Modular cabinet frame

Information

  • Patent Grant
  • 6516955
  • Patent Number
    6,516,955
  • Date Filed
    Thursday, January 17, 2002
    23 years ago
  • Date Issued
    Tuesday, February 11, 2003
    22 years ago
Abstract
An improved frame for a switchgear cabinet includes a plurality of rails that are connected together with a plurality of connectors. The rails are generally of two different cross-sectional configurations, both of which are cooperable with a single type of connector to enable the rails and connectors to be configured into numerous different types of cabinet frames to which panels can be mounted to form switchgear cabinets. The rails and connectors are modular in nature and are specifically configured to be easily connected with one another. During assembly of the connectors and the rails, portions of a coating on the rails become ruptured, thereby electrically conductively connecting together the rails and the connectors.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to power distribution equipment and, more particularly, to a modular frame of a cabinet within which power distribution equipment can be disposed.




2. Description of the Related Art




As is known in the relevant art, power distribution equipment typically includes circuit breakers and other associated switchgear. In use, such equipment typically is mounted within a switchgear cabinet that is configured to physically accommodate the equipment and associated wiring. Such switchgear cabinets are additionally configured to provide a protective barrier between the switchgear within the cabinet and the technicians and other personnel working in the proximity of the exterior of the cabinet.




Previously known switchgear cabinets have typically been designed to be compatible with only a small number of different types of circuit breakers, with new switchgear cabinets needing to be designed for each new circuit breaker design. Each newly designed switchgear cabinet must undergo a rigorous safety testing regimen prior to production. The effort involved in the design and testing of each new cabinet configuration has been both costly and time consuming, thereby increasing the cost of each new line of circuit breakers as well as increasing the duration of the product development cycle. It is thus desired to provide an improved switchgear cabinet and, more particularly, a frame for a switchgear cabinet, that includes modular components which can be assembled and configured in different fashions to be compatible with different types of circuit breakers without requiring as much design or testing effort as previously known switchgear cabinetry.




SUMMARY OF THE INVENTION




In view of the foregoing, an improved frame for a switchgear cabinet includes a plurality of rails that are connected together with a plurality of connectors. The rails are generally of two different cross-sectional configurations, both of which are cooperable with a single type of connector to enable the rails and connectors to be configured into numerous different types of cabinet frames to which panels can be mounted to form switchgear cabinets. The rails and connectors are modular in nature and are specifically configured to be easily connected with one another. During assembly of the connectors and the rails, portions of a coating on the rails become ruptured, thereby electrically conductively connecting together the rails and the connectors.




Accordingly, an aspect of the present invention is to provide an improved cabinet frame that is relatively less expensive to design and test than previously known cabinet frames.




Another aspect of the present invention is to provide an improved cabinet frame that is relatively easy to assemble.




Another aspect of the present invention is to provide an improved cabinet frame that is modular in nature.




Another aspect of the present invention is to provide an improved cabinet frame that generally includes a plurality of rails and a plurality of connectors, with the rails being generally of two different cross-sections.




Another aspect of the present invention is to provide a cabinet frame assembled out of a plurality of rails and connectors, with the rails each including a coating, and with the coating being ruptured at one or more points to provide an electrically conductive connection between each rail and each associated connector.




Accordingly, an aspect of the present invention is to provide a connector for connecting together a plurality of rails to form a portion of a cabinet frame, the general nature of which can be stated as including a post and a plurality of clasping members, each clasping member being structured to be associated with one of the rails and to fasteningly extend between the associated rail and the post, each clasping member including a clip and a fastener, the clip being structured to be engageable with the associated rail, the fastener extending between the clip and the post, the clip including three engagement elements, the three engagement elements each being structured to engage the associated rail to retain the associated rail on the post, wherein a portion of the clip that extends between at least a pair of the engagement elements is structured to be disposed at least partially adjacent an outward-facing surface of the associated rail, and the fastener being generally centrally disposed between the three engagement elements.




Another aspect of the present invention is to provide a cabinet frame, the general nature of which can be stated as including a plurality of rails, each rail including an outward-facing surface, and a plurality of connectors, each connector including a post and a plurality of clasping members, each clasping member being associated with one of the rails and fasteningly extending between the associated rail and the post, each clasping member including a clip and a fastener, the clip being engaged with the associated rail, the fastener extending between the clip and the post, the clip including a first engagement element, a second engagement element, and a third engagement element that are each engaged with the associated rail to retain the associated rail on the post, wherein a portion of the clip that extends between at least a pair of the engagement elements is disposed at least partially adjacent the outward-facing surface of the associated rail, and the fastener being generally centrally disposed between the three engagement elements.




Still another aspect of the present invention is to provide a cabinet frame, the general nature of which can be stated as including a plurality of rails and a plurality of connectors, each rail including a first flange and a second flange oriented substantially parallel with one another and being separated from one another by an opening in the rail that extends substantially throughout the longitudinal extent of the rail, each rail including a cavity extending substantially throughout the longitudinal extent of the rail and being in communication with the exterior of the rail through the opening in the rail, each connector including a post and a plurality of clasping members, each clasping member being associated with one of the rails fasteningly extending between the associated rail and the post, and each clasping member including a clip and a fastener, the clip being engaged with the associated rail, the fastener extending between the clip and the post, the clip including a first engagement element, a second engagement element, and a third engagement element that are each engaged with the associated rail to retain the associated rail on the post, the first engagement element being engaged with the first flange, and the second engagement element being engaged with the second flange.











BRIEF DESCRIPTION OF THE DRAWINGS




A further understanding of the invention can be gained from the following Description of the Preferred Embodiment when read in conjunction with the accompanying drawings in which:





FIG. 1

is an isometric view of a cabinet frame in accordance with the present invention;





FIG. 1A

is an enlarged view of a portion of

FIG. 1

;





FIG. 2

is an exploded view of a portion of the present invention;





FIG. 2A

is an exploded view of a portion of the present invention;





FIG. 3

is an end view of a first rail of the present invention;





FIG. 4

is an end view of a second rail and an auxiliary flange member of the present invention;





FIG. 5

is an isometric view of the auxiliary flange member;





FIG. 6

is a plan view of a portion of the present invention;





FIG. 7

is a view similar to

FIG. 6

, except being in an exploded configuration subsequent to initial assembly;





FIG. 8

is a side elevational view of a clip of the present invention;





FIG. 9

is a front elevational view of the clip; and





FIG. 10

is an isometric view of the clip.











Similar numerals refer to similar parts throughout the specification.




DESCRIPTION OF THE PREFERRED EMBODIMENT




A cabinet frame


4


in accordance with the present invention is indicated generally in FIG.


1


. The cabinet frame


4


can be generally stated as including a plurality of rails


8


and a plurality of connectors


12


that are connected with one another. The rails


8


and the connectors


12


are generally of a modular configuration and thus can be assembled in different configurations to form numerous different types of cabinet frames. As will be set forth more fully below, the rails


8


and the connectors


12


are advantageously configured to permit the cabinet frame


4


to be easily assembled. It is understood that the cabinet frame


4


depicted generally in

FIG. 1

is an example of one such cabinet frame, and that other cabinet frames of different configurations can be assembled out of the same rails


8


and connectors


12


.




The connectors


12


are depicted herein as being generally of only a single configuration, although it is understood that the connectors


12


may be of other configurations depending upon the specific needs of the particular application. As can be understood from

FIGS. 2

,


3


, and


4


, however, the rails


8


are generally of two different cross-sections such that each of the rails


8


is either a first rail


8




a


(

FIG. 3

) or a second rail


8




b


(FIG.


4


). It is to be noted that the second rail


8




b


depicted in

FIG. 4

includes an auxiliary flange member


16


mounted thereon that could alternatively or additionally be mounted on the first rail


8




a.






The first and second rails


8




a


and


8




b


are similar to one another, with the second rail


8




b


including an additional flange that is absent from the first rail


8




a


. The first and second rails


8




a


and


8




b


can be employed in the cabinet frame


4


in various combinations depending upon the desired final configuration of the cabinet frame


4


. Additionally, and as will be set forth more fully below, the auxiliary flange member


16


is an optional structure that can be employed depending upon the specific needs of the particular application and can be mounted on either of the first and second rails


8




a


and


8




b.






As can be understood from

FIGS. 3 and 4

, each of the first and second rails


8




a


and


8




b


include a first flange


20


, a second flange


24


, a first leg


28


, a second leg


32


, and a base


36


, with the second rails


8




b


each additionally including a third flange


40


. It can be seen that the first and second legs


28


and


32


are generally parallel with one another and extend from opposite edges of the base


36


. The first flange


20


extends perpendicularly from an edge of the first leg


28


opposite the base


36


, and the second flange


24


extends perpendicularly from an edge of the second leg


32


opposite the base


36


. It can be seen that the first and second flanges


20


and


24


are substantially parallel and coplanar with one another. The rails


8


each terminate at a pair of opposite ends


68


.




The first leg


28


, the base


36


, the second leg


32


, and the second flange


24


together define a roughly rectangular cavity


44


that extends substantially throughout the longitudinal extent of each rail


8




a


and


8




b


. The cavity


44


at least partially defines a receptacle


48


that can receive at least a portion of one of the connectors


12


therein.




With the cavity


44


being defined as being the interior of the rails


8




a


and


8




b


, it can be seen from

FIGS. 3 and 4

that the cavity


44


is in communication with an exterior of the rails


8




a


and


8




b


through an opening


52


that is interposed between the first and second flanges


20


and


24


and that extends substantially throughout the longitudinal extent of the rails


8




a


and


8




b


. It can also be seen that the first flange


20


includes a first longitudinal edge


54


disposed adjacent the opening


52


and that the second flange


24


includes a second longitudinal edge


58


disposed adjacent the opening


52


. As will be set forth more below, by configuring the first and second rails


8




a


and


8




b


to include the opening


52


, the connectors


12


advantageously can be readily connected with the rails


8




a


and


8




b


due to the generally open configuration thereof.




It can be seen from

FIG. 4

that the third flange


40


extends perpendicularly from the second longitudinal edge


58


of the second flange


24


of the second rail


8




b


, with the third flange


40


extending from the second flange


24


in a direction generally away from the cavity


44


. As can be understood from

FIGS. 1 and 2

, the third flange


40


generally does not extend fully throughout the longitudinal extent of the second rails


8




b


, but rather terminates short of the opposite ends


68


of the second rails


8




b


in order to avoid interference with portions of other rails


8


oriented perpendicular thereto at the connectors


12


. It will be further understood that end portions of one or more of the first and second flanges


20


and


24


, the first and second legs


28


and


32


, and the base


36


may be similarly foreshortened at the ends


68


of the rails


8




a


and


8




b


, or at other regions thereof, in order to similarly avoid interference with other structures, although this is not specifically shown in the accompanying drawings. It is understood that such foreshortening may be necessary depending upon the specific configuration of the desired final cabinet frame.




With the cavity


44


again being defined as being the interior of the rails


8




a


and


8




b


, each of the first leg


28


, the base


36


, the second leg


32


, and the second flange


24


include an outward-facing surface


56


(

FIGS. 1A

,


3


,


4


,


6


, and


7


) that faces in a direction other than toward the cavity


44


. In this regard, it can further be seen that the first flange


20


and the third flange


40


each include a pair of opposed outward-facing surfaces


56


since the first and third flanges


20


and


40


are not disposed adjacent the cavity


44


, but rather are structures which generally protrude outwardly and away from the cavity


44


.




It can be, seen that the first, second, and third flanges


20


,


24


, and


40


, and preferably also the first and second legs


28


and


32


, include a plurality of regularly spaced substantially circular holes


60


(

FIGS. 1A

,


6


, and


7


) formed therein. The holes


60


are, in the present embodiment, configured to be non-threaded in order to cooperatively receive self-tapping screws or other such fasteners therein, as appropriate, for fastening various structures to the first and second rails


8




a


and


8




b


. As can be understood from

FIG. 1

, the base


36


of one or more of the rails


8


may be formed with one or more connection bores


62


(

FIG. 1

) that can be used for connecting the cabinet frame


4


with another adjacent cabinet frame


4


or other structure with appropriate fasteners.




The first and second flanges


20


and


24


each additionally include a pair of generally rectangular apertures


64


formed therein, with each aperature


64


being disposed adjacent but spaced slightly from one of the ends


68


of each rail


8




a


and


8




b


. Each aperture


64


defines a seat


72


on the rail


8


that is cooperable with a portion of one of the connectors


12


, as will be set forth more fully below.




Each rail


8


includes a coating


76


(

FIGS. 6 and 7

) such as a layer of paint or other such coating on each surface that is exposed to the atmosphere. The coating


76


may be configured to enhance aesthetics, to resist corrosion, for other purposes, or a combination of such purposes.




As is shown generally in

FIG. 4

, the auxiliary flange member


16


includes a generally planar first plate


80


, a generally planar second plate


84


, and a generally V-shaped junction member


88


interposed therebetween such that the auxiliary flange member


16


is generally W-shaped in cross section. The first and second plates


80


and


84


are oriented substantially perpendicular to one another and each include a plurality of the holes


60


formed therein. The auxiliary flange member


16


advantageously can be mounted on either of the rails


8




a


and


8




b


in order to provide an additional flange if needed, depending upon the specific needs of the particular application. As can be understood from

FIG. 4

, the auxiliary flange member


16


is connected with the second rail


8




b


with a plurality of fastening members


90


that fasteningly extend through pairs of aligned holes


60


formed in the auxiliary flange member


16


and the second rail


8




b


. The fastening members


90


may be self-tapping screws, as suggested above, or may be other appropriate types of fasteners such as rivets, bolts, and the like.




With the auxiliary flange member


16


being mounted on the second rail


8




b


as depicted generally in

FIG. 4

, the second plate


84


of the auxiliary flange member


16


provides an additional flange that is generally coplanar with and parallel with the third flange


40


, albeit disposed on an opposite side of the second rail


8




b


. It can be seen that the junction member


80


is configured to extend around the outward-facing surfaces


56


of the first leg


28


and the base


36


. It is understood, however, that the first plate


80


can be mounted on either of the first and third flanges


20


and


40


, and potentially may alternately be mounted on any of the second flange


24


, the first leg


28


, and the second leg


32


, depending upon the desired final configuration of the cabinet frame.




Each connector


12


includes a post


92


and three clasping members


96


that are cooperable with the post


92


. Each clasping member


96


includes a clip


100


and a fastener


104


. It can be understood from

FIG. 2

that each clip


100


is cooperable with one of the rails


8


, and that each fastener


104


is cooperable with one of the clips


100


, whereby each post


92


can have three of the rails


8


securely connected thereto and oriented mutually perpendicular to one another.




The post


92


includes a body


106


and three protrusions


108


extending outwardly from the body


106


in mutually perpendicular directions therefrom. Each protrusion


108


includes a boss


112


and at least one fastener plate


116


, with the boss


112


protruding outwardly from the body


106


by a greater distance than the corresponding fastener plate


116


. Each fastener plate


116


includes a fastener bore


118


formed therein that is cooperable with the fastener


104


. The body


106


includes an attachment bore


124


formed therein and extending therethrough for purposes of enabling attachment of the post


92


to another structure as needed. It can be seen that the protrusion


108


which extends away from the body


106


in a direction generally parallel with the attachment bore


124


includes a pair of the fastener plates


116


, with a channel


120


being formed between each such fastener plate


116


and the boss


112


.




As can be understood from

FIGS. 2

,


6


, and


7


, the protrusions


108


are receivable in the receptacles


48


of the rails


8


. In the case of the protrusion


108


that includes a pair of the fastener plates


116


, it can be understood that the boss


112


and only one of the fastener plates


116


will be received in one of the receptacles


48


at any one time, with the additional fastener plate


116


and the channels


120


being provided to enable the rails


8


to be connectable in alternate orientations with the particular protrusion


108


. While not being particularly depicted in the accompanying figures, it can be understood that the bosses


112


and the fastener plates


116


are snugly receivable in the receptacles


48


in order to rotationally and transversely align the rails


8


with the protrusions


108


and with the post


92


.




As can be understood from

FIG. 2

, the fasteners


104


are received in the fastener bores


118


in an orientation that is oblique to the protrusions


108


as well as to the longitudinal extent of the rails


8


. As used herein, the expression “oblique” and variations thereof refers to a relative orientation that is neither perpendicular nor parallel. As will be set forth more fully below, the oblique orientation of the fasteners


104


with respect to the rails


8


securely engages the clips


100


with the rails


8


and securely retains the rails


8


in desirable positions with respect to the posts


92


.




As can be understood in

FIGS. 6-9

, each clip


100


includes a transverse portion


128


and a longitudinal portion


132


connected with one another. The transverse portion


128


includes a transverse shank


136


, a first engagement element


140


, and a second engagement element


144


, with the first and second engagement elements being disposed at opposite ends of the transverse shank


136


and extending in a direction generally perpendicular to the transverse shank


136


. The longitudinal portion


132


includes a longitudinal shank


148


extending from the transverse shank


136


and a third engagement element


152


extending from the longitudinal shank


148


opposite the transverse shank


136


. It can be seen that a slot


156


is formed in the longitudinal shank


148


near the third engagement element


152


.




It can be seen from

FIG. 8

that the first and second engagement elements


140


and


144


are generally hook-shaped. The first engagement element


140


includes a first engagement surface


160


, and the second engagement element


144


includes a second engagement surface


164


, with both the first and second engagement surfaces


160


and


164


being generally hook-shaped. It can be seen that the third engagement element


152


includes a third engagement surface


168


that is at least partially arcuate.




The first, second, and third engagement surfaces


160


,


164


, and


168


of each clip


100


are engageable with one of the rails


8


to retain the rail


8


on the post


92


. Specifically, the first and second engagement surfaces


160


and


164


are engageable with the seats


92


formed by the apertures


64


in the first and second flanges


20


and


24


near the ends


68


. The third engagement surface


168


is received against the base


36


within the cavity


44


generally opposite the opening


52


.




With the first, second, and third engagement surfaces


160


,


164


, and


168


engaged with one of the rails


8


as such, the fastener


104


is received through the slot


156


formed in the clip


100


and is thereafter cooperatively received in the fastener bore


118


of the fastener plate


116


. If the fastener


104


and the fastener bore


118


cooperate threadably, the fastener


104


is rotated until tightened.




Since the fastener


104


is oriented oblique to the longitudinal extent of the rail


8


, the tightened fastener


104


imparts force components both parallel with and perpendicular to the longitudinal extent of the rail


8


. Such parallel forces cause the first and second engagement surfaces


160


and


164


to engage the seats


72


. Similarly, such perpendicular forces cause the third engagement surface


168


to engage the base


36


. It can also be seen that the first, second, and third engagement surfaces


160


,


164


, and


168


together lie within two substantially perpendicular planes, i.e., one plane being substantially parallel with the longitudinal extent of the rail


8


and the other plane being substantially perpendicular thereto. By providing the first, second, and third engagement surfaces


160


,


164


, and


168


within a pair of substantially perpendicular planes and by disposing the fastener


104


generally centrally among the first, second, and third engagement surfaces


160


,


164


, and


168


, the different forces acting in different directions between the clip


100


and the rail


8


securely retain the rail


8


in a given position with respect to the post


92


.




It can further be seen that the rail


8


can be relatively easily connected with the post


8


since a substantial portion of the clip


100


is disposed at the exterior of the rail


8


. Specifically, it can be understood from

FIGS. 1

,


2


,


6


, and


7


that the transverse shank


136


is disposed along the outward-facing surfaces


56


of the first and second flanges


20


and


24


. In this regard, the clip is attached to the rail


8


simply by receiving the first and second engagement elements


140


and


144


in the apertures


64


while the transverse shank


136


remains disposed at the exterior of the rail


8


. The third engagement element


152


becomes disposed within the cavity


44


yet is disposed generally opposite the opening


52


. It thus can be seen that the first, second, and third engagement surfaces


160


,


164


, and


168


can be engaged with the rail


8


simply by translating the clip


100


with respect to the rail


8


. Further in this regard, since the fastener


104


is oriented oblique to the longitudinal extent of the rail


8


, the fastener


104


can be advanced with a conventional hand tool (not shown) since the head of the fastener


104


is disposed within or very near the opening


52


and is oriented away from the rail


8


.




It can be seen from

FIG. 7

that each rail


8


includes a point of juncture


172


where the rail


8


contacts the body


106


of the post


92


. Similarly, each rail


8


includes a point of engagement


176


at each point where one of the first, second, and third engagement surfaces


160


,


164


, and


168


engages the rail


8


. As can be understood from

FIG. 7

, engagement of the clip


100


with the rail


8


causes the coating


76


to rupture at the point of juncture


172


and at the points of engagement


176


, which facilitates an electrically conductive connection between the rail


8


and the connector


12


and which facilitates grounding of the cabinet frame


4


. In the circumstance where the coating


76


is a layer of paint, the forces involved with engaging the clip


100


with the rail


8


cause the paint to be chipped at the point of juncture


172


and at the points of engagement


176


. It is understood, however, that a rupture of the coating


76


at any of the points of engagement


176


or at the point of juncture


172


will provide the desirable electrically conductive connection between the rail


8


and the connector


12


.




It thus can be seen that by mounting the rail


8


to the post


92


with the clasping member


96


, the clip


100


is engaged with the rail


8


, and the fastener


104


fasteningly extends between the clip


100


and the post


92


. The clip


100


and the rail


8


are advantageously configured to allow the clip


100


to be readily engaged with the rail


8


after the protrusion


108


has been received in the receptacle


48


. The clip


100


is moved in a first direction to be received in the apertures


64


and in the cavity


44


, and upon tightening of the fastener


104


the clip is moved in a substantially perpendicular second direction to engage the seats


72


and the base


36


.




By orienting the fastener


104


oblique to the longitudinal extent of the rail


8


, the forces imparted to the clip


100


cause the first, second, and third engagement surfaces


160


,


164


, and


168


to engage the rail


8


and securely retain the position of the rail


8


on the post


92


. Indeed, the fastener


104


causes the clip


100


to be wedged against the associated rail


8


in three different directions.




As can be understood from the accompanying drawings, the distance between adjacent holes


60


is substantially constant and is given by the dimension


180


(FIGS.


2


and


6


). The width of the first flange


20


is given by the dimension


184


(FIG.


3


), the width of the second flange


24


is given by the dimension


188


, the width of the third flange


40


is given by the dimension


192


, the width of the first leg


28


is given by the dimension


196


, the width of the second leg


32


is given by the dimension


200


, the width of the opening


52


is given by the dimension


202


and the width of the base


36


is given by the dimension


204


. As can be understood from the accompanying drawings, each of the dimensions


180


,


184


,


188


,


192


,


196


,


200


,


202


, and


204


are each equal to a multiple of a fixed characteristic length which, in the exemplary embodiment depicted in the accompanying figures, is 0.75 inches. More particularly, the dimensions


180


,


184


,


188


,


192


,


196


,


200


, and


202


are equal to the characteristic length and the dimension


204


is twice the characteristic length.




Such a consistency in the aforementioned dimensions facilitates and enhances the modular nature of the rails


8


and the connectors


12


by permitting cooperability between components. For instance, the cooperation of the auxiliary flange member


16


with the second rail


8




b


as depicted in

FIG. 4

results in the second plate


84


being disposed generally centrally along the base


36


and coplanar with the third flange


40


. Accordingly, by making each of the dimensions


180


,


184


,


188


,


192


,


196


,


200


,


202


, and


204


equal to a multiple of the characteristic length, the rails


8


can be configured in myriad ways to construct myriad different types of cabinet frames. It is understood, however, that the characteristic length can be any of a wide variety of fixed dimensions that are appropriate to specific needs of particular applications. It is further understood that sheet material from which the rails


8


are manufactured has a thickness, and thus some of the aforementioned dimensions may be measured from various surfaces or edges of the rails


8


, while other dimensions may be measured from other positions with respect to the rails


8


.




The rails


8


are also advantageously configured to be manufactured with conventional machinery found in most any factory or machine shop. Since the rails


8


of the present invention generally include a plurality of bends and holes formed in a flat sheet, and since the bends can be formed with conventional bending machinery, such as a box and pan brake, the rails


8


can be manufactured in diverse geographic locations using conventional equipment that is relatively inexpensive to purchase and maintain and that is generally available.




While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the claims appended and any and all equivalents thereof.



Claims
  • 1. A connector for connecting together a plurality of rails to form a portion of a cabinet frame, the connector comprising:a post; and a plurality of clasping members; each clasping member being structured to be associated with one of the rails and to fasteningly extend between the associated rail and the post; each clasping member including a clip and a fastener; the clip being structured to be engageable with the associated rail; the fastener extending between the clip and the post; the clip including three engagement elements; the three engagement elements each being structured to engage the associated rail to retain the associated rail on the post; wherein a portion of the clip that extends between at least a pair of the engagement elements is structured to be disposed at least partially adjacent an outward-facing surface of the associated rail; and the fastener being generally centrally disposed between the three engagement elements.
  • 2. The connector as set forth in claim 1,in which each engagement element includes an engagement surface; and in which the engagement surfaces of each clip together are oriented so as to be disposed at least partially in a pair of generally perpendicular planes.
  • 3. The connector as set forth in claim 2,in which at least one of the engagement elements of each clip is generally hook-shaped; and in which the engagement surface thereof is hook-shaped.
  • 4. The connector as set forth in claim 1,in which the post includes a plurality of protrusions extending outwardly therefrom; the protrusions being structured to be at least partially received in receptacles formed in the rails; and in which the fasteners are oriented oblique to the protrusions; whereby the clips are each structured to apply in two substantially perpendicular directions forces transmitted to the clips from the fasteners.
  • 5. A cabinet frame comprising:a plurality of rails, each rail including an outward-facing surface; and a plurality of connectors; each connector including a post and a plurality of clasping members; each clasping member being associated with one of the rails and fasteningly extending between the associated rail and the post; each clasping member including a clip and a fastener; the clip being engaged with the associated rail; the fastener extending between the clip and the post; the clip including a first engagement element, a second engagement element, and a third engagement element that are each engaged with the associated rail to retain the associated rail on the post; wherein a portion of the clip that extends between at least a pair of the engagement elements is disposed at least partially adjacent the outward-facing surface of the associated rail; and the fastener being generally centrally disposed between the three engagement elements.
  • 6. The cabinet frame as set forth in claim 5,in which each of the first, second, and third engagement elements includes an engagement surface; and in which the engagement surfaces of each clip together are oriented so as to be disposed at least partially in a pair of generally perpendicular planes.
  • 7. The cabinet frame as set forth in claim 5,in which the fasteners are oriented oblique to the longitudinal extent of the rails; whereby each clip applies to the associated rail in two substantially perpendicular directions forces transmitted to the clips from the fasteners.
  • 8. The cabinet frame as set forth in claim 5,in which each rail includes a cavity extending substantially throughout the longitudinal extent of the rail; and in which the cavity is in communication with the exterior of the rail through an opening in the rail extending substantially throughout the longitudinal extent of the rail.
  • 9. The cabinet frame as set forth in claim 8,in which each rail includes a first flange and a second flange that are oriented substantially parallel with one another; and in which a longitudinal edge of each of the first and second flanges is disposed adjacent the opening in the rail.
  • 10. The cabinet frame as set forth in claim 9,in which the first and second flanges are each formed with an aperture that defines a seat; in which each of the first, second, and third engagement elements includes an engagement surface; and in which the first and second engagement elements are at least partially received in the apertures with the engagement surfaces of the first and second engagement elements being engaged with the seats.
  • 11. The cabinet frame as set forth in claim 10,in which each rail additionally includes a base, a first leg, and a second leg; the first and second legs extending from the base; the first flange extending from the first leg; the second flange extending from the second leg; the base being oriented substantially parallel with and spaced apart from the first and second flanges.
  • 12. The cabinet frame as set forth in claim 11,in which the engagement surface of the third engagement element is engaged with the base generally opposite the opening in the rail.
  • 13. The cabinet frame as set forth in claim 12,in which at least one of the rails additionally includes a third flange oriented substantially perpendicular to the first and second flanges and extending from the second flange along at least a portion of the longitudinal edge thereof that is disposed adjacent the opening in the rail.
  • 14. The cabinet frame as set forth in claim 5,in which at least one of the rails includes a coating; in which a point of juncture exists on the at least one rail at its region of contact with one of the posts; and in which a point of engagement exists on the at least one rail at each region of contact with one of the engagement members of one of the clips; wherein the coating is at least partially ruptured on at least one of the point of juncture and at least one of the points of engagement as a result of engaging the at least one rail with the one of the posts.
  • 15. A cabinet frame comprising:a plurality of rails; and a plurality of connectors; each rail including a first flange and a second flange oriented substantially parallel with one another and being separated from one another by an opening in the rail that extends substantially throughout the longitudinal extent of the rail; each rail including a cavity extending substantially throughout the longitudinal extent of the rail and being in communication with the exterior of the rail through the opening in the rail; each connector including a post and a plurality of clasping members; each clasping member being associated with one of the rails fasteningly extending between the associated rail and the post; and each clasping member including a clip and a fastener; the clip being engaged with the associated rail; the fastener extending between the clip and the post; the clip including a first engagement element, a second engagement element, and a third engagement element that are each engaged with the associated rail to retain the associated rail on the post; the first engagement element being engaged with the first flange; and the second engagement element being engaged with the second flange.
  • 16. The cabinet frame as set forth in claim 15,in which at least one of the first and second flanges includes a plurality of holes formed therein; the holes being spaced along substantially the longitudinal extent of the at least one of the first and second flanges; and in which at least three of the width of the first flange, the width of the second flange, the width of the cavity, the height of the cavity, the width of the opening, and the spacing between adjacent holes are substantially equal to a multiple of a single characteristic length.
  • 17. The cabinet frame as set forth in claim 15,in which each rail additionally includes a base, a first leg, and a second leg; the first and second legs extending from the base; the first flange extending from the first leg; the second flange extending from the second leg the base being oriented substantially parallel with and spaced apart from the first and second flanges; and in which the third engagement element is engaged with the base generally opposite the opening in the rail.
  • 18. The cabinet frame as set forth in claim 17,in which at least one of the rails includes an auxiliary flange member attached thereto; the auxiliary flange member including a first plate and a second plate that are oriented substantially perpendicular to one another; the first plate being mounted on one of the first flange, the second flange, the first leg, and the second leg.
  • 19. The cabinet frame as set forth in claim 15,in which at least one of the rails additionally includes a third flange extending from the second flange and oriented substantially perpendicular to the first and second flanges; the third flange being disposed adjacent the opening in the rail.
  • 20. The cabinet frame as set forth in claim 15,in which at least one of the rails includes a coating; in which a point of juncture exists on the at least one rail at its region of contact with one of the posts; and in which a point of engagement exists on the at least one rail at each region of contact with one of the engagement members of one of the clips; wherein the coating is at least partially ruptured on at least one of the point of juncture and at least one of the points of engagement as a result of engaging the at least one rail with the one of the posts.
US Referenced Citations (8)
Number Name Date Kind
3919603 Salvati et al. Nov 1975 A
5516225 Kvols May 1996 A
5695263 Simon et al. Dec 1997 A
5820289 Kern et al. Oct 1998 A
5997117 Krietzman Dec 1999 A
6179398 Martin Jan 2001 B1
6223917 Bruder May 2001 B1
6315132 Hartel et al. Nov 2001 B1