that are complementary to one another and curved in spherical shape. A further improvement in this regard is achieved if the lower telescoping element carries a support foot ball that projects downward, while the foot part has a bearing socket to accommodate the support foot ball. Alternatively to this, in the sense of a kinematic inversion, the foot part can carry a support foot ball that projects upward, while the lower telescoping element has a bearing socket to accommodate the support foot ball.
According to a second preferred embodiment variant of the invention, in which the measuring element is disposed in the region of the lower connection point between the lower telescoping element and the support foot, it is proposed, according to the invention, that the support foot lies axially against a force introduction location of the measuring element, with radially centered play, with a pressure piece in an accommodation disposed on the lower telescoping element, under the effect of the supporting force. In this connection, it is advantageous if the accommodation has a measuring bell that is rigidly connected with the lower telescoping element, while the foot part has a support foot ball mounted in a bearing socket, whereby the pressure piece is formed onto either the support foot ball or the bearing socket. The pressure piece engages into the measuring bell from below, with radial play, and there lies axially against the measuring element under the effect of the supporting force, and is secured to prevent it from falling out. The radial play between pressure piece and measuring bell is bridged, in this embodiment, as well, by means of at least two elastically deformable support rings disposed at an axial distance from one another, which bring about the centering. In this connection, it is practical if the support rings are spring-elastically deformable, for example in that they are shaped in the manner of a zigzag, a lamella, or a meander, and/or are slit, in the circumference direction. In order to prevent the pressure piece from falling out of the measuring bell, in undesirable manner, the pressure piece has a circumferential groove that is partly penetrated by two securing pins that lie diametrically opposite one another and are supported on the measuring bell. The force measurement takes place using a measuring element that has at least one force sensor to which the supporting force is applied by way of the pressure piece.
In order to achieve a compact method of construction, it is proposed, according to a preferred embodiment of the invention, that the measuring element additionally has internal and/or external measurement electronics, which are either connected with power supply and signal lines that are passed to the outside, or that have a transmitter or a transmission receiver for wireless measurement value transmission. In order to protect the lower telescoping element from contamination, it is advantageous if this element is covered by a spiral-shaped folded bellows in which the lines for the power supply and/or the signal transmission can be integrated. Fundamentally, however, a wireless power supply, for example an inductive power supply, is also possible.
Another preferred embodiment of the invention provides that each measuring element has two redundant force sensors with measurement electronics and transmitter(s) for data transmission. In order to avoid an external power supply, each measuring element or each redundant force sensor with measurement electronics can have a rechargeable battery assigned to it. Simple charging of the battery is made possible in that an inductive power supply segment connected with an alternating current source on the primary side and with the battery, by way of a charging circuit, on the secondary side, is disposed between the telescoping elements of the support legs, which segment has a primary and a secondary coil that is disposed on one of the telescoping elements, in each instance, and is activated only in the retracted state of the telescoping elements.
The telescoping cylinder of the support leg is preferably configured as a cylinder part of a dual-action hydrocylinder, the piston of which is connected with a piston rod that forms the other telescoping element. It is advantageous if the upper telescoping element forms the cylinder part and the lower telescoping element forms the piston rod of the hydrocylinder.
In the following, the invention will be explained in greater detail using an exemplary embodiment shown schematically in the drawing. This shows:
a and b a top view of the support construction of the mobile concrete pump according to
a a detail of a support foot of a support outrigger with a first embodiment variant of a measuring element, in a sectional representation;
b a diagrammatic representation of a support ring;
a to c two longitudinal sections through the measuring element part of an exemplary embodiment of a support foot, modified as compared with
a a longitudinal section through the support leg of the support outrigger according to
b and c enlarged details from
The mobile concrete pump shown in
The four support feet 26 that are standing on the ground, namely VL (front left), VR (front right), HL (back left), and HR (back right), span a quadrangle, the sides l, r, v, h (left, right, front, back) of which form a tipping edge, in each instance (see
In the support leg 23 shown in detail representations in
In the exemplary embodiment shown in
In the exemplary embodiment according to
In the exemplary embodiment shown in
In the exemplary embodiments shown, the upper telescoping element 70 is configured as the cylinder part of a dual-action hydrocylinder, the piston of which is connected with a piston rod that forms the lower telescoping element 42.
In the exemplary embodiments according to
In summary, the following should be stated: The invention relates to a mobile work device, particularly a mobile concrete pump with stability monitoring. The work device essentially consists of a chassis 10 that can be supported on a subsurface 28 with two front and two rear support outriggers 20, 24. A measuring element 30′, 30″ for determining the supporting force is disposed in the telescoping support legs 23, 25 of the support outriggers 20, 24, in each instance. For this purpose, the support legs 23, 25 have an upper telescoping element 70, in each instance, connected with the related support outrigger 20, 24 at an upper connection point 38, and, in each instance, a support foot 26 that can be supported on the subsurface 28, at a lower connection point 36, at its lower end, that can be displaced relative to the upper telescoping element. In this connection, the measuring element 30′, 30″ that is configured as a force sensor is disposed either directly at the upper connection point 38 between the support outrigger 20, 24 and the upper telescoping element 70, or in the region of the lower connection point 36 between the lower telescoping element 42 and the support foot 26. In the former case, the upper telescoping element 70 lies axially against a force introduction location 76 of the measuring element 30″ with radially spring-centered play, by means of a pressure piece 72, in a sleeve-shaped accommodation 74 that is disposed on the support outrigger 20, 24 and faces downward, under the effect of the supporting force, while in the latter case, the support foot 26 lies axially against a force introduction location 48 of the measuring element 30′, with radially spring-centered play, with a pressure piece 50 in an accommodation 46 disposed on the lower telescoping element 42, under the effect of the supporting force.
Number | Date | Country | Kind |
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10 2008 024 612.3 | May 2008 | DE | national |
10 2008 029 705.4 | Jun 2008 | DE | national |
10 2008 058 937.3 | Nov 2008 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2009/053765 | 3/31/2009 | WO | 00 | 11/12/2010 |