Modular electrical system

Information

  • Patent Grant
  • 6465735
  • Patent Number
    6,465,735
  • Date Filed
    Monday, December 4, 2000
    24 years ago
  • Date Issued
    Tuesday, October 15, 2002
    22 years ago
  • Inventors
  • Examiners
    • Reichard; Dean A.
    • Patel; Dhiru R.
    Agents
    • Polster, Lieder. Woodruff & Lucchesi, L.C.
Abstract
An electrical system is disclosed having modular components which quickly assemble to create common lighting and general utility electrical circuits. All wiring is completed in the electrical box prior to installing the electrical devices such as switches and receptacles, thereby eliminating the need for extra length wires in the electrical boxes and the timely, cumbersome wiring practices associated with conventional residential electrical circuits. The electrical devices plug into the prewired electrical box, thereby providing quick and easy removal and replacement of the device in the event of failure. The common residential lighting and general utility circuits are automatically configured by simply selecting the proper electrical components. A dedicated earth ground is automatically carried to each electrical component with no effort on the part of the installer, thereby providing safer electrical circuits. The cables have a specific exterior profile to insure proper connection with the electrical boxes, thereby assuring proper configuration of the electrical circuits. The electrical system also eliminates the need for wire nuts. The modular electrical components include the following: a wallbox (1), a receptacle module (2), a ganging module (3), a 2-way switch module (4), a 3-way switch module (5), a 4-way switch module (6), a dimmer switch module (7), a fan-control switch module (8), a timer switch module (9), a GFCI-receptacle module (10), a 240-volt module (11), junction box (12), a light box (13), a 2-wire jumper (14), a 4-wire jumper (15), a wallbox jumper (16), a 3-conductor cable (17), a 4-conductor cable (18), and a 5-conductor cable (19).
Description




TECHNICAL FIELD




The present invention relates to the field of electrical components and more particularly to those electrical components which constitute common residential electrical circuits.




BACKGROUND ART




Conventional residential electrical circuits consist of components such as electrical receptacles, various types of light switches, electrical boxes, and electrical cables. These conventional components require time-consuming, cumbersome wiring practices. The electrical devices such as receptacles and switches must be wired prior to inserting them into their respective electrical box. This requires that the wires be of extra length to facilitate this wiring practice. This excess wire must then be stuffed into the electrical box as the electrical device is installed. These conventional electrical circuits often require the use of wire nuts to connect several wires together in the electrical boxes. These wires must also be of extra length to facilitate wiring and then stuffed into the electrical box as well.




These inherent characteristics of the conventional electrical circuits result in timely electrical installations with electrical boxes that are often over-stuffed with excess wire. The process of stuffing the wires and the electrical device into the electrical box results in the wires exerting a pulling force on their points of termination, creating the possibility of wires coming loose from the electrical device or the wire nuts. This contributes to faulty circuits and potential fire hazards.




Because of these cumbersome characteristics of the conventional electrical circuits, good wiring practices such as connecting a dedicated earth ground to each electrical component is often neglected. This also contributes to a potential fire hazard as well as a risk of electrical shock to people who use these circuits.




DISCLOSURE OF INVENTION




It is thus a principal object of this invention to provide an electrical system which utilizes modular electrical components in which the wire conductors of the electrical cables are terminated in the electrical boxes prior to the electrical devices such as receptacles, switches, and light fixtures being installed; thereby eliminating the need for the extra length wires and the cumbersome wiring practices associated with conventional residential electrical circuits.




Another object of the present invention is to provide an electrical system which utilizes modular components which assemble quickly and easily in a specific manner so as to self-configure the common residential lighting and general utility circuits by simply selecting the proper components.




It is a further object of this invention to provide an electrical system which self-distributes a dedicated earth ground to each electrical component with little or no effort on the part of the installer, thereby eliminating negligence in this wiring practice and reducing potential fire hazards and risk of electrical shock to users of these circuits.




A still further object of this invention is to provide an electrical system which utilizes modular electrical components in which the replaceable components such as the receptacles and switches simply plug into the prewired electrical box, thereby permitting easy removal and replacement.




Another object of this invention is to provide an electrical system which does not utilize wire nuts. A still further object is to provide an electrical system which is conducive to electrical circuit expansions and modifications after the initial installation is complete.




These and other objects will become apparent hereinafter.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a front elevation view of the wallbox.





FIG. 2

is a plan view of the wallbox.





FIG. 3

is a vertical section view taken along line


3





3


of

FIG. 1

shown in exploded form.





FIG. 4

is a horizontal section view taken along line


4





4


of

FIG. 1

shown in exploded form.





FIG. 5

is a horizontal section view taken along line


5





5


of FIG.


1


.





FIG. 6

is a vertical section view taken along line


6





6


of

FIG. 1

shown with the electrical box molded with the wiring module base as one piece.





FIG. 7

is a front elevation view of the receptacle module.





FIG. 8

is a side elevation view of the receptacle module.





FIG. 9

is a plan view of the receptacle module.





FIG. 10

is a horizontal section view taken along line


10





10


of FIG.


7


.





FIG. 11

is a horizontal section view taken along line


11





11


of FIG.


7


.





FIG. 12

is a horizontal section view taken along line


12





12


of FIG.


7


.





FIG. 13

is a horizontal section view taken along line


13





13


of FIG.


7


.





FIG. 14

is a front elevation view of the ganging module.





FIG. 15

is a side elevation view of the ganging module.





FIG. 16

is a plan view of the ganging module.





FIG. 17

is a horizontal section view taken along line


17





17


of FIG.


14


.





FIG. 18

is a horizontal section view taken along line


18





18


of FIG.


14


.





FIG. 19

is a horizontal section view taken along line


19





19


of FIG.


14


.





FIG. 20

is a front elevation view of the 2-way-switch module.





FIG. 21

is a side elevation view of the 2-way-switch module.





FIG. 22

is a plan view of the 2-way-switch module.





FIG. 23

is a horizontal section view taken along line


23





23


of FIG.


20


.





FIG. 24

is a horizontal section view taken along line


24





24


of FIG.


20


.





FIG. 25

is a horizontal section view taken along line


25





25


of FIG.


20


.





FIG. 26

is a vertical section view taken along line


26





26


of

FIG. 20

with the lever in the up position.





FIG. 27

is a vertical section view taken along line


27





27


of

FIG. 20

with the lever in the down position.





FIG. 28

is a front elevation view of the 3-way-switch module.





FIG. 29

is a side elevation view of the 3-way-switch module.





FIG. 30

is a plan view of the 3-way-switch module.





FIG. 31

is a horizontal section view taken along line


31





31


of FIG.


28


.





FIG. 32

is a horizontal section view taken along line


32





32


of FIG.


28


.





FIG. 33

is a horizontal section view taken along line


33





33


of FIG.


28


.





FIG. 34

is a vertical section view taken along line


34





34


of

FIG. 28

with the lever in the up position.





FIG. 35

is a vertical section view taken along line


35





35


of

FIG. 28

with the lever in the down position.





FIG. 36

is a vertical section view taken along line


36





36


of

FIG. 28

with the lever in the up position.





FIG. 37

is a vertical section view taken along line


37





37


of

FIG. 28

with the lever in the down position.





FIG. 38

is a front elevation view of the 4-way-switch module.





FIG. 39

is a side elevation view of the 4-way-switch module.





FIG. 40

is a plan view of the 4-way-switch module.





FIG. 41

is a horizontal section view taken along line


41





41


of FIG.


38


.





FIG. 42

is a horizontal section view taken along line


42





42


of FIG.


38


.





FIG. 43

is a horizontal section view taken along line


43





43


of FIG.


38


.





FIG. 44

is a vertical section view taken along line


44





44


of

FIG. 38

with the lever in the up position.





FIG. 45

is a vertical section view taken along line


45





45


of

FIG. 38

with the lever in the down position.





FIG. 46

is a vertical section view taken along line


46





46


of

FIG. 38

with the lever in the up position.





FIG. 47

is a vertical section view taken along line


47





47


of

FIG. 38

with the lever in the down position.





FIG. 48

is a front elevation view of the dimmer switch module.





FIG. 49

is a side elevation view of the dimmer switch module.





FIG. 50

is a plan view of the dimmer switch module.





FIG. 51

is a horizontal section view taken along line


51





51


of FIG.


48


.





FIG. 52

is a horizontal section view taken along line


52





52


of FIG.


48


.





FIG. 53

is a horizontal section view taken along line


53





53


of FIG.


48


.





FIG. 54

is a vertical section view taken along line


54





54


of FIG.


48


.





FIG. 55

is a front elevation view of the fan-control switch module.





FIG. 56

is a side elevation view of the fan-control switch module.





FIG. 57

is a plan view of the fan-control switch module.





FIG. 58

is a horizontal section view taken along line


58





58


of FIG.


55


.





FIG. 59

is a horizontal section view taken along line


59





59


of FIG.


55


.





FIG. 60

is a horizontal section view taken along line


60





60


of FIG.


55


.





FIG. 61

is a vertical section view taken along line


61





61


of FIG.


55


.





FIG. 62

is a front elevation view of the timer switch module.





FIG. 63

is a side elevation view of the timer switch module.





FIG. 64

is a plan view of the timer switch module.





FIG. 65

is a horizontal section view taken along line


65





65


of FIG.


62


.





FIG. 66

is a horizontal section view taken along line


66





66


of FIG.


62


.





FIG. 67

is a horizontal section view taken along line


67





67


of FIG.


62


.





FIG. 68

is a vertical section view taken along line


68





68


of FIG.


62


.





FIG. 69

is a front elevation view of the GFCI receptacle module.





FIG. 70

is a side elevation view of the GFCI receptacle module.





FIG. 71

is a plan view of the GFCI receptacle module.





FIG. 72

is a horizontal section view taken along line


72





72


of FIG.


69


.





FIG. 73

is a horizontal section view taken along line


73





73


of FIG.


69


.





FIG. 74

is a horizontal section view taken along line


74





74


of FIG.


69


.





FIG. 75

is a horizontal section view taken along line


75





75


of FIG.


69


.





FIG. 76

is a front elevation view of the 240 volt receptacle module.





FIG. 77

is a side elevation view of the 240 volt receptacle module.





FIG. 78

is a plan view of the 240 volt receptacle module.





FIG. 79

is a horizontal section view taken along line


79





79


of FIG.


76


.





FIG. 80

is a horizontal section view taken along line


80





80


of FIG.


76


.





FIG. 81

is a horizontal section view taken along line


81





81


of FIG.


76


.





FIG. 82

is a vertical section view taken along line


82





82


of FIG.


76


.





FIG. 83

is a front elevation view of the junction box.





FIG. 84

is a side elevation view of the junction box.





FIG. 85

is a plan view of the junction box shown in exploded form.





FIG. 86

is a horizontal section view taken along line


86





86


of FIG.


85


.





FIG. 87

is a horizontal section view taken along line


87





87


of FIG.


85


.





FIG. 88

is a horizontal section view taken along line


88





88


of FIG.


85


.





FIG. 89

is a horizontal section view taken along line


89





89


of FIG.


83


.





FIG. 90

is a vertical section view taken along line


90





90


of FIG.


83


.





FIG. 91

is a vertical section view taken along line


91





91


of

FIG. 83

shown with the electrical box molded with the wiring module base as one piece.





FIG. 92

is a front elevation view of the light box.





FIG. 93

is a right-side elevation view of the light box.





FIG. 94

is a left-side elevation view of the light box.





FIG. 95

is a plan view of the light box.





FIG. 96

is a bottom view of the light box.





FIG. 97

is a plan view of the light box shown in exploded form.





FIG. 98

is a right-side view of the light box shown in exploded form.





FIG. 99

is a vertical section view taken along line


99





99


of FIG.


98


.





FIG. 100

is a vertical section view taken along line


100





100


of FIG.


98


.





FIG. 101

is a vertical section view taken along line


101





101


of FIG.


98


.





FIG. 102

is a horizontal section view taken along line


102





102


of FIG.


92


.





FIG. 103

is a vertical section view taken along line


103





103


of FIG.


92


.





FIG. 104

is a vertical section view taken along line


104





104


of

FIG. 92

shown with the electrical box molded with the wiring module base as one piece.





FIG. 105

is a front elevation view of the 2-wire jumper.





FIG. 106

is a bottom view of the 2-wire jumper.





FIG. 107

is a front elevation view of the 4-wire jumper.





FIG. 108

is a bottom view of the 4-wire jumper.





FIG. 109

is a front elevation view of the wallbox jumper.





FIG. 110

is a side elevation view of the wallbox jumper.





FIG. 111

is a plan view of the wallbox jumper.





FIG. 112

is a bottom view of the wallbox jumper.





FIG. 113

is a front elevation view of the 3-conductor cable.





FIG. 114

is a cross-section view of the 3-conductor cable.





FIG. 115

is a front elevation view of the 4-conductor cable.





FIG. 116

is a cross-section view of the 4-conductor cable.





FIG. 117

is a front elevation view of the 5-conductor cable.





FIG. 118

is a cross-section view of the 5-conductor cable.





FIG. 119

is a front elevation view of the receptacle module and 3-conductors cables installed in the wallbox.





FIG. 120

is a plan view of FIG.


119


.





FIG. 121

is a vertical section view taken along line


121





121


of FIG.


119


.





FIG. 122

is a horizontal section view taken along line


122





122


of FIG.


119


.





FIG. 123

is a horizontal section view taken along line


123





123


of FIG.


119


.





FIG. 124

is a horizontal section view taken along line


124





124


of FIG.


119


.





FIG. 125

is a front elevation view of the ganging module and 3-conductor cables installed in the wallbox.





FIG. 126

is a plan view of FIG.


125


.





FIG. 127

is a vertical section view taken along line


127





127


of FIG.


125


.





FIG. 128

is a horizontal section view taken along line


128





128


of FIG.


125


.





FIG. 129

is a horizontal section view taken along line


129





129


of FIG.


125


.





FIG. 130

is a horizontal section view taken along line


130





130


of FIG.


125


.





FIG. 131

is a front elevation view of two wallboxes connected with the wallbox jumper.





FIG. 132

is a horizontal section view taken along line


132





132


of FIG.


131


.





FIG. 133

is a front elevation view of the 2-way-switch module and 3-conductor cable installed in the wallbox.





FIG. 134

is a plan view of FIG.


133


.





FIG. 135

is a vertical section view taken along line


135





135


of

FIG. 133

with the lever in the down position.





FIG. 136

is a vertical section view taken along line


136





136


of

FIG. 133

with the lever in the up position.





FIG. 137

is a horizontal section view taken along line


137





137


of FIG.


133


.





FIG. 138

is a horizontal section view taken along line


138





138


of FIG.


133


.





FIG. 139

is a horizontal section view taken along line


139





139


of FIG.


133


.





FIG. 140

is a front elevation view of the 3-way-switch module and 4-conductor cable installed in the wallbox.





FIG. 141

is a plan view of FIG.


140


.





FIG. 142

is a vertical section view taken along line


142





142


of

FIG. 140

with the lever in the down position.





FIG. 143

is a vertical section view taken along line


143





143


of

FIG. 140

with the lever in the up position.





FIG. 144

is a vertical section view taken along line


144





144


of

FIG. 140

with the lever in the down position.





FIG. 145

is a vertical section view taken along line


145





145


of

FIG. 140

with the lever in the up position.





FIG. 146

is a horizontal section view taken along line


146





146


of FIG.


140


.





FIG. 147

is a horizontal section view taken along line


147





147


of FIG.


140


.





FIG. 148

is a horizontal section view taken along line


148





148


of FIG.


140


.





FIG. 149

is a front elevation view of the 4-way-switch module and 5-conductor cable installed in the wallbox.





FIG. 150

is a plan view of FIG.


149


.





FIG. 151

is a vertical section view taken along line


151





151


of

FIG. 149

with the lever in the down position.





FIG. 152

is a vertical section view taken along line


152





152


of

FIG. 149

with the lever in the up position.





FIG. 153

is a vertical section view taken along line


153





153


of

FIG. 149

with the lever in the down position.





FIG. 154

is a vertical section view takeh along line


154





154


of

FIG. 149

with the lever in the up position.





FIG. 155

is a horizontal section view taken along line


155





155


of FIG.


149


.





FIG. 156

is a horizontal section view taken along line


156





156


of FIG.


149


.





FIG. 157

is a horizontal section view taken along line


157





157


of FIG.


149


.





FIG. 158

is a front elevation view of the dimmer switch module and 3-conductor cable installed in the wallbox.





FIG. 159

is a plan view of FIG.


158


.





FIG. 160

is a vertical section view taken along line


160





160


of FIG.


158


.





FIG. 161

is a horizontal section view taken along line


161





161


of FIG.


158


.





FIG. 162

is a horizontal section view taken along line


162





162


of FIG.


158


.





FIG. 163

is a horizontal section view taken along line


163





163


of FIG.


158


.





FIG. 164

is a front elevation view of the fan-control switch module and 3-conductor cable installed in the wallbox.





FIG. 165

is a plan view of FIG.


164


.





FIG. 166

is a vertical section view taken along line


166





166


of FIG.


164


.





FIG. 167

is a horizontal section view taken along line


167





167


of FIG.


164


.





FIG. 168

is a horizontal section view taken along line


168





168


of FIG.


164


.





FIG. 169

is a horizontal section view taken along line


169





169


of FIG.


164


.





FIG. 170

is a front elevation view of the timer switch module and 3-conductor cable installed in the wallbox.





FIG. 171

is a plan view of FIG.


170


.





FIG. 172

is a vertical section view taken along line


172





172


of FIG.


170


.





FIG. 173

is a horizontal section view taken along line


173





173


of FIG.


170


.





FIG. 174

is a horizontal section view taken along line


174





174


of FIG.


170


.





FIG. 175

is a horizontal section view taken along line


175





175


of FIG.


170


.





FIG. 176

is a front elevation view of the GFCI receptacle module and 3-conductor cables installed in the wallbox.





FIG. 177

is a plan view of FIG.


176


.





FIG. 178

is a vertical section view taken along line


178





178


of FIG.


176


.





FIG. 179

is a horizontal section view taken along line


179





179


of FIG.


176


.





FIG. 180

is a horizontal section view taken along line


180





180


of FIG.


176


.





FIG. 181

is a horizontal section view taken along line


181





181


of FIG.


176


.





FIG. 182

is a horizontal section view taken along line


182





182


of FIG.


176


.





FIG. 183

is a front elevation view of the 240 volt receptacle module and 4-conductor cable installed in the wallbox.





FIG. 184

is a plan view of FIG.


183


.





FIG. 185

is a vertical section view taken along line


185





185


of FIG.


183


.





FIG. 186

is a horizontal section view taken along line


186





186


of FIG.


183


.





FIG. 187

is a horizontal section view taken along line


187





187


of FIG.


183


.





FIG. 188

is a horizontal section view taken along line


188





188


of FIG.


183


.





FIG. 189

is a front elevation view of the junction box with the 3-conductor cables installed.





FIG. 190

is a plan view of FIG.


189


.





FIG. 191

is a front elevation view of

FIG. 189

, shown in line-schematic form.





FIG. 192

is a front elevation view of the light box wired for a 2-way lighting circuit.





FIG. 193

is a left-side view of FIG.


192


.





FIG. 194

is a right-side view of FIG.


192


.





FIG. 195

is a plan view of FIG.


192


.





FIG. 196

is a bottom view of FIG.


192


.





FIG. 197

is a front elevation view of

FIG. 192

, shown in line-schematic form.





FIG. 198

is a front elevation view of the light box wired for a 3-way lighting circuit.





FIG. 199

is a plan view of FIG.


198


.





FIG. 200

is a bottom view of FIG.


198


.





FIG. 201

is a front elevation view of

FIG. 198

, shown in line-schematic form.





FIG. 202

is a front elevation view of the light box wired for a 4-way lighting circuit with one 4-way-switch circuit.





FIG. 203

is a right-side view of FIG.


202


.





FIG. 204

is a front elevation view of

FIG. 202

, shown in line-schematic form.





FIG. 205

is a front elevation view of the light box wired for a 4-way lighting circuit with two 4-way-switch circuits.





FIG. 206

is a right-side view of FIG.


205


.





FIG. 207

is a front elevation view of

FIG. 205

, shown in line-schematic form.





FIG. 208

is a front elevation view of the light box wired for operation from another light box.





FIG. 209

is a plan view of FIG.


208


.





FIG. 210

is a front elevation view of

FIG. 208

, shown in line-schematic form.





FIG. 211

is an example electrical circuit.











BEST MODE FOR CARRYING OUT THE INVENTION




The present invention comprises a modular electrical system in which the modular components easily assemble in a manner so as to self-configure common lighting and general utility electrical circuits for residential and commercial buildings. The modular electrical components include the following: a wallbox


1


, a receptacle module


2


, a ganging module


3


, a 2-way-switch module


4


, a 3-way-switch module


5


, a 4-way-switch module


6


, a dimmer switch module


7


, a fan-control switch module


8


, a timer switch module


9


, a GFCI-receptacle module


10


, a 240-volt receptacle module


11


, a junction box


12


, a light box


13


, a 2-wire jumper


14


, a 4-wire jumper


15


, a wallbox jumper


16


, a 3-conductor cable


17


, a 4-conductor cable


18


, and a 5-conductor cable


19


. The individual components which comprise the present invention are illustrated in

FIGS. 1 through 118

.

FIGS. 119 through 211

illustrate the use and operation of these components.




Referring to

FIGS. 1 through 6

, there is provided a wallbox


1


. The two principal components of the wallbox


1


are the electrical box


21


and the wiring module


22


. The wiring module


22


is comprised of a base


23


; six wire adapters


25


,


26


,


27


,


28


,


29


,


30


; a cover


24


; two spring clips


31


; two rivets


32


; two cable clamps


33


; and four cable clamp screws


34


.




The wiring module base


23


is constructed of plastic, or otherwise a non-conductive material. A cable port


39


,


42


is provided at the top end


37


and the bottom end


38


of the wiring module base


23


. Each cable port


39


,


42


is rectangular shaped and contains two center-projections


45


and two end-projections


46


to create a specific interior profile. The two center-projections


45


divide the cable port


39


,


42


into a left half


40


,


43


and a right half


41


,


44


. The wiring module base


23


provides six cavities


35


which contain and separate the six wire adapters


25


,


26


,


27


,


28


,


29


,


30


. A wire entrance hole


47


is provided at each end


36


of each wire adapter cavity


35


. The wiring module base


23


also provides two rivet holes


48


and four threaded holes


49


to accommodate the rivets


32


and the cable clamp screws


34


, respectively.




A plurality of electrical conductors


77


are provided, including six wire adapters


25


,


26


,


27


,


28


,


29


and


30


, which are each of a one-piece formed construction and constructed of a copper alloy, or otherwise a conductive material. Each wire adapter


25


,


26


,


27


,


28


,


29


,


30


provides a wire pressure-socket


67


at each end and a blade pressure-socket


70


in the center. The wire pressure-sockets


67


are created by two opposing tabs


68


which are formed closely together. The tabs


68


flex as they exert pressure on a wire that is larger than the space between the tabs


68


, as the wire is inserted. The tabs


68


are each provided with an indentation


69


to provide maximum contact with the wire. The blade pressure-sockets


70


are created by a tab


71


which is formed opposing and closely together with the wire adapter sidewall


66


. A slot


72


is provided in the wire adapters


25


,


26


,


27


,


28


,


29


,


30


to permit a conductor blade to be inserted between the tab


71


and the wire adapter sidewall


66


. The tab


71


flexes as it exerts pressure on a conductor blade that is larger than the space between the tab


71


and the wire adapter sidewall


66


as the conductor blade is inserted.




The wiring module cover


24


is constructed of plastic, or otherwise a non-conductive material. The back side


51


of the wiring module cover


24


provides six cavities


50


which contain and separate the six wire adapters


25


,


26


,


27


,


28


,


29


,


30


. The wiring module cover


24


has six blade slots


53


,


54


,


55


,


56


,


57


,


58


located in alignment with the slots


72


in the six wire adapters


25


,


26


,


27


,


28


,


29


,


30


. The wiring module cover


24


also provides two rivet holes


52


to accommodate the rivets


32


.




The two spring clips


31


are constructed of spring steel to provide a flexible nature and are provided with one rivet hole


73


. The two cable clamps


33


may be constructed of aluminum or plastic and are provided with ridges


76


to increase the clamping effectiveness.




The electrical box


21


may be constructed of steel or plastic. A cable hole


65


is provided in the top end


61


and bottom end


62


of the electrical box


21


and located in alignment with the cable ports


39


,


42


of the wiring module base


23


. Two rivet holes


63


are provided in the back wall


59


of the electrical box


21


to accommodate the rivets


32


. Two mounting holes


64


are provided in each sidewall


60


of the electrical box


21


for mounting purposes. Plastic construction of the electrical box


21


permits the wiring module base


23


to be molded with the electrical box


21


as one piece, as shown in FIG.


6


.




Assembly of the wallbox


1


is easily seen in

FIGS. 3 and 4

. The wiring module base


23


is inserted into the electrical box


21


. The six wire adapters


25


,


26


,


27


,


28


,


29


,


30


are positioned into the wire adapter cavities


35


of the wiring module base


23


. The wiring module cover


24


is then placed on top of the wiring module base


23


. The rivets


32


are inserted through the rivet holes


73


of the spring clips


31


, through the rivet holes


52


of the wiring module cover


24


, through the rivet holes


48


of the wiring module base


23


, and through the rivet holes


63


of the electrical box


21


where the rivet head


74


is expanded as it draws the components tightly together and secures the wallbox


1


as one assembly. Two screws


34


are inserted through the mounting holes


75


of each cable clamp


33


and into the threaded holes


49


of the wiring module base


23


.




Referring to

FIGS. 7 through 13

, there is provided a receptacle module


2


. The primary components of the receptacle module


2


are the receptacle module base


81


, receptacle module cover


82


, positive plug adapter


83


, neutral plug adapter


84


, two ground plug adapters


85


, grounding plate


86


, grounding bar


87


, positive blade assembly


88


, neutral blade assembly


89


, and ground blade assembly


90


.




The receptacle module base


81


is constructed of plastic, or otherwise a non-conductive material. The receptacle module base


81


provides a positive plug adapter cavity


96


, a neutral plug adapter cavity


97


, and three blade conductor cavities


100


,


101


,


102


. The upper blade conductor cavity


100


is provided with two blade slots


103


, the middle blade conductor cavity


101


is provided with two blade slots


104


, and the lower blade conductor cavity


102


is provided with two blade slots


105


. Each of the three blade conductor cavities


100


,


101


,


102


are also provided with one rivet hole


106


. The front surface


94


of the receptacle module base


81


is recessed relative to the outer edges


95


to accommodate the grounding plate


86


and the receptacle module cover


82


. The front surface


94


contains two recessed cavities


99


to accommodate the grounding bar


87


and one ground plug cavity


98


to provide clearance under the ground plug adapter


85


.




The receptacle module cover


82


is also constructed of plastic, or otherwise a non-conductive material. The front side


108


of the receptacle module cover


82


provides a wallplate mounting surface


112


which is recessed relative to the two receptacle faces


111


. The receptacle faces


111


are shaped to industry standards to accommodate a standard electrical plug


136


and wallplate


134


. Each receptacle face


111


provides a positive plug slot


114


, a neutral plug slot


115


, and a ground plug slot


116


. The back side


109


of the receptacle module cover


82


provides a positive plug adapter cavity


117


, a neutral plug adapter cavity


118


, and two ground plug adapter cavities


119


. The outer edges


110


of the receptacle module cover


82


are recessed on the back side


109


to accommodate the receptacle module base


81


. The outer edges


110


are also provided with two spring-clip notches


121


. The receptacle module cover


82


provides a threaded hole


113


to accommodate the wallplate mounting screw


135


.




The positive plug adapter


83


, neutral plug adapter


84


, two ground plug adapters


85


, grounding bar


87


, positive blade assembly


88


, neutral blade assembly


89


, and ground blade assembly


90


are each of a one-piece formed construction as shown in

FIGS. 7 through 13

, and constructed of a copper alloy, or otherwise a conductive material. The positive blade assembly


88


provides two blade conductors


131


, the neutral blade assembly


89


provides two blade conductors


132


, and the ground blade assembly


90


provides two blade conductors


133


.




The grounding plate


86


is constructed of steel and shaped to accommodate the receptacle module base


81


. The grounding plate


86


provides two large openings


122


to avoid interference with the positive plug adapter


83


and the neutral plug adapter


84


, and two holes


123


provide clearance under the ground plug adapters


85


.




Assembly of the receptacle module


2


is performed as follows. The ground blade assembly


90


is fully inserted into the middle blade-conductor cavity


101


of the receptacle module base


81


until the blade conductors


133


protrude through the blade slots


104


. The grounding bar


87


is then inserted into the middle blade-conductor cavity


101


until it is fully seated against the ground blade assembly


90


. A short rivet


92


is then inserted through the rivet hole


125


of the grounding bar


87


, through the rivet hole


125


of the ground blade assembly


90


, and through the rivet hole


106


of the receptacle module base


81


where the rivet head


128


is expanded as it draws the components tightly together. The positive blade assembly


88


is fully inserted into the lower blade conductor cavity


102


of the receptacle module base


81


until the blade conductors


131


protrude through the blade slots


105


. The positive plug adapter


83


is then inserted into the positive plug adapter cavity


96


until it is fully seated against the positive blade. assembly


88


. A short rivet


92


is then inserted through the rivet hole


125


of the positive plug adapter


83


, through the rivet hole


125


of the positive blade assembly


88


, and through the rivet hole


106


of the receptacle module base


81


where the rivet head


128


is expanded as it draws the components tightly together. The neutral blade assembly


89


is fully inserted into the upper blade-conductor cavity


100


of the receptacle module base


81


until the blade conductors


132


protrude through the blade slots


103


. The neutral plug adapter


84


is then inserted into the neutral plug adapter cavity


97


until it is fully seated against the neutral blade assembly


89


. A short rivet


92


is then inserted through the rivet hole


125


of the neutral plug adapter


84


, through the rivet hole


125


of the neutral blade assembly


89


, and through the rivet hole


106


of the receptacle module base


81


where the rivet head


128


is expanded as it draws the components tightly together. Each of the two ground plug adapters


85


are attached to the grounding plate


86


with a small rivet


91


. The small rivet


91


is inserted through the rivet hole


127


of the ground plug adapter


85


and through the rivet hole


124


of the grounding plate


86


where the rivet head


130


is expanded as it draws the components tightly together. The grounding plate


86


is then inserted into the receptacle module base


81


until it is seated against the front surface


94


. The receptacle module cover


82


is then placed onto the receptacle module base


81


until the back side


109


is seated against the grounding plate


86


and the outer edges


110


of the receptacle module cover


82


are nestled in the outer edges


95


of the receptacle module base


81


, as the positive plug adapter


83


, neutral plug adapter


84


, and ground plug adapters


85


are nestled in the positive plug adapter cavity


117


, neutral plug adapter cavity


118


, and ground plug adapter cavities


119


of the receptacle module cover


82


, respectively. Each of the two long rivets


93


are inserted through the rivet holes


120


of the receptacle module cover


82


, through the rivet holes


126


in the grounding plate


86


, through the rivet holes


126


in the grounding bar


87


, and through the rivet holes


107


in the receptacle module base


81


where the rivet head


129


is expanded as it draws the components tightly together and secures the receptacle module


2


as one assembly.




Referring to

FIGS. 14 through 19

, there is provided a ganging module


3


. The primary components of the ganging module


3


are the ganging module base


141


, ganging module cover


142


, grounding plate


143


, grounding bar


144


, positive blade assembly


145


, neutral blade assembly


146


, and ground blade assembly


147


.




The ganging module base


141


is constructed of plastic, or otherwise a non-conductive material. The ganging module base


141


provides three blade-conductor cavities


153


,


154


,


155


. The upper blade-conductor cavity


153


is provided with two blade slots


156


, the middle blade-conductor cavity


154


is provided with two blade slots


157


, and the lower blade-conductor cavity


155


is provided with two blade slots


158


. Each of the three blade-conductor cavities


153


,


154


,


155


are also provided with one rivet hole


159


. The front surface


150


of the ganging module base


141


is recessed relative to the outer edges


151


to accommodate the grounding plate


143


and the ganging module cover


142


. The front surface


150


contains two recessed cavities


152


to accommodate the grounding bar


144


.




The ganging module cover


142


is also constructed of plastic, or otherwise a non-conductive material. The front side


161


of the ganging module cover


142


provides a wallplate mounting surface


164


. The outer edges


163


of the ganging module cover


142


are recessed on the back side


162


to accommodate the ganging module base


141


. The outer edges


163


are also provided with two spring-clip notches


167


. The ganging module cover


142


provides a threaded hole


165


to accommodate the wallplate mounting screw


176


.




The grounding bar


144


, positive blade assembly


145


, neutral blade assembly


146


, and ground blade assembly


147


are each of a one-piece formed construction as shown in

FIGS. 14 through 19

, and constructed of a copper alloy, or otherwise a conductive material. The positive blade assembly


145


provides two blade conductors


172


, the neutral blade assembly


146


provides two blade conductors


173


, and the ground blade assembly


147


provides two blade conductors


174


. The grounding plate


143


is constructed of steel and shaped to accommodate the ganging module base


141


.




Assembly of the ganging module


3


is performed as follows. The ground blade assembly


147


is fully inserted into the middle blade-conductor cavity


154


of the ganging module base


141


until the blade conductors


174


protrude through the blade slots


157


. The grounding bar


144


is then inserted into the middle blade-conductor cavity


154


until it is fully seated against the ground blade assembly


147


. A short rivet


148


is then inserted through the rivet hole


168


of the grounding bar


144


, through the rivet hole


168


of the ground blade assembly


147


, and through the rivet hole


159


of the ganging module base


141


where the rivet head


170


is expanded as it draws the components tightly together. The positive blade assembly


145


is fully inserted into the lower blade-conductor cavity


155


of the ganging module base


141


until the blade conductors


172


protrude through the blade slots


158


. A short rivet


148


is then inserted through the rivet hole


168


of the positive blade assembly


145


, and through the rivet hole


159


of the ganging module base


141


where the rivet head


170


is expanded as it draws the components tightly together. The neutral blade assembly


146


is fully inserted into the upper blade-conductor cavity


153


of the ganging module base


141


until the blade conductors


173


protrude through the blade slots


156


. A short rivet


148


is then inserted through the rivet hole


168


of the neutral blade assembly


146


, and through the rivet hole


159


of the ganging module base


141


where the rivet head


170


is expanded as it draws the components tightly together. The grounding plate


143


is then inserted into the ganging module base


141


until it is seated against the front surface


150


. The ganging module cover


142


is then placed onto the ganging module base


141


until the back side


162


is seated against the grounding plate


143


and the outer edges


163


of the ganging module cover


142


are nestled in the outer edges


151


of the ganging module base


141


. Each of the two long rivets


149


are inserted through the rivet holes


166


of the ganging module cover


142


, through the rivet holes


169


in the grounding plate


143


, through the rivet holes


169


in the grounding bar


144


, and through the rivet holes


160


in the ganging module base


141


where the rivet head


171


is expanded as it draws the components tightly together and secures the ganging module


3


as one assembly.




Referring to

FIGS. 20 through 27

, there is provided a 2-way-switch module


4


. The primary components of the 2-way-switch module


4


are the switch module base


181


, switch module cover


182


, grounding plate


183


, grounding bar


184


, switch-arm assembly


185


, switch-contact assembly


186


, ground blade conductor


187


, spring retainer


188


, compression spring


189


, and the lever


190


.




The switch module base


181


is constructed of plastic, or otherwise a non-conductive material. The switch module base


181


provides two switch-arm cavities


195


,


196


and two switch-contact cavities


197


,


198


. The switch module base


181


also provides three blade-conductor cavities


200


,


201


,


202


. The upper blade-conductor cavity


200


is provided with one blade slot


203


, the middle blade-conductor cavity


201


is provided with one blade slot


204


, and the lower blade-conductor cavity


202


is provided with one blade slot


205


. The middle blade-conductor cavity


201


is also provided with one rivet hole


206


. The front surface


193


of the switch module base


181


is recessed relative to the outer edges


194


to accommodate the switch module cover


182


. The front surface


193


contains two recessed cavities


199


to accommodate the grounding bar


184


.




The switch module cover


182


is also constructed of plastic, or otherwise a non-conductive material. The outer edges


210


of the switch module cover


182


are provided with two spring-clip notches


213


and the front side


208


is shaped to accommodate the grounding plate


183


. The outer edges


210


of the switch module cover


182


are recessed on the back side


209


to accommodate the switch module base


181


. The back side


209


of the switch module cover


182


provides a switch-arm cavity


211


, a switch-contact cavity


212


, and a lever cavity


214


. The lever cavity


214


provides two pivot rod sockets


215


and a lever handle slot


216


.




The grounding bar


184


, switch-arn assembly


185


, switch-contact assembly


186


, ground blade conductor


187


, and spring retainer


188


are each of a one-piece formed construction as shown in

FIGS. 20 through 27

, and constructed of a copper alloy, or otherwise a conductive material. The switch-arm assembly


185


provides a blade conductor


227


and a switch-arm


225


. The switch-arm


225


provides a contact tip


226


which is constructed of a silver alloy for longer wear life. The switch-contact assembly


186


provides a blade conductor


228


and a contact tip


226


.




The grounding plate


183


is constructed of steel and shaped to accommodate the switch module cover


182


. The grounding plate


183


provides a hole


218


to accommodate the lever bezel


217


on the switch module cover


182


. The grounding plate


183


also provides two threaded holes


219


located to conform to industry standards and accommodate a standard switch wallplate


234


.




The lever


190


is of a one-piece molded plastic.construction, or otherwise a non-conductive material. The lever


190


consists of a handle


220


which is attached to a pivot rod


221


. The ends


224


of the pivot rod


221


are slanted to assist assembly. The spring actuator


223


and the switch-arm actuator


222


are attached to the pivot rod


221


opposite from the handle


220


.




Assembly of the 2-way-switch module


4


is performed as follows. The ground blade conductor


187


is fully inserted into the middle blade-conductor cavity


201


of the switch module base


181


until it protrudes through the blade slot


204


. The grounding bar


184


is then inserted into the middle blade-conductor cavity


201


until it is fully seated against the ground blade conductor


187


. The spring retainer


188


is inserted into the middle blade-conductor cavity


201


until it is seated against the grounding bar


184


. A short rivet


191


is then inserted through the rivet hole


229


of the spring retainer


188


, through the rivet hole


229


of the grounding bar


184


, through the rivet hole


229


of the ground blade conductor


187


, and through the rivet hole


206


of the switch module base


181


where the rivet head


231


is expanded as it draws the components tightly together. The switch-arm assembly


185


is fully inserted into the left switch-arm cavity


195


and the lower blade-conductor cavity


202


of the switch module base


181


until the blade conductor


227


protrudes through the blade slot


205


. The switch-contact assembly


186


is fully inserted into the left switch-contact cavity


197


and the upper blade-conductor cavity


200


of the switch module base


181


until the blade conductor


228


protrudes through the blade slot


203


. The compression spring


189


is inserted into the spring retainer


188


. The lever


190


is inserted into the lever cavity


214


of the switch module cover


182


until the pivot-rod ends


224


snap into the pivot-rod sockets


215


. The switch module cover


182


is then placed onto the switch module base


181


until the back side


209


of the switch module cover


182


is seated against the front surface


193


of the switch module base


181


and the outer edges


210


of the switch module cover


182


are nestled in the outer edges


194


of the switch module base


181


with the spring actuator


223


of the lever


190


properly engaged with the compression spring


189


and the switch-arm assembly


185


and the switch-contact assembly


186


nestled in the switch-arm cavity


211


and the switch-contact cavity


212


of the switch module cover


182


, respectively. The grounding plate


183


is then placed over the switch module cover


182


. Each of the two long rivets


192


are inserted through the rivet holes


230


in the grounding plate


183


, through the rivet holes


230


in the grounding bar


184


, and through the rivet holes


207


in the switch module base


181


where the rivet head


232


is expanded as it draws the components tightly together and secures the 2-way-switch module


4


as one assembly.




Referring to

FIGS. 28 through 37

, there is provided a 3-way-switch module


5


. The primary components of the 3-way-switch module


5


are the switch module base


241


, switch module cover


242


, grounding plate


243


, grounding bar


244


, switch-arm assembly


245


, left switch-contact assembly


246


, right switch-contact assembly


247


, ground blade conductor


248


, spring retainer


249


, compression spring


250


, and the lever


251


.




The switch module base


241


is constructed of plastic, or otherwise a non-conductive material. The switch module base


241


provides two switch-arm cavities


256


,


257


and two switch-contact cavities


258


,


259


. The switch module base


241


also provides three blade-conductor cavities


261


,


262


,


263


. The upper blade-conductor cavity


261


is provided with two blade slots


264


,


265


, the middle blade-conductor cavity


262


is provided with one blade slot


266


, and the lower blade-conductor cavity


263


is provided with one blade slot


267


. The middle blade-conductor cavity


262


is also provided with one rivet hole


268


. The front surface


254


of the switch module base


241


is recessed relative to the outer edges


255


to accommodate the switch module cover


242


. The front surface


254


contains two recessed cavities


260


to accommodate the grounding bar


244


.




The switch module cover


242


is also constructed,of plastic, or otherwise a non-conductive material. The outer edges


272


of the switch module cover


242


are provided with two spring-clip notches


275


and the front side


270


is shaped to accommodate the grounding plate


243


. The outer edges


272


of the switch module cover


242


are recessed on the back side


271


to accommodate the switch module base


241


. The back side


271


of the switch module cover


242


provides a switch-arm cavity


273


, a switch-contact cavity


274


, and a lever cavity


276


. The lever cavity


276


provides two pivot rod sockets


277


and a lever handle slot


278


.




The grounding bar


244


, switch-arm assembly


245


, left switch-contact assembly


246


, right switch-contact assembly


247


, ground blade conductor


248


, and spring retainer


249


are each of a one-piece formed construction as shown in

FIGS. 28 through 37

, and constructed of a copper alloy, or otherwise a conductive material. The switch-arm assembly


245


is provided with a blade conductor


291


and two switch arms


288


,


289


. The two switch arms


288


,


289


are each provided with a contact tip


290


which is constructed of a silver alloy for longer wear life. The left switch-contact assembly


246


and the right switch-contact assembly


247


each provide a blade conductor


292


,


293


and a contact tip


290


.




The grounding plate


243


is constructed of steel and shaped to accommodate the switch module cover


242


. The grounding plate


243


provides a hole


280


to accommodate the lever bezel


279


on the switch module cover


242


. The grounding plate


243


also provides two threaded holes


281


located to conform to industry standards and accommodate a standard switch wallplate


234


.




The lever


251


is of a one-piece molded plastic construction, or otherwise a non-conductive material. The lever


251


consists of a handle


282


which is attached to a pivot rod


283


. The ends


287


of the pivot rod


283


are slanted to assist assembly. The spring actuator


286


and the two switch-arm actuators


284


,


285


are attached to the pivot rod


283


opposite from the handle


282


.




Assembly of the 3-way-switch module


5


is performed as follows. The ground blade conductor


248


is fully inserted into the middle blade-conductor cavity


262


of the switch module base


241


until it protrudes through the blade slot


266


. The grounding bar


244


is then inserted into the middle blade-conductor cavity


262


until it is fully seated against the ground blade conductor


248


. The spring retainer


249


is inserted into the middle blade conductor cavity


262


until it is seated against the grounding bar


244


. A short rivet


252


is then inserted through the rivet hole


294


of the spring retainer


249


, through the rivet hole


294


of the grounding bar


244


, through the rivet hole


294


of the ground blade conductor


248


, and through the rivet hole


268


of the switch module base


241


where the rivet head


296


is expanded as it draws the components tightly together. The switch-arm assembly


245


is fully inserted into the switch-arm cavities


256


,


257


and the lower blade-conductor cavity


263


of the switch module base


241


until the blade conductor


291


protrudes through the blade slot


267


. The left switch-contact assembly


246


is fully inserted into the left switch-contact cavity


258


and the upper blade-conductor cavity


261


of the switch module base


241


until the blade conductor


292


protrudes through the left blade slot


264


. The right switch-contact assembly


247


is fully inserted into the right switch-contact cavity


259


and the upper blade-conductor cavity


261


of the switch module base


241


until the blade conductor


293


protrudes through the right blade slot


265


. The compression spring


250


is inserted into the spring retainer


249


. The lever


251


is inserted into the lever cavity


276


of the switch module cover


242


until the pivot-rod ends


287


snap into the pivot-rod sockets


277


. The switch module cover


242


is then placed onto the switch module base


241


until the back side


271


of the switch module cover


242


is seated against the front surface


254


of the switch module base


241


and the outer edges


272


of the switch module cover


242


are nestled in the outer edges


255


of the switch module base


241


with the spring actuator


286


of the lever


251


properly engaged with the compression spring


250


and the switch-arm assembly


245


and the switch-contact assemblies


246


,


247


nestled in the switch-arm cavity


273


and the switch-contact cavity


274


of the switch module cover


242


, respectively. The grounding plate


243


is then placed over the switch module cover


242


. Each of the two long rivets


253


are inserted through the rivet holes


295


in the grounding plate


243


, through the rivet holes


295


in the grounding bar


244


, and through the rivet holes


269


in the switch module base


241


where the rivet head


297


is expanded as it draws the components tightly together and secures the 3-way-switch module


5


as one assembly.




Referring to

FIGS. 38 through 47

, there is provided a 4-way-switch module


6


. The primary components of the 4-way-switch module


6


are the switch module base


301


, switch module cover


302


, grounding plate


303


, grounding bar


304


, left switch-arm assembly


305


, right switch-arm assembly


306


, left switch-contact assembly


307


, right switch-contact assembly


308


, ground blade conductor


309


, spring retainer


310


, compression spring


311


, and the lever


312


.




The switch module base


301


is constructed of plastic, or otherwise a non-conductive material. The switch module base


301


provides two switch-arm cavities


317


,


318


and two switch-contact cavities


319


,


320


. The switch module base


301


also provides three blade-conductor cavities


322


,


323


,


324


. The upper blade-conductor cavity


322


is provided with two blade slots


325


,


326


, the middle blade-conductor cavity


323


is provided with one blade slot


327


, and the lower blade-conductor cavity


324


is provided with two blade slots


328


,


329


. The three blade-conductor cavities


322


,


323


,


324


are each provided with one rivet hole


330


. The front surface


315


of the switch module base


301


is recessed relative to the outer edges


316


to accommodate the switch module cover


302


. The front surface


315


contains two recessed cavities


321


to accommodate the grounding bar


304


.




The switch module cover


302


is also constructed of plastic, or otherwise a non-conductive material. The outer edges


334


of the switch module cover


302


are provided with two spring-clip notches


337


and the front side


332


is shaped to accommodate the grounding plate


303


. The outer edges


334


of the switch module cover


302


are recessed on the back side


333


to accommodate the switch module base


301


. The back side


333


of the switch module cover


302


provides a switch-arm cavity


335


, a switch-contact cavity


336


, and a lever cavity


338


. The lever cavity


338


provides two pivot rod sockets


339


and a lever handle slot


340


.




The grounding bar


304


, left switch-arm assembly


305


, right switch-arm assembly


306


, left switch-contact assembly


307


, right switch-contact assembly


308


, ground blade conductor


309


, and spring retainer


310


are each of a one-piece formed construction as shown in

FIGS. 38 through 47

, and constructed of a copper alloy, or otherwise a conductive material. The switch-arm assemblies


305


,


306


are each provided with a blade conductor


353


,


354


and a switch arm


350


,


351


. The two switch arms


350


,


351


are each provided with a contact tip


352


which is constructed of a silver alloy for longer wear life. The left switch-contact assembly


307


and the right switch-contact assembly


308


each provide a blade conductor


355


,


356


and a contact tip


352


.




The grounding plate


303


is constructed of steel and shaped to accommodate the switch module cover


302


. The grounding plate


303


provides a hole


342


to accommodate the lever bezel


341


on the switch module cover


302


. The grounding plate


303


also provides two threaded holes


343


located to conform to industry standards and accommodate a standard switch wallplate


234


.




The lever


312


is of a one-piece molded plastic construction, or otherwise a non-conductive material. The lever


312


consists of a handle


344


which is attached to a pivot rod


345


. The ends


349


of the pivot rod


345


are slanted to assist assembly. The spring actuator


348


and the two switch-arm actuators


346


,


347


are attached to the pivot rod


345


opposite from the handle


344


.




Assembly of the 4-way-switch module


6


is performed as follows. The ground blade conductor


309


is fully inserted into the middle blade-conductor cavity


323


of the switch module base


301


until it protrudes through the blade slot


327


. The grounding bar


304


is then inserted into the middle blade-conductor cavity


323


until it is fully seated against the ground blade conductor


309


. The spring retainer


310


is inserted into the middle blade-conductor cavity


323


until it is seated against the grounding bar


304


. A short rivet


313


is then inserted through the rivet hole


357


of the spring retainer


310


, through the rivet hole


357


of the grounding bar


304


, through the rivet hole


357


of the ground blade conductor


309


, and through the rivet hole


330


of the switch module base


301


where the rivet head


359


is expanded as it draws the components tightly together. The left switch-contact assembly


307


is fully inserted into the left switch-contact cavity


319


and the upper blade-conductor cavity


322


of the switch module base


301


until the blade conductor


355


protrudes through the left blade slot


325


. A short rivet


313


is then inserted through the rivet hole


357


of the left switch-contact assembly


307


, and through the rivet hole


330


of the switch module base


301


where the rivet head


359


is expanded as it draws the components tightly together. The right switch-arm assembly


306


is fully inserted into the right switch-arm cavity


318


and the lower blade-conductor cavity


324


of the switch module base


301


until the blade conductor


354


protrudes through the right blade slot


329


. A short rivet


313


is then inserted through the rivet hole


357


of the right switch-arm assembly


306


, and through the rivet hole


330


of the switch module base


301


where the rivet head


359


is expanded as it draws the components tightly together. The left switch-arn assembly


305


is fully inserted into the left switch-arm cavity


317


and the lower blade-conductor cavity


324


of the switch module base


301


until the blade conductor


353


protrudes through the left blade slot


328


. The right switch-contact assembly


308


is fully inserted into the right switch-contact cavity


320


and the upper blade-conductor cavity


322


of the switch module base


301


until the blade conductor


356


protrudes through the right blade slot


326


. The compression spring


311


is inserted into the spring retainer


310


. The lever


312


is inserted into the lever cavity


338


of the switch module cover


302


until the pivot-rod ends


349


snap into the pivot-rod sockets


339


. The switch module cover


302


is then placed onto the switch module base


301


until the back side


333


of the switch module cover


302


is seated against the front surface


315


of the switch module base


301


and the outer edges


334


of the switch module cover


302


are nestled in the outer edges


316


of the switch module base


301


with the spring actuator


348


of the lever


312


properly engaged with the compression spring


311


and the switch-arm assemblies


305


,


306


and the switch-contact assemblies


307


,


308


nestled in the switch-arm cavity


335


and the switch-contact cavity


336


of the switch module cover


302


, respectively. The grounding plate


303


is then placed over the switch module cover


302


. Each of the two long rivets


314


are inserted through the rivet holes


358


in the grounding plate


303


, through the rivet holes


358


in the grounding bar


304


, and through the rivet holes


331


in the switch module base


301


where the rivet head


360


is expanded as it draws the components tightly together and secures the 4-way-switch module


6


as one assembly.




Referring to

FIGS. 48 through 54

, there is provided a dimmer switch module


7


. The primary components of the dimmer switch module


7


are the switch module base


701


, switch module cover


702


, grounding plate


703


, grounding bar


704


, source-positive blade conductor


705


, return-positive blade conductor


706


, ground blade conductor


707


, dimmer device


708


, and the control knob


709


.




The switch module base


701


is constructed of plastic, or otherwise a non-conductive material. The switch module base


701


provides a dimmer device cavity


715


and three blade-conductor cavities


717


,


718


,


719


. The upper blade-conductor cavity


717


is provided with one blade slot


720


, the middle blade-conductor cavity


718


is provided with one blade slot


721


, and the lower blade-conductor cavity


719


is provided with one blade slot


722


. The middle blade-conductor cavity


718


is also provided with one rivet hole


723


. The front surface


713


of the switch module base


701


is recessed relative to the outer edges


714


to accommodate the switch module cover


702


. The front surface


713


contains two recessed cavities


716


to accommodate the grounding bar


704


.




The switch module cover


702


is also constructed of plastic, or otherwise a non-conductive material. The outer edges


727


of the switch module cover


702


are provided with two spring-clip notches


728


and the front side


725


is shaped to accommodate the grounding plate


703


. The outer edges


727


of the switch module cover


702


are recessed on the back side


726


to accommodate the switch module base


701


. The switch module cover


702


is provided with a shaft hole


729


to accommodate the control shaft


710


of the dimmer device


708


.




The grounding bar


704


, source-positive blade conductor


705


, return-positive blade conductor


706


, and ground blade conductor


707


are each of a one-piece formed construction as shown in

FIGS. 48 through 54

, and constructed of a copper alloy, or otherwise a conductive material.




The grounding plate


703


is constructed of steel and shaped to accommodate the switch module cover


702


. The grounding plate


703


provides a hole


731


to accommodate the knob bezel


730


on the switch module cover


702


. The grounding plate


703


also provides two threaded holes


732


located to conform to industry standards and accommodate a standard switch wallplate


738


.




The dimmer device


708


is old art and therefore is not shown in detail. The dimmer device


708


controls the electrical current and voltage from the source-positive blade conductor


705


to the return-positive blade conductor


706


. The dimmer device


708


is adapted with a control shaft


710


which rotates relative to the dimmer device


708


. When the control shaft


710


is rotated to the extreme counter-clockwise location, the dimmer device


708


is in the “off” position and no electrical current may travel from the source-positive blade conductor


705


to the return-positive blade conductor


706


. When the control shaft


710


is rotated in the clockwise direction and comes off the extreme counter-clockwise location, the dimmer device


708


is in the “on” position and electrical current may travel from the source-positive blade conductor


705


to the return-positive blade conductor


706


. As the control shaft


710


is further rotated in the clockwise direction, the dimmer device


708


varies the electrical voltage from the source-positive blade conductor


705


to the return-positive blade conductor


706


, thereby providing a means to adjust the light intensity of light fixtures. A control knob


709


press-fits onto the control shaft


710


. The control knob


709


is of a one-piece molded plastic construction, or otherwise a non-conductive material.




Assembly of the dimmer switch module


7


is performed as follows. The ground blade conductor


707


is fully inserted into the middle blade-conductor cavity


718


of the switch module base


701


until it protrudes through the blade slot


721


. The grounding bar


704


is then inserted into the middle blade-conductor cavity


718


until it is fully seated against the ground blade conductor


707


. A short rivet


711


is then inserted through the rivet hole


733


of the grounding bar


704


, through the rivet hole


733


of the ground blade conductor


707


, and through the rivet hole


723


of the switch module base


701


where the rivet head


735


is expanded as it draws the components tightly together The source-positive blade conductor


705


and the return-positive blade conductor


706


are attached to the dimmer device


708


with short rivets


711


. The dimmer device


708


is then inserted into the module base


701


as the source-positive blade conductor


705


is inserted into the lower blade-conductor cavity


719


of the switch module base


701


and the return-positive blade conductor


706


is inserted into the upper blade-conductor cavity


717


. The dimmer device


708


is fully seated into the dimmer device cavity


715


of the module base


701


as the source-positive blade conductor


705


protrudes through the lower blade slot


722


and the return-positive blade conductor


706


protrudes through the upper blade slot


720


. The switch module cover


702


is then placed onto the switch module base


701


until the back side


726


of the switch module cover


702


is seated against the front surface


713


of the switch module base


701


and the outer edges


727


of the switch module cover


702


are nestled in the outer edges


714


of the switch module base


701


with the control shaft


710


of the dimmer device


708


penetrating through the shaft hole


729


in the switch module cover


702


. The grounding plate


703


is then placed over the switch module cover


702


. Each of the two long rivets


712


are inserted through the rivet holes


734


in the grounding plate


703


, through the rivet holes


734


in the grounding bar


704


, and through the rivet holes


724


in the switch module base


701


where the rivet head


736


is expanded as it draws the components tightly together and secures the dimmer switch module


7


as one assembly. The control knob


709


is press-fitted onto the control shaft


710


of the dimmer device


708


.




Referring to

FIGS. 55 through 61

, there is provided a fan-control switch module


8


. The primary components of the fan-control switch module


8


are the switch module base


751


, switch module cover


752


, grounding plate


753


, grounding bar


754


, source-positive blade conductor


755


, return-positive blade conductor


756


, ground blade conductor


757


, fan-control device


758


, and the control knob


759


.




The switch module base


751


is constructed of plastic, or otherwise a non-conductive material. The switch module base


751


provides a fan-control device cavity


765


and three blade-conductor cavities


767


,


768


,


769


. The upper blade-conductor cavity


767


is provided with one blade slot


770


, the middle blade-conductor cavity


768


is provided with one blade slot


771


, and the lower blade-conductor cavity


769


is provided with one blade slot


772


. The middle blade-conductor cavity


768


is also provided with one rivet hole


773


. The front surface


763


of the switch module base


751


is recessed relative to the outer edges


764


to accommodate the switch module cover


752


. The front surface


763


contains two recessed cavities


766


to accommodate the grounding bar


754


.




The switch module cover


752


is also constructed of plastic, or otherwise a non-conductive material. The outer edges


777


of the switch module cover


752


are provided with two spring-clip notches


778


and the front side


775


is shaped to accommodate the grounding plate


753


. The outer edges


777


of the switch module cover


752


are recessed on the back side


776


to accommodate the switch module base


751


. The switch module cover


752


is provided with a shaft hole


779


to accommodate the control shaft


760


of the fan-control device


758


.




The grounding bar


754


, source-positive blade conductor


755


, return-positive blade conductor


756


, and ground blade conductor


757


are each of a one-piece formed construction as shown in

FIGS. 55 through 61

, and constructed of a copper alloy, or otherwise a conductive material.




The grounding plate


753


is constructed of steel and shaped to accommodate the switch module cover


752


. The grounding plate


753


provides a hole


781


to accommodate the knob bezel


780


on the switch module cover


752


. The grounding plate


753


also provides two threaded holes


782


located to conform to industry standards and accommodate a standard switch wallplate


738


.




The fan-control device


758


is old art and therefore is not shown in detail. The fan-control device


758


controls the electrical current and voltage from the source-positive blade conductor


755


to the return-positive blade conductor


756


. The fan-control device


758


is adapted with a control shaft


760


which rotates relative to the fan-control device


758


. When the control shaft


760


is rotated to the extreme counter-clockwise location, the fan-control device


758


is in the “off” position and no electrical current may travel from the source-positive blade conductor


755


to the return-positive blade conductor


756


. When the control shaft


760


is rotated in the clockwise direction and comes off the extreme counter-clockwise location, the fan-control device


758


is in the “on” position and electrical current may travel from the source-positive blade conductor


755


to the return-positive blade conductor


756


. As the control shaft


760


is further rotated in the clockwise direction, the fan-control device


758


varies the electrical voltage from the source-positive blade conductor


755


to the return-positive blade conductor


756


, thereby providing a means to adjust the speed of electric fans. A control knob


759


press-fits onto the control shaft


760


. The control knob


759


is of a one-piece molded plastic construction, or otherwise a non-conductive material.




Assembly of the fan-control switch module


8


is performed as follows. The ground blade conductor


757


is fully inserted into the middle blade-conductor cavity


768


of the switch module base


751


until it protrudes through the blade slot


771


. The grounding bar


754


is then inserted into the middle blade-conductor cavity


768


until it is fully seated against the ground blade conductor


757


. A short rivet


761


is then inserted through the rivet hole


783


of the grounding bar


754


, through the rivet hole


783


of the ground blade conductor


757


, and through the rivet hole


773


of the switch module base


751


where the rivet head


785


is expanded as it draws the components tightly together. The source-positive blade conductor


755


and the return-positive blade conductor


756


are attached to the fan-control device


758


with short rivets


761


. The fan-control device


758


is then inserted into the module base


751


as the source-positive blade conductor


755


is inserted into the lower blade-conductor cavity


769


of the switch module base


751


and the return-positive blade conductor


756


is inserted into the upper blade-conductor cavity


767


. The fan-control device


758


is fully seated into the fan-control device cavity


765


of the module base


751


as the source-positive blade conductor


755


protrudes through the lower blade slot


772


and the return-positive blade conductor


756


protrudes through the upper blade slot


770


. The switch module cover


752


is then placed onto the switch module base


751


until the back side


776


of the switch module cover


752


is seated against the front surface


763


of the switch module base


751


and the outer edges


777


of the switch module cover


752


are nestled in the outer edges


764


of the switch module base


751


with the control shaft


760


of the fan-control device


758


penetrating through the shaft hole


779


in the switch module cover


752


. The grounding plate


753


is then placed over the switch module cover


752


. Each of the two long rivets


762


are inserted through the rivet holes


784


in the grounding plate


753


, through the rivet holes


784


in the grounding bar


754


, and through the rivet holes


774


in the switch module base


751


where the rivet head


786


is expanded as it draws the components tightly together and secures the fan-control switch module


8


as one assembly. The control knob


759


is press-fitted onto the control shaft


760


of the fan-control device


758


.




Referring to

FIGS. 62 through 68

, there is provided a timer switch module


9


. The primary components of the timer switch module


9


are the switch module base


801


, switch module cover


802


, grounding plate


803


, grounding bar


804


, source-positive blade conductor


805


, return-positive blade conductor


806


, ground blade conductor


807


, timer device


808


, and the control knob


809


.




The switch module base


801


is constructed of plastic, or otherwise a non-conductive material. The switch module base


801


provides a timer device cavity


815


and three blade-conductor cavities


817


,


818


,


819


. The upper blade-conductor cavity


817


is provided with one blade slot


820


, the middle blade-conductor cavity


818


is provided with one blade slot


821


, and the lower blade-conductor cavity


819


is provided with one blade slot


822


. The middle blade-conductor cavity


818


is also provided with one rivet hole


823


. The front surface


813


of the switch module base


801


is recessed relative to the outer edges


814


to accommodate the switch module cover


802


. The front surface


813


contains two recessed cavities


816


to accommodate the grounding bar


804


.




The switch module cover


802


is also constructed of plastic, or otherwise a non-conductive material. The outer edges


827


of the switch module cover


802


are provided with two spring-clip notches


828


and the front side


825


is shaped to accommodate the grounding plate


803


. The outer edges


827


of the switch module cover


802


are recessed on the back side


826


to accommodate the switch module base


801


. The switch module cover


802


is provided with a shaft hole


829


to accommodate the control shaft


810


of the timer device


808


.




The grounding bar


804


, source-positive blade conductor


805


, return-positive blade conductor


806


, and ground blade conductor


807


are each of a one-piece formed construction as shown in

FIGS. 62 through 68

, and constructed of a copper alloy, or otherwise a conductive material.




The grounding plate


803


is constructed of steel and shaped to accommodate the switch module cover


802


. The grounding plate


803


provides a hole


831


to accommodate the knob bezel


830


on the switch module cover


802


. The grounding plate


803


also provides two threaded holes


832


located to conform to industry standards and accommodate a standard switch wallplate


738


.




The timer device


808


is old art and therefore is not shown in detail. The timer device


808


controls the electrical current from the source-positive blade conductor


805


to the return-positive blade conductor


806


. The timer device


808


is adapted with a control shaft


810


which rotates relative to the timer device


808


. When the controls haft


810


is rotated to the extreme counter-clockwise location, the timer device


808


is in the “off” position and no electrical current may travel from the source-positive blade conductor


805


to the return-positive blade conductor


806


. When the control shaft


810


is rotated in the clockwise direction and comes off the extreme counter-clockwise location, the timer device


808


is in the “on” position and electrical current may travel from the source-positive blade conductor


805


to the return-positive blade conductor


806


. The time duration that the timer device


808


will remain “on” is dependent on how far the control shaft


810


is rotated in the clockwise direction. As the control shaft


810


is further rotated in the clockwise direction, the time duration increases that the timer device


808


will allow the electrical current to travel from the source-positive blade conductor


805


to the return-positive blade conductor


806


, thereby providing a means to adjust the time for electrical appliances to turn off automatically. The control shaft


810


is rotated clockwise manually and returns to the extreme counter-clockwise location automatically by the timer device


808


as the time duration expires. A control knob


809


press-fits onto the control shaft


810


. The control knob


809


is of a one-piece molded plastic construction, or otherwise a non-conductive material.




Assembly of the timer switch module


9


is performed as follows. The ground blade conductor


807


is fully inserted into the middle blade-conductor cavity


818


of the switch module base


801


until it protrudes through the blade slot


821


. The grounding bar


804


is then inserted into the middle blade-conductor cavity


818


until it is fully seated against the ground blade conductor


807


. A short rivet


811


is then inserted through the rivet hole


833


of the grounding bar


804


, through the rivet hole


833


of the ground blade conductor


807


, and through the rivet hole


823


of the switch module base


801


where the rivet head


835


is expanded as it draws the components tightly together. The source-positive blade conductor


805


and the return-positive blade conductor


806


are attached to the timer device


808


with short rivets


811


. The timer device


808


is then inserted into the module base


801


as the source-positive blade conductor


805


is inserted into the lower blade-conductor cavity


819


of the switch module base


801


and the return-positive blade conductor


806


is inserted into the upper blade-conductor cavity


817


. The timer device


808


is fully seated into the timer device cavity


815


of the module base


801


as the source-positive blade conductor


805


protrudes through the lower blade slot


822


and the return-positive blade conductor


806


protrudes through the upper blade slot


820


. The switch module cover


802


is then placed onto the switch module base


801


until the back side


826


of the switch module cover


802


is seated against the front surface


813


of the switch module base


801


and the outer edges


827


of the switch module cover


802


are nestled in the outer edges


814


of the switch module base


801


with the control shaft


810


of the timer device


808


penetrating through the shaft hole


829


in the switch module cover


802


. The grounding plate


803


is then placed over the switch module cover


802


. Each of the two long rivets


812


are inserted through the rivet holes


834


in the grounding plate


803


, through the rivet holes


834


in the grounding bar


804


, and through the rivet holes


824


in the switch module base


801


where the rivet head


836


is expanded as it draws the components tightly together and secures the timer switch module


9


as one assembly. The control knob


809


is press-fitted onto the control shaft


810


of the timer device


808


.




Referring to

FIGS. 69 through 75

, there is provided a GFCI receptacle module


10


. The primary components of the GFCI receptacle module


10


are the receptacle module base


851


, receptacle module cover


852


, positive plug adapter


853


, neutral plug adapter


854


, two ground plug adapters


855


, grounding plate


856


, grounding bar


857


, source-positive blade conductor


858


, source-neutral blade conductor


859


, GFCI-positive blade conductor


860


, GFCI-neutral blade conductor


861


, the ground blade assembly


863


, GFCI device


864


, the Test pushbutton


865


, and the Reset pushbutton


867


.




The receptacle module base


851


is constructed of plastic, or otherwise a non-conductive material. The front surface


872


of the receptacle module base


851


is recessed relative to the outer edges


873


to accommodate the grounding plate


856


and the receptacle module cover


852


. The front surface


872


contains two recessed cavities


877


to accommodate the grounding bar


857


and one ground plug cavity


876


to provide clearance under the ground plug adapter


855


.




The receptacle module cover


852


is also constructed of plastic, or otherwise a non-conductive material. The front side


887


of the receptacle module cover


852


provides a wallplate mounting surface


891


which is recessed relative to the GFCI-receptacle face


890


. The GFCI-receptacle face


890


is shaped to industry standards to accommodate a standard electrical plug


918


and GFCI-wallplate


916


. The GFCI-receptacle face


890


provides positive plug slots


893


, neutral plug slots


894


, and ground plug slots


895


. The back side


888


of the receptacle module cover


852


provides a positive plug adapter cavity


896


, a neutral plug adapter cavity


897


, and two ground plug adapter cavities


898


. The outer edges


889


of the receptacle module cover


852


are recessed on the back side


888


to accommodate the receptacle module base


851


. The outer edges


889


are also provided with two spring-clip notches


903


. The receptacle module cover


852


provides two threaded holes


892


to accommodate the wallplate mounting screws


917


.




The positive plug adapter


853


, neutral plug adapter


854


, two ground plug adapters


855


, grounding bar


857


, blade conductors


858


,


859


,


860


,


861


, and ground blade assembly


863


are each of a one-piece formed construction as shown in

FIGS. 69 through 75

, and constructed of a copper alloy, or other vise a conductive material. The ground blade assembly


863


provides two ground blade conductors


862


.




The grounding plate


856


is constructed of steel and shaped to accommodate the receptacle module base


851


. The grounding plate


856


provides two large openings


904


to avoid interference with the positive plug adapter


853


and the neutral plug adapter


854


, and two holes


905


provide clearance under the ground plug adapters


855


.




The ground fault circuit interrupt (GFCI) device


864


is old art and therefore is not shown in detail. The GFCI device


864


is a safety device which monitors the electrical current through the positive conductors relative to the electrical current through the neutral conductors to detect a leakage current to ground or “ground fault condition”, indicating stray electrical current and possible electrocution of a person. Upon detection of a ground fault condition, the GFCI device


864


trips, thereby interrupting the electrical current. The GFCI device


864


is adapted with a “Test” pushbutton shaft


866


which permits the GFCI device


864


to be tested by simulating a ground fault condition, and a “Reset” pushbutton shaft


868


which resets the GFCI device


864


after it has been tripped. The “Test” pushbutton


865


and “Reset” pushbutton


867


are of a one-piece plastic construction and are adapted to press-fit onto the pushbutton shafts


866


,


868


.




Assembly of the GFCI-receptacle module


10


is performed as follows. The ground blade assembly


863


is fully inserted into the middle blade-conductor cavity


880


of the receptacle module base


851


until the blade conductors


862


protrude through the blade slots


883


. The grounding bar


857


is then inserted into the middle blade-conductor cavity


880


until it is fully seated against the ground blade assembly


863


and the grounding bar cavity


877


of the receptacle module base


851


. A short rivet


870


is then inserted through the rivet hole


908


of the grounding bar


857


, through the rivet hole


908


of the ground blade assembly


863


, and through the rivet hole


885


of the receptacle module base


851


where the rivet head


911


is expanded as it draws the components tightly together. The source-positive blade conductor


858


, source-neutral blade conductor


859


, the GFCI-positive blade conductor


860


, and the GFCI-neutral blade conductor


861


are secured to the GFCI device


864


with short rivets


870


. The GFCI device


864


is then inserted into the receptacle module base


851


such that the source-neutral blade conductor


859


and the GFCI-neutral blade conductor


861


are inserted into the upper blade conductor cavity


879


and the source-positive blade conductor


858


and the GFCI-positive blade conductor


860


are inserted into the lower blade conductor cavity


881


. The GFCI device


864


is fully seated into the GFCI device cavity


878


of the receptacle module base


851


as the source-neutral blade conductor


859


and the GFCI-neutral blade conductor


861


protrude through the upper blade slots


882


and the source-positive blade conductor


858


and the GFCI-positive blade. conductor


860


protrude through the lower blade slots


884


. The positive plug adapter


853


is then inserted into the positive plug adapter cavity


874


until it is fully seated against the GFCI device


864


. A short rivet


870


is then inserted through the rivet hole


908


of the positive plug adapter


853


and secures the positive plug adapter


853


to the GFCI device


864


. The neutral plug adapter


854


is then inserted into the neutral plug adapter cavity


875


until it is fully seated against the GFCI device


864


. A short rivet


870


is then inserted through the rivet hole


908


of the neutral plug adapter


854


and secures the neutral plug adapter


854


to the GFCI device


864


. Each of the two ground plug adapters


855


are attached to the grounding plate


856


with a small rivet


869


. The small rivet


869


is inserted through the rivet hole


910


of the ground plug adapter


855


and through the rivet hole


907


of the grounding plate


856


where the rivet head


913


is expanded as it draws the components tightly together. The grounding plate


856


is then inserted into the receptacle module base


851


until it is seated against the front surface


872


as the pushbutton shafts


866


,


868


of the GFCI device


864


protrude through the shaft clearance holes


906


of the grounding plate


856


. The receptacle module cover


852


is then placed onto the receptacle module base


851


until the back side


888


is seated against the grounding plate


856


and the outer edges


889


of the receptacle module cover


852


are nestled in the outer edges


873


of the receptacle module base


851


. The pushbutton shafts


866


,


868


of the GFCI device


864


protrude through the shaft clearance holes


901


of the receptacle module cover


852


and the positive plug adapter


853


, neutral plug adapter


854


, and ground plug adapters


855


are nestled in the positive plug adapter cavity


896


, neutral plug adapter cavity


897


, and ground plug adapter cavities


898


, respectively. Each of the two long rivets


871


are inserted through the rivet holes


902


of the receptacle module cover


852


, through the rivet holes


909


in the grounding plate


856


, through the rivet holes


909


in the grounding bar


857


, and through the rivet holes


886


in the receptacle module base


851


where the rivet head


912


is expanded as it draws the components tightly together and secures the GFCI receptacle module


10


as one assembly. The “Test” pushbutton


865


is inserted into the “Test” pushbutton cavity


899


and press-fitted onto the “Test” pushbutton shaft


866


. Likewise, the “Reset” pushbutton


867


is inserted into the “Reset” pushbutton cavity


900


and press-fitted onto the “Reset” pushbutton shaft


868


.




Referring to

FIGS. 76 through 82

there is provided a 240 volt receptacle module


11


. The primary components of the 240 volt receptacle module


11


are the module base


931


, module cover


932


, left positive plug adapter


933


, right positive plug adapter


934


, neutral plug adapter


935


, grounding plate


940


, grounding bar


941


, and the ground blade conductor


939


.




The module base


931


is constructed of plastic, or otherwise a non-conductive material. The module base


931


provides three blade conductor cavities


947


,


948


,


949


. The upper blade conductor cavity


947


is provided with two blade slots


950


,


951


; the middle blade conductor cavity


948


is provided with one blade slot


952


; and the lower blade conductor cavity


949


is provided with one blade slot


953


. The middle blade conductor cavity


948


is provided with one rivet hole


954


. The front surface


944


of the module base


931


is recessed relative to the outer edges


945


to accommodate the grounding plate


940


and the module cover


932


. The front surface


944


contains two recessed cavities


946


to accommodate the grounding bar


941


.




The module cover


932


is also constructed of plastic, or otherwise a non-conductive material. The front side


956


of the module cover


932


provides a wallplate mounting surface


960


which is recessed relative to the receptacle face


959


. The receptacle face


959


provides a left positive plug slot


962


, a right positive plug slot


963


, and a neutral plug slot


964


. The plug slots


962


,


963


,


964


are located to accommodate a standard 240 volt plug. Various standard


240


volt plugs are available and the arrangement of the plug slots


962


,


963


,


964


is selected for the purposes of this disclosure and it is not intended to imply that the present invention is restricted to this arrangement. The back side


957


of the module cover


932


provides two positive plug adapter cavities


965


and a neutral plug adapter cavity


966


. The outer edges


958


of the module cover


932


are recessed on the back side


957


to accommodate the receptacle module base


931


. The outer edges


958


are also provided with two spring-clip notches


968


. The module cover


932


provides two threaded holes


961


to accommodate the wallplate mounting screws


976


.




The positive plug adapters


933


,


934


, neutral plug adapter


935


, grounding bar


941


, and ground blade conductor


939


are each of a one-piece formed construction as shown in

FIGS. 76 through 82

, and constructed of a copper alloy, or otherwise a conductive material. The positive plug adapters


933


,


934


and neutral plug adapter


935


are each provided with a blade conductor


936


,


937


,


938


.




The grounding plate


940


is constructed of steel and shaped to accommodate the receptacle module base


931


. The grounding plate


940


provides one large opening


969


to avoid interference with the plug adapters


933


,


934


,


935


.




Assembly of the 240 volt receptacle module


11


is performed as follows. The ground blade conductor


939


is fully inserted into the middle blade-conductor cavity


948


of the module base


931


until it protrudes through the blade slot


952


. The grounding bar


941


is then inserted into the middle blade-conductor cavity


948


until it is fully seated against the ground blade conductor


939


. A short rivet


942


is then inserted through the rivet hole


970


of the grounding bar


941


, through the rivet hole


970


of the ground blade conductor


939


, and through the rivet hole


954


of the module base


931


where the rivet head


972


is expanded as it draws the components tightly together. The left positive plug adapter


933


is fully inserted into the upper blade-conductor cavity


947


of the module base


931


as the blade conductor


936


protrudes through the left blade slot


950


. Likewise, the right positive plug adapter


934


is filly inserted into the upper blade-conductor cavity


947


as the blade conductor


937


protrudes through the right blade slot


951


. The neutral plug adapter


935


is then inserted into the lower blade-conductor cavity


949


as the blade conductor


938


protrudes through the blade slot


953


. The grounding plate


940


is then inserted into the module base


931


until it is seated against the front surface


944


. The module cover


932


is then placed onto the module base


931


until the back side


957


is seated against the grounding plate


940


and the outer edges


958


of the module cover


932


are nestled in the outer edges


945


of the module base


931


, as the positive plug adapters


933


,


934


and the neutral plug adapter


935


are nestled in the positive plug adapter cavities


965


and the neutral plug adapter cavity


966


of the module cover


932


, respectively. Each of the two long rivets


943


are inserted through the rivet holes


967


of the module cover


932


, through the rivet holes


973


in the grounding plate


940


, through the rivet holes


973


in the grounding bar


941


, and through the rivet holes


955


in the module base


931


where the rivet head


973


is expanded as it draws the components tightly together and secures the 240 volt receptacle module


11


as one assembly.




Referring to

FIGS. 83 through 91

, there is provided a junction box


12


. The two principal components of the junction box


12


are the electrical box


361


and the wiring module


362


. The wiring module


362


is comprised of a base


363


, cover


364


, positive wire adapter


365


, neutral wire adapter


366


, ground wire adapter


367


, three terminal screws


371


, rivet


368


, four cable clamps


369


, and four cable clamp screws


370


.




The wiring module base


363


is constructed of plastic, or otherwise a non-conductive material. Two 3-conductor cable ports


383


are provided in the four sides


379


of the wiring module base


363


. Each 3-conductor cable port


383


is rectangular shaped and contains two end-projections


384


to create a specific interior profile. The wiring module base


363


provides one center cavity


372


to accommodate the positive wire adapter


365


and the neutral wire adapter


366


. Twenty four socket cavities


374


,


375


,


376


are located around the perimeter of the center cavity


372


. A wire entrance hole


378


is provided at the end


377


of each socket cavity


374


,


375


,


376


. The wiring module base


363


provides one rivet hole


380


, two mounting holes


382


, and four threaded holes


381


.




The wire adapters


365


,


366


,


367


are each of a one-piece formed construction and constructed of a copper. alloy, or otherwise a conductive material. The positive wire adapter


365


provides eight wire pressure-sockets


400


attached to the positive wire adapter base


401


and located in alignment with the positive socket cavities


374


in the wiring module base


363


. A terminal tab


406


is also attached to the positive wire adapter base


401


which provides a threaded hole


407


. The neutral wire adapter


366


provides eight wire pressure-sockets


402


attached to the neutral wire adapter base


403


and located in alignment with the neutral socket cavities


375


in the wiring module base


363


. A terminal tab


408


is also attached to the neutral wire adapter base


403


which provides a threaded hole


409


. The ground wire adapter


367


provides eight wire pressure-sockets


404


attached to the ground wire adapter base


405


and located in alignment with the ground socket cavities


376


in the wiring module base


363


. A terminal tab


410


is also attached to the ground wire adapter base


405


which provides a threaded hole


411


and a rivet hole


412


. The wire-pressure-sockets


400


,


402


,


403


are created by two opposing tabs


413


which are formed closely together and flexible such that the tabs


413


exert. pressure on a wire that is larger than the space between the tabs


413


, as the wire is inserted. The tabs


413


are each provided with an indentation


414


to provide maximum contact with the wire.




The wiring module cover


364


is constructed of plastic, or otherwise a non-conductive material. The back side


387


of the wiring module cover


364


provides twenty-four socket cavities


386


located around the perimeter of a center cavity


385


. The wiring module cover


364


also provides one rivet hole


388


, eight ground socket holes


389


, two terminal clearance holes


390


, and a screw clearance hole


391


. The four cable clamps


369


may be constructed of aluminum or plastic and are provided with ridges


417


to increase the clamping effectiveness. The cable clamps


369


are also provided with one mounting hole


416


.




The electrical box


361


may be constructed of steel or plastic. Two cable holes


397


are provided in each of the four sidewalls


393


of the electrical box


361


. The cable holes


397


are located in alignment with the 3-conductor cable ports


383


of the wiring module base


363


. A rivet hole


395


is provided in the back wall


392


of the electrical box


361


to accommodate the rivet


368


. Two mounting holes


396


are also provided in the back wall


392


for mounting purposes. Two fixture mounting tabs


398


are provided at the outer edges


394


of the electrical box


361


. Each of the two fixture mounting tabs


398


are provided with a threaded hole


399


which are located to industry standards to accommodate standard fixtures and cover plates. Plastic construction of the electrical box


361


permits the wiring module base


363


to be molded with the electrical box


361


as one piece, as shown in FIG.


91


.




Assembly of the junction box


12


is easily seen in FIG.


85


. The wiring module base


363


is inserted into the electrical box


361


. The neutral wire adapter


366


is fully inserted into the center cavity


372


of the wiring module base


363


such that the neural wire pressure-sockets


402


are inserted into the neutral socket cavities


375


and the neutral wire adapter base


4403


is at the bottom


373


of the center cavity


372


. The positive wire adapter


365


is fully inserted into the center cavity


372


of the wiring module base


363


such that the positive wire pressure-sockets


400


are inserted into the positive socket cavities


374


and the positive wire adapter base


401


is at the top of the wiring module base


363


. The wiring module cover


364


is then placed on top of the wiring module base


363


. The ground wire adapter


367


is inserted into the wiring module cover


364


such that the ground wire pressure-sockets


404


penetrate through the ground socket holes


389


and into the ground socket cavities


376


of the wiring module base


363


. The rivet


368


is inserted through the rivet hole


412


of the ground wire adapter


367


, through the rivet hole


388


of the wiring module cover


364


, through the rivet hole


380


of the wiring module base


363


, and through the rivet hole


395


of the electrical box


361


where the rivet head


415


is expanded as it draws the components tightly together and secures the junction box


12


as one assembly. A terminal screw


371


is inserted into each of the threaded holes


407


,


409


,


411


of the wire adapters


365


,


366


,


367


. One of the four screws


370


is inserted through the mounting hole


416


of each cable clamp


369


and into the threaded holes


381


of the wiring module base


363


.




Referring to

FIGS. 92 through 104

, there is provided a light box


13


. The two principal components of the light box


13


are the electrical box


421


and the wiring module


422


. The wiring module


422


is comprised of a base


423


, cover


424


, ten wire adapters


425


,


426


,


427


,


428


,


429


,


430


,


431


,


432


,


433


,


434


, four terminal screws


438


, rivet


435


, four cable clamps


436


, and four cable clamp screws


437


.




The wiring module base


423


is constructed of plastic, or otherwise a non-conductive material. The top side


459


and bottom side


460


of the wiring module base


423


are each provided with one 3-conductor cable port


468


,


469


and one 4-conductor cable port


470


,


471


. The right side


462


of the wiring module base


423


is provided with two 5-conductor cable ports


472


,


473


. The left side


461


of the wiring module base


423


is provided with two 3-conductor cable ports


466


,


467


. Each 3-conductor cable port


466


,


467


,


468


,


469


is rectangular shaped with end-projections


474


to create a specific interior profile. Each 4-conductor cable port


470


,


471


and 5-conductor cable port


472


,


473


is rectangular shaped with center-projections


475


to create a specific interior profile. The wiring module base


423


provides one center cavity


439


to accommodate the wire adapters


425


,


426


,


428


-


434


. Thirty socket cavities


441


-


456


are located around the perimeter of the center cavity


439


. A wire entrance hole


458


is provided at the end


457


of each socket cavity


441


-


456


. The wiring module base


423


provides one rivet hole


463


, two mounting holes


465


, and four threaded holes


464


.




A plurality of electrical conductors


500


are provided, including ten wire adapters


425


-


434


, which are each of a one-piece formed construction and constructed of a copper alloy, or otherwise a conductive material. The positive wire adapter


425


provides three wire pressure-sockets


501


attached to the positive wire adapter base


502


and located in alignment with the positive socket cavities


441


in the wiring module base


423


. A terminal tab


521


is also attached to the positive wire adapter base


502


which provides a threaded hole


522


. The neutral wire adapter


426


provides four wire pressure-sockets


503


attached to the neutral wire adapter base


504


and located in alignment with the neutral socket cavities


442


in the wiring module base


423


. A terminal tab


523


is also attached to the neutral wire adapter base


504


which provides a threaded hole


524


. The ground wire adapter


427


provides eight wire pressure-sockets


505


attached to the ground wire adapter base


506


and located in alignment with the ground socket cavities


443


in the wiring module base


423


. A terminal tab


525


is also attached to the ground wire adapter base


506


which provides a threaded hole


526


and a rivet hole


529


. The light wire adapter


428


provides three wire pressure-sockets


507


attached to the light wire adapter base


508


and located in alignment with the light socket cavities


444


in the wiring module base


423


. A terminal tab


527


is also attached to the light wire adapter base


508


which provides a threaded hole


528


. Switch wire adapter-AD


429


provides two wire pressure-sockets


509


,


512


located such that wire pressure-socket A


509


and wire pressure-socket-D


512


are in alignment with the socket cavity-A


445


and socket cavity-D


448


in the wiring module base


423


, respectively. Switch wire adapter-BC


430


provides two wire pressure-sockets


510


,


511


located such that wire pressure-socket-B


510


and wire pressure-socket-C


511


are in alignment with socket cavity-B


446


and socket cavity-C


447


in the wiring module base


423


, respectively. Switch wire adapter-EH


431


provides two wire pressure-sockets


513


,


516


located such that wire pressure-socket-E


513


and wire pressure-socket-H


516


are in alignment with socket cavity-E


449


and socket cavity-H


452


in the wiring module base


423


, respectively. Switch wire adapter-FG


432


provides two wire pressure-sockets


514


,


515


located such that wire pressure-socket-F


514


and wire pressure-socket-G


515


are in alignment with socket cavity-F


450


and socket cavity-G


451


in the wiring module base


423


, respectively. Switch wire adapter-JM


433


provides two wire pressure-sockets


517


,


520


located such that wire pressure-socket-J


517


and wire pressure-socket-M


520


are in alignment with socket cavity-J


453


and socket cavity-M


456


in the wiring module base


423


, respectively. Switch wire adapter-KL


434


provides two wire pressure-sockets


518


,


519


located such that wire pressure-socket-K


518


and wire pressure-socket-L


519


are in alignment with socket cavity-K


454


and socket cavity-L


455


in the wiring module base


423


, respectively. The wire pressure-sockets


501


,


503


,


505


,


507


,


509


-


520


, are created by two opposing tabs


530


which are formed closely together and flexible such that the tabs


530


exert pressure on a wire that is larger than the space between the tabs


530


, as the wire is inserted. The tabs


530


are each provided with an indentation


531


to provide maximum contact with the wire.




The wiring module cover


424


is constructed of plastic, or otherwise a non-conductive material. The back side


478


of the wiring module cover


424


provides thirty socket cavities


477


located around the perimeter of a center cavity


476


. The wiring module cover


424


also provides one rivet hole


479


, eight ground socket holes


480


, three terminal tab clearance holes


481


, and a screw clearance hole


482


. The four cable clamps


436


may be constructed of aluminum or plastic and are provided with ridges


534


to increase the clamping effectiveness. The cable clamps


436


are also provided with one mounting hole


533


.




The electrical box


421


may be constructed of steel or plastic. The top side


484


and bottom side


485


of the electrical box


421


are each provided with one 3-conductor cable hole


491


and one 4-conductor cable hole


492


. The right side


487


of the electrical box


421


is provided with two 5-conductor cable holes


493


. The left side


486


of the electrical box


421


is provided with two 3-conductor cable holes


491


. The cable holes


491


,


492


,


493


are located in alignment with the cable ports


466


-


473


of the wiring module base


423


. A rivet hole


489


is provided in the back wall


483


of the electrical box


421


to accommodate the rivet


435


. Two mounting holes


490


are also provided in the back wall


483


for mounting purposes. Two fixture mounting tabs


494


are provided at the outer edge


488


of the electrical box


421


. Each of the two fixture mounting tabs


494


are provided with a threaded hole


495


which are located to industry standards to accommodate standard fixtures and cover plates. Plastic construction of the electrical box


421


permits the wiring module base


423


to be molded with the electrical box


421


as one piece, as shown in FIG.


104


.




Assembly of the light box


13


is easily seen in

FIGS. 97 and 98

. The wiring module base


423


is inserted into the electrical box


421


. The neutral wire adapter


426


is fully inserted into the center cavity


439


of the wiring module base


423


such that the neutral wire pressure-sockets


503


are inserted into the neutral socket cavities


442


and the neutral wire adapter base


504


is at the bottom


440


of the center cavity


439


. The light wire adapter


428


is fully inserted into the center cavity


439


of the wiring module base


423


such that the light wire pressure-sockets


507


are inserted into the light socket cavities


444


and the light wire adapter base


508


is at the bottom


440


of the center cavity


439


. The switch wire adapters


429


-


434


are fully inserted into the center cavity


439


of the wiring module base


423


such that the wire pressure-sockets


509


-


520


, are inserted into their respective socket cavities


445


-


456


. The positive wire adapter


425


is fully inserted into the center cavity


439


of the wiring module base


423


such that the positive wire pressure-sockets


501


are inserted into the positive socket cavities


441


and the positive wire adapter base


502


is at the front of the wiring module base


423


. The wiring module cover


424


is then placed onto the wiring module base


423


. The ground wire adapter


427


is inserted into the wiring module cover


424


such that the ground wire pressure-sockets


505


penetrate through the ground socket holes


480


and into the ground socket cavities


443


of the wiring module base


423


. The rivet


435


is inserted through the rivet hole


529


of the ground wire adapter


427


, through the rivet hole


479


of the wiring module cover


424


, through the rivet hole


463


of the wiring module base


423


, and through the rivet hole


489


of the electrical box


421


where the rivet head


532


is expanded as it draws the components tightly together and secures the light box


13


as one assembly. A terminal screw


438


is inserted into each of the threaded holes


522


,


524


,


526


,


528


of the wire adapters


425


,


426


,


427


,


428


. One of the four screws


437


is inserted through the screw hole


533


of each cable clamp


436


and into the threaded holes


464


of the wiring module base


423


.




Referring to

FIGS. 105 and 106

, there is provided a 2-wire jumper


14


. The handle


541


is constructed of plastic, or otherwise a non-conductive material. Jumper-NP


544


is constructed of copper wire and formed as shown in

FIG. 105

to provide exterior wire-N


542


and exterior wire-P


543


. The jumper-NP


544


is molded into the handle


541


. The handle


541


is provided with two center-projection grooves


545


to create a specific exterior profile. The specific exterior profile and the location of the exterior wires


542


,


543


provides a slip-fit with the 4-conductor cable ports


470


,


471


in the wiring module base


423


of the light box


13


, as seen in FIG.


196


.




Referring to

FIGS. 107 and 108

, there is provided a 4-wire jumper


15


. The handle


551


is constructed of plastic, or otherwise a non-conductive material. Jumper-RU


556


and jumper-ST


557


are constructed of copper wire. Jumper-RU


556


is formed as shown in

FIG. 107

to provide exterior wire-R


552


and exterior wire-U


555


. Jumper-ST


557


is formed as shown in

FIG. 107

to provide exterior wire-S


553


and exterior wire-T


554


. Jumper-RU


556


and jumper-ST


557


are molded into the handle


551


. The handle


551


is provided with two center-projection grooves


558


to create a specific exterior profile. The specific exterior profile and the location of the exterior wires


552


,


553


,


554


,


555


provides a slip-fit with the 5-conductor cable ports


472


,


473


in the wiring module base


423


of the light box


13


, as seen in FIG.


194


.




Referring to

FIGS. 109 through 112

, there is provided a wallbox jumper


16


. The handle


561


is constructed of plastic, or otherwise a non-conductive material. Jumper-GK


568


, jumper-HL


569


, and jumper-JM


570


are constructed of copper wire. Jumper-GK


568


is formed as shown in

FIGS. 109 and 110

to provide exterior wire-G


562


and exterior wire-K


565


. Jumper-HL


569


is formed as shown in

FIGS. 109 and 110

to provide exterior wire-H


563


and exterior wire-L


566


. Jumper-JM


570


is formed as shown in

FIGS. 109 and 110

to provide exterior wire-J


564


and exterior wire-M


567


. Jumper-GK


568


, jumper-HL


569


, and jumper-JM


570


are molded into the handle


561


. The handle top


571


provides jumper-GK


568


bent toward the handle front-side


573


and junper-JM


570


bent toward the handle back-side


572


to avoid jumper-HL


569


. The handle


561


is provided with two, extensions


574


,


575


. Each handle extension


574


,


575


is provided with two end-projection chamfers


576


to create a specific exterior profile. The specific exterior profile of the left handle extension


574


and the location of the exterior wires


562


,


563


,


564


provide for a slip-fit into the right half


41


of the top cable port


39


in the wiring module base


23


of the wallbox


1


, as seen in FIG.


132


. The specific exterior profile of the right handle extension


575


and the location of the exterior wires


565


,


566


,


567


provide for a slip-fit into the left half


40


of the top cable port


39


in the wiring module base


23


of the wallbox


1


, as seen in FIG.


132


.




Referring to

FIGS. 113 and 114

, there is provided a 3-conductor cable


17


. The cable sheath


581


is constructed of polyurethane, or otherwise a durable elastomer. The 3-conductor cable


17


contains two insulated wire conductors


582


,


583


and one ground wire conductor


584


. The insulated wire conductors


582


,


583


are each provided with an individual wire insulation sheath


585


for additional protection. The cable sheath


581


is extruded with two end-projection chamfers


586


to provide a specific exterior profile. The wire conductors


582


,


583


,


584


are located in the cable sheath


581


relative to the specific exterior profile such that the 3-conductor cable


17


provides a slip-fit with the 3-conductor cable ports


466


-


469


in the wiring module base.


423


of the light box


13


, as seen in

FIGS. 193 and 195

; also, with the cable ports


383


in the wiring module base


363


of the junction box


12


, as seen in

FIG. 190

; and with the cable ports


39


,


42


in the wiring module base


23


of the wallbox


1


, as seen in FIG.


120


.




Referring to

FIGS. 115 and 116

, there is provided a 4-conductor cable


18


. The cable sheath


591


is constructed of polyurethane, or otherwise a durable elastomer. The 4-conductor cable


18


contains three insulated wire conductors


592


,


593


,


595


and one ground wire conductor


594


. The insulated wire conductors


592


,


593


,


595


are provided with an individual wire insulation sheath


596


for additional protection. The cable sheath


591


is extruded with two center-projection grooves


597


to provide a specific exterior profile. The wire conductors


592


-


595


are located in the cable sheath


591


relative to the specific exterior profile such that the 4-conductor cable


18


provides a slip-fit with the 4-conductor cable ports


470


,


471


in the wiring module base


423


of the light box


13


, as seen in

FIGS. 199 and 200

; also, with the cable ports


39


,


42


in the wiring module base


23


of the wallbox


1


, as seen in FIG.


141


.




Referring to

FIGS. 117 and 118

, there is provided a 5-conductor cable


19


. The cable sheath


601


is constructed of polyurethane, or otherwise a durable elastomer. The 5-conductor cable


19


contains four insulated wire conductors


602


,


603


,


605


,


606


and one ground wire conductor


604


. The insulated wire conductors


602


,


603


,


605


,


606


are provided with an individual wire insulation sheath


607


for additional protection. The cable sheath


601


is extruded with two center-projection grooves


608


to provide a specific exterior profile. The wire conductors


602


-


606


are located in the cable sheath


601


relative to the specific exterior profile such that the 5-conductor cable


19


provides a slip-fit with the 5-conductor cable ports


472


,


473


in the wiring module base


423


of the light box


13


, as seen in

FIG. 206

; also, with the cable ports


39


,


42


in the wiring module base


23


of the wallbox


1


, as seen in FIG.


150


.




In operation, the present invention is illustrated in

FIGS. 119 and 211

.




Referring to

FIGS. 119 through 124

, there is provided a receptacle circuit


80


which illustrates the use and operation of the receptacle module


2


. The receptacle circuit


80


is comprised of a wallbox


1


, a receptacle module


2


, and a 3-conductor cable


17


. The 3-conductor cable


17


provides electrical power to the wallbox


1


and is shown inserted into the left half


40


of the top cable port


39


. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of the top cable port


39


permits connection in one orientation only to the left half


40


or right half


41


, as seen in FIG.


120


. The 3-conductor cable


17


may also be connected to the left half


43


or right half


44


of the bottom cable port


42


in the same manner. Wire conductor-A


582


of the 3-conductor cable


17


serves as the positive conductor, wire conductor-B


583


serves as the neutral conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into the left half


40


,


43


of either the top cable port


39


or the bottom cable port


42


, the three wire conductors


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


; with wire conductor-A


582


connected to wire adapter-A


25


, wire conductor-B


583


connected to wire adapter-B


26


, and wire conductor-C


584


connected to wire adapter-C


27


. When the 3-conductor cable


17


is inserted into the right half


41


,


44


of either the top cable port


39


or the bottom cable port


42


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


28


,


29


,


30


; with wire conductor-A


582


connected to wire adapter-D


28


, wire conductor-B


583


connected to wire adapter-E


29


, and wire conductor-C


584


connected to wire adapter-F


30


. The cable sheath


581


is stripped from the end of the 3-conductor cable


17


before being fully inserted into the cable port


39


and secured by means of the cable clamp


33


and cable clamp screws


34


.




The receptacle module


2


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


86


of the receptacle module


2


. As the receptacle module


2


is inserted into the wallbox


1


, the positive blade conductors


131


protrude through blade slot-A


53


and blade slot-D


56


of the wiring module cover


24


and into the blade-pressure sockets


70


of wire adapter-A


25


and wire adapter-D


28


, respectively. The positive blade conductors


131


thereby connect wire adapter-A


25


to wire adapter-D


28


and to the positive plug adapter


83


, as seen in FIG.


124


.




Likewise, as the receptacle module


2


is inserted into the wallbox


1


, the neutral blade conductors


132


protrude through blade slot-B


54


and blade slot-E


57


of the wiring module cover


24


and into the blade-pressure sockets


70


of wire adapter-B


26


and wire adapter-E


29


, respectively. The neutral blade conductors


132


thereby connect wire adapter-B


26


to wire adapter-E


29


and to the neutral plug adapter


84


, as seen in FIG.


122


.




Also, as the receptacle module


2


is inserted into the wallbox


1


, the ground blade conductors


133


protrude through blade slot-C


55


and blade slot-F


58


of the wiring module cover


24


and into the blade-pressure sockets


70


of wire adapter-C


27


and wire adapter-F


30


, respectively. The ground blade conductors


133


thereby connect wire adapter-C


27


to wire adapter-F


30


and to the grounding bar


87


, as seen in FIG.


123


. The grounding bar


87


is connected to the grounding plate


86


to which are attached the ground plug adapters


85


. The grounding plate


86


is in contact with the spring clips


31


which are connected to the electrical box


21


by means of the rivets


32


, thereby grounding the electrical box


21


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1


,


2


,


17


, in itself, self-configures the receptacle circuit


80


and self-distributes a dedicated earth ground to the components. The electrical power is supplied to the wallbox


1


by means of a 3-conductor cable


17


connected to the left half


40


of the top cable port


39


. Continuity is provided between the positive plug adapter


83


of the receptacle module


2


and wire conductor-A


582


of the 3-conductor cable


17


. Continuity is also provided between the neutral plug adapter


84


and wire conductor-B


583


, and between the ground plug adapters


85


and wire conductor-C


584


of the 3-conductor cable


17


. When a standard electrical plug


136


is inserted into the receptacle face


111


of the receptacle module


2


, the positive blade


137


of the electrical plug


136


is inserted into the positive plug adapter


83


, thereby providing the electrical plug


136


with a positive conductor. Likewise, the neutral blade


138


of the electrical plug


136


is inserted into the neutral plug adapter


84


, thereby providing the electrical plug


136


with a neutral conductor. Also, the ground blade


139


of the electrical plug


136


is inserted into the ground plug adapter


85


, thereby providing the electrical plug


136


with a grounded conductor. It can also be seen that continuity is provided between wire conductor-C


584


of the 3-conductor cable


17


and the grounding plate


86


of the receptacle module


2


as well as the electrical box


21


, thereby grounding the receptacle module


2


and the electrical box


21


.




A 3-conductor cable


17


may be connected to the left half


43


and the right half


44


of the bottom cable port


42


, and to the right half


41


of the top cable port


39


to provide electrical power for other circuits; with wire conductor-A


582


of the 3-conductor cables


17


serving as the positive conductor, wire conductor-B


583


serving as the neutral conductor, and wire conductor-C


584


serving as the ground conductor. A standard wallplate


134


is mounted to the receptacle module


2


with one mounting screw


135


.




Referring to

FIGS. 125 through 130

, there is provided a ganging module circuit


140


which illustrates the use and operation of the ganging module


3


. The ganging module


3


is used with a wallbox


1


to create additional electrical circuits from one electrical circuit. The ganging module circuit


140


is comprised of a wallbox


1


, a ganging module


3


, and a 3-conductor cable


17


. The 3-conductor cable


17


provides electrical power to the wallbox


1


and is shown inserted into the left half


40


of the top cable port


39


. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of the top cable port


39


permits connection in one orientation only to the left half


40


or right half


41


, as seen in FIG.


126


. The 3-conductor cable


17


may also be connected to the left half


43


or right half


44


of the bottom cable port


42


in the same manner. Wire conductor-A


582


of the 3-conductor cable


17


serves as the positive conductor, wire conductor-B


583


serves as the neutral conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into the left half


40


,


43


of either the top cable port


39


or the bottom cable port


42


, the three wire conductors


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


; with wire conductor-A


582


connected to wire adapter-A


25


, wire conductor-B


583


connected to wire adapter-B


26


, and wire conductor-C


584


connected to wire adapter-C


27


. When the 3-conductor cable


17


is inserted into the right half


41


,


44


of either the top cable port


39


or the bottom cable port


42


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


28


,


29


,


30


; with wire conductor-A


582


connected to wire adapter-D


28


, wire conductor-B


583


connected to wire adapter-E


29


, and wire conductor-C


584


connected to wire adapter-F


30


. The cable sheath


581


is stripped from the end of the 3-conductor cable


17


before being fully inserted into the cable port


39


and secured by means of the cable clamp


33


and cable clamp screws


34


.




The ganging module


3


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


143


of the ganging module


3


. As the ganging module


3


is inserted into the wallbox


1


, the positive blade conductors


172


protrude through blade slot-A


53


and blade slot-D


56


of the wiring module cover


24


and into the blade-pressure sockets


70


of wire adapter-A


25


and wire adapter-D


28


, respectively. The positive blade conductors


172


thereby connect wire adapter-A


25


to wire adapter-D


28


, as seen in FIG.


130


.




Likewise, as the ganging module


3


is inserted into the wallbox


1


, the neutral blade conductors


173


protrude through blade slot-B


54


and blade slot-E


57


of the wiring module cover


24


and into the blade-pressure sockets


70


of wire adapter-B


26


and wire adapter-E


29


, respectively. The neutral blade conductors


173


thereby connect wire adapter-B


26


to wire adapter-E


29


, as seen in FIG.


128


.




Also, as the ganging module


3


is inserted into the wallbox


1


, the ground blade conductors


174


protrude through blade slot-C


55


and blade slot-F


58


of the wiring module cover


24


and into the blade-pressure sockets


70


of wire adapter-C


27


and wire adapter-F


30


, respectively. The ground blade conductors


174


thereby connect wire adapter-C


27


to wire adapter-F


30


and to the grounding bar


144


, as seen in FIG.


129


. The grounding bar


144


is connected to the grounding plate


143


which is in contact with the spring clips


31


. The spring clips


31


are connected to the electrical box


21


by means of the rivets


32


, thereby grounding the electrical box


21


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1


,


3


,


17


, in itself, self-configures the ganging module circuit


140


and self-distributes a dedicated earth ground to the components. The electrical power is supplied to the wallbox


1


by means of a 3-conductor cable


17


connected to the left half


40


of the top cable port


39


. Continuity is provided between wire conductor-C


584


of the 3-conductor cable


17


and the grounding plate


143


of the ganging module


3


as well as the electrical box


21


, thereby grounding the ganging module


3


and the electrical box


21


. A 3-conductor cable


17


may be connected to the left half


43


and the right half


44


of the bottom cable port


42


, and to the right half


41


of the top cable port


39


to provide electrical power for other circuits, with wire conductor-A


582


of the 3-conductor cables


17


serving as the positive conductor, wire conductor-B


583


serving as the neutral conductor, and wire conductor-C


584


serving as the ground conductor. A wallplate


175


is mounted to the ganging module


3


with one mounting screw


176


.




Referring to

FIGS. 131 and 132

, the use and operation of the wallbox jumper


16


is illustrated. The wallbox jumper


16


is used to electrically connect two adjacent wallboxes


1


and may only be used with wallboxes


1


which contain a receptacle module


2


or a ganging module


3


.




The 3-conductor cable


17


provides electrical power to the left wallbox


1


and is shown inserted into the left half


40


of the top cable port


39


. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of the top cable port


39


permits connection in one orientation only, as seen in FIG.


132


. Wire conductor-A


582


of the 3-conductor cable


17


serves as the positive conductor, wire conductor-B


583


serves as the neutral conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into the left half


40


of the top cable port


39


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


; with wire conductor-A


582


connected to wire adapter-A


25


, wire conductor-B


583


connected to wire adapter-B


26


, and wire conductor-C


584


connected to wire adapter-C


27


.




The left handle extension


574


of the wallbox jumper


16


is shown inserted into the right half


41


of the top cable port


39


of the left wallbox


1


and the right handle extension


575


is inserted into the left half


40


of the-top cable port


39


of the right wallbox


1


. The specific exterior profile of the handle extensions


574


,


575


and the specific interior profile of the top cable ports


39


permits connection in one orientation only, as seen in FIG.


132


. Jumper-GK


568


of the wallbox jumper


16


serves as the positive conductor, jumper-HL


569


serves as the neutral conductor, and jumper-JM


570


serves as the ground conductor. As the left handle extension


574


is inserted into the right half


41


of the top cable port


39


of the left wallbox


1


, the three wires


562


,


563


,


564


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


28


,


29


,


30


; with wire-G


562


connected to wire adapter-D


28


, wire-H


563


connected to wire adapter-E


29


, and wire-J


564


connected to wire adapter-F


30


. As the right handle extension


575


is inserted into the left half


40


of the top cable port


39


of the right wallbox


1


, the three wires


565


,


566


,


567


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


; with wire-K


565


connected to wire adapter-A


25


, wire-L


566


connected to wire adapter-B


26


, and wire-M


567


connected to wire adapter-C


27


.




Functionally, it can be seen from previous discussion that when a receptacle module


2


or a ganging module


3


is inserted into the wallbox


1


, continuity is provided between wire adapter-A


25


and wire adapter-D


28


, between wire adapter-B


26


and wire adapter-E


29


, and between wire adapter-C


27


and wire adapter-F


30


, of each wallbox


1


. Therefore, the wallbox jumper


16


provides continuity between wire adapter-A


25


of the right wallbox


1


and wire conductor-A


582


of the 3-conductor cable


17


connected to the left half


40


of the top cable port


39


of the left wallbox


1


, thereby providing the right wallbox


1


with a positive conductor. Likewise, the wallbox jumper


16


provides continuity between wire adapter-B


26


of the right wallbox


1


and wire conductor-B


583


of the 3-conductor cable


17


, thereby providing the right wallbox


1


with a neutral conductor. Also, the wallbox jumper


16


provides continuity between wire adapter-C


27


of the right wallbox


1


and wire conductor-C


584


of the 3-conductor cable


17


, thereby providing the right wallbox


1


with a grounded conductor.




A 3-conductor cable


17


may be connected to the left half


43


and the right half


44


of the bottom cable port


42


of both wallboxes


1


, and to the right half


41


of the top cable port


39


of the right wallbox


1


to provide electrical power for other circuits; with wire conductor-A


582


of the 3-conductor cables


17


serving as the positive conductor, wire conductor-B


583


serving as the neutral conductor, and wire conductor-C


584


serving as the ground conductor. The cable sheath


581


is stripped from the end of the 3-conductor cables


17


before being fully inserted into the cable port


39


,


42


and secured by means of the cable clamp


33


and the cable clamp screws


34


. The wallbox jumper


16


is also secured by means of the cable clamp


33


and the cable clamp screws


34


.




Referring to

FIGS. 133 through 139

, there is provided a 2-way-switch circuit


180


which illustrates the use and operation of the 2-way-switch module


4


. The 2-way-switch circuit


180


is comprised of a wallbox


1


, a 2-way-switch module


4


, and a 3-conductor cable


17


. The 3-conductor cable


17


provides the connection from the light box


13


to the wallbox


1


and is shown inserted into the left half


40


of the top cable port


39


of the wallbox


1


. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of the top cable port


39


permits connection in one orientation only, as seen in FIG.


134


. The 3-conductor cable


17


may also be connected to the bottom cable port


42


in the same manner. Wire conductor-A


582


of the 3-conductor cable


17


serves as the source-positive conductor, wire conductor-B


583


serves as the return-positive conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into the left half


40


,


43


of either the top cable port


39


or the bottom cable port


42


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


; with wire conductor-A


582


connected to wire adapter-A


25


, wire conductor-B


583


connected to wire adapter-B


26


, and wire conductor-C


584


connected to wire adapter-C


27


. The cable sheath


581


is stripped from the end of the 3-conductor cable


17


before being fully inserted into the cable port


39


,


42


and secured by means of the cable clamp


33


and the cable clamp screws


34


.




The 2-way-switch module


4


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


183


of the 2-way-switch module


4


. As the 2-way-switch module


4


is inserted into the wallbox


1


, the switch-arm blade conductor


227


of the switch-arm assembly


185


protrudes through blade slot-A


53


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-A


25


, as seen in FIG.


139


.




Likewise, as the 2-way-switch module


4


is inserted into the wallbox


1


, the switch-contact blade conductor


228


of the switch-contact assembly


186


protrudes through blade slot-B


54


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-B


26


, as seen in FIG.


137


.




Also, as the 2-way-switch module


4


is inserted into the wallbox


1


, the ground blade conductor


187


protrudes through blade slot-C


55


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-C


27


, as seen in FIG.


138


. The ground blade conductor


187


is connected to the grounding bar


184


which is connected to the grounding plate


183


. The grounding plate


183


is in contact with the spring clips


31


which are connected to the electrical box


21


by means of the rivets


31


, thereby grounding the electrical box


21


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1


,


4


,


17


, in itself, self-configures the 2-way-switch circuit


180


and self-distributes a dedicated earth ground to the components. It can be seen from

FIG. 136

that when the switch lever


190


is in the up position, the switch-arm actuator


222


allows the switch arm


225


of the switch-arm assembly


185


to make contact with the contact tip


226


of the switch-contact assembly


186


, thereby providing continuity from wire conductor-A


582


to wire conductor-B


583


of the 3-conductor cable


17


. The continuity between wire conductor-A


582


and wire conductor-B


583


is interrupted when the switch lever


190


is in the down position as the switch-arm actuator


222


forces the switch arm


225


away from the contact tip


226


of the switch-contact assembly


186


, as seen in FIG.


135


. It can also be seen that continuity is provided between wire conductor-C


584


of the 3-conductor cable


17


and the grounding plate


183


of the 2-way-switch module


4


as well as the electrical box


21


, thereby grounding the 2-way-switch module


4


and the electrical box


21


. The compression spring


189


provides quick action to reduce arcing and increase switch life. A standard wallplate


234


is mounted to the 2-way-switch module


4


with two mounting screws


235


.




Referring to

FIGS. 140 through 148

, there is provided a 3-way-switch circuit


240


which illustrates the use and operation of the 3-way-switch module


5


. The 3-way-switch circuit


240


is comprised of a wallbox


1


, a 3-way-switch module


5


, and a 4-conductor cable


18


. The 4-conductor cable


18


provides the connection from the light box


13


to the wallbox


1


and is shown inserted into the top cable port


39


of the wallbox


1


. The specific exterior profile of the 4-conductor cable


18


and the specific interior profile of the top cable port


39


permits connection in one orientation only, as seen in FIG.


141


. The 4-conductor cable


18


may also be connected to the bottom cable port


42


in the same manner. Wire conductor-A


592


, wire conductor-B


593


, and wire conductor-D


595


of the 4-conductor cable


18


serve as the source-positive and return-positive conductors, and wire conductor-C


594


serves as the ground conductor. As the 4-conductor cable


18


is inserted into either the top cable port


39


or the bottom cable port


42


, the four wires


592


,


593


,


594


,


595


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


,


28


; with wire conductor-A


592


connected to wire adapter-A


25


, wire conductor-B


593


connected to wire adapter-B


26


, wire conductor-C


594


connected to wire adapter-C


27


, and wire conductor-D


595


connected to wire adapter-D


28


. The cable sheath


591


is stripped from the end of the 4-conductor cable


18


before being fully inserted into the cable port


39


,


42


and secured by means of the cable clamp


33


and the cable clamp screws


34


.




The 3-way-switch module


5


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


243


of the 3-way-switch module


5


. As the 3-way-switch module


5


is inserted into the wallbox


1


, the blade conductor


291


of the switch-arm assembly


245


protrudes through blade slot-A


53


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-A


25


, as seen in FIG.


148


.




Likewise, as the 3-way-switch module


5


is inserted into the wallbox


1


, the blade conductor


292


of the left switch-contact assembly


246


protrudes through blade slot-B


54


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-B


26


, as seen in FIG.


146


. The blade conductor


293


of the right switch-contact assembly


247


protrudes through blade slot-D


56


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-D


28


.




Also, as the 3-way-switch module


5


is inserted into the wallbox


1


, the ground blade conductor


248


protrudes through blade slot-C


55


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-C


27


, as seen in FIG.


147


. The ground blade conductor


248


is connected to the grounding bar


244


which is connected to the grounding plate


243


. The grounding plate


243


is in contact with the spring clips


31


which are connected to the electrical box


21


by means of the rivets


32


, thereby grounding the electrical box


21


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1


,


5


,


18


, in itself, self-configures the 3-way-switch circuit


240


and self-distributes a dedicated earth ground to the components. It can be seen from

FIGS. 143 and 145

that when the switch lever


251


is in the up position, the left switch-arm actuator


284


allows the left switch arm


288


of the switch-arm assembly


245


to make contact with the contact tip


290


of the left switch-contact assembly


246


as the right switch-arm actuator


285


forces the right switch arm


289


away from the contact tip


290


of the right switch-contact assembly


247


, thereby providing continuity from wire conductor-A


592


to wire conductor-B


593


and interrupting continuity between wire conductor-A


592


and wire conductor-D


595


of the 4-conductor cable


18


. When the switch lever


251


is in the down position, the right switch-arm actuator


285


allows the right switch arm


289


of the switch-arm assembly


245


to make contact with the contact tip


290


of the right switch-contact assembly


247


as the left switch-arm actuator


284


forces the left switch arm


288


away from the contact tip


290


of the left switch-contact assembly


246


, thereby providing continuity from wire conductor-A


592


to wire conductor-D


595


and interrupting continuity between wire conductor-A


592


and wire conductor-B


593


of the 4-conductor cable


18


, as seen in

FIGS. 142 and 144

. It can also be seen that continuity is provided between wire conductor-C


594


of the 4-conductor cable


18


and the grounding plate


243


of the 3-way-switch module


5


as well as the electrical box


21


, thereby grounding the 3-way-switch module


5


and the electrical box


21


. The compression spring


250


provides quick action to reduce arcing and increase switch life. A standard wallplate


234


is mounted to the 3-way-switch module


5


with two mounting screws


235


.




Referring to

FIGS. 149 through 157

, there is provided a 4-way-switch circuit


300


which illustrates the use and operation of the 4-way-switch module


6


. The 4-way-switch circuit


300


. is comprised of a wallbox


1


, a 4-way-switch module


6


, and a 5-conductor cable


19


. The 5-conductor cable


19


provides the connection from the light box


13


to the wallbox


1


and is shown inserted into the top cable port


39


of the wallbox


1


. The specific exterior profile of the 5-conductor cable


19


and the specific interior profile of the top cable port


39


permits connection in one orientation only, as seen in FIG.


150


. The 5-conductor cable


19


may also be connected to the bottom cable port


42


in the same manner. Wire conductor-A


602


and wire conductor-B


603


of the 5-conductor cable


19


serve as the source-positive conductors, wire conductor-D


605


and wire conductor-E


606


serve as the return-positive conductors, and wire conductor-C


604


serves as the ground conductor. As the 5-conductor cable


19


is inserted into either the top cable port


39


or the bottom cable port


42


; the five wires


602


,


603


,


604


,


605


,


606


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


,


28


,


29


; with wire conductor-A


602


connected to wire adapter-A


25


, wire conductor-B


603


connected to wire adapter-B


26


, wire conductor-C


604


connected to wire adapter-C


27


, wire conductor-D


605


connected to wire adapter-D


28


, and wire conductor-E


606


connected to wire adapter-E


29


. The cable sheath


601


is stripped from the end of the 5-conductor cable


19


before being fully inserted into the cable port


39


,


42


and secured by means of the cable clamp


33


and the cable clamp screws


34


.




The 4-way-switch module


6


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


303


of the 4-way-switch module


6


. As the 4-way-switch module


6


is inserted into the wallbox


1


, the blade conductor


353


of the left switch-arm assembly


305


protrudes through blade slot-A


53


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-A


25


, as seen in FIG.


157


. The blade conductor


354


of the right switch-arm assembly


306


protrudes through blade slot-B


54


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-B


26


.




Likewise, as the 4-way-switch module


6


is inserted into the wallbox


1


, the blade conductor


355


of the left switch-contact assembly


307


protrudes through blade slot-D


56


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-D


28


, as seen in FIG.


155


. The blade conductor


356


of the right switch-contact assembly


308


protrudes through blade slot-E


57


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-E


29


.




Also, as the 4-way-switch module


6


is inserted into the wallbox


1


, the ground blade conductor


309


protrudes through blade slot-C


55


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-C


27


, as seen in FIG.


156


. The ground blade conductor


309


is connected to the grounding bar


304


which is connected to the grounding plate


303


. The grounding plate


303


is in contact with the spring clips


31


which are connected to the electrical box


21


by means of the rivets


32


, thereby grounding the electrical box


21


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1




6


,


19


, in itself, self-configures the 4-way-switch circuit


300


and self-distributes a dedicated earth ground to the components. It can be seen from

FIGS. 152 and 154

that when the switch lever


312


is in the up position, the left switch-arm actuator


346


allows the switch arm


350


of the left switch-arm assembly


305


to make contact with the contact tip


352


of the right switch-contact assembly


308


as the right switch-arm actuator


347


forces the switch arm


351


of the right switch-arm assembly


306


to make contact with the contact tip


352


of the left switch-contact assembly


307


, thereby providing continuity from wire conductor-A


602


to wire conductor-E


606


and from wire conductor-B


603


to wire conductor-D


605


of the 5-conductor cable


19


. When the switch lever


312


is in the down position, the left switch-arm actuator


346


forces the switch arm


350


of the left switch-arm assembly


305


to make contact with the contact tip


352


of the left switch-contact assembly


307


as the right switch-arm actuator


347


allows the switch arm


351


of the right switch-arm assembly


306


to make contact with the contact tip


352


of the right switch-contact assembly


308


, thereby providing continuity from wire conductor-A


602


to wire conductor-D


605


and from wire conductor-B


603


to wire conductor-E


606


, as seen in

FIGS. 151 and 153

. It can also be seen that continuity is provided between wire conductor-C


604


of the 5-conductor cable


19


and the grounding plate


303


of the 4-way-switch module


6


as well as the electrical box


21


, thereby grounding the 4-way-switch module


6


and the electrical box


21


. The compression spring


311


provides quick action to reduce arcing and increase switch life. A standard wallplate


234


is mounted to the 4-way-switch module


6


with two mounting screws


235


.




Referring to

FIGS. 158 through 163

, there is provided a dimmer switch circuit


700


which illustrates the use and operation of the dimmer switch module


7


. The dimmer switch circuit


700


is comprised of a wallbox


1


, a dimmer switch module


7


, and a 3-conductor cable


17


. The 3-conductor cable


17


provides the electrical connection to the wallbox


1


and is shown inserted into the left half


40


of the top cable port


39


of the wallbox


1


. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of the top cable port


39


permits connection in one orientation only, as seen in FIG.


159


. The 3-conductor cable


17


may also be connected to the bottom cable port


42


in the same manner. Wire conductor-A


582


of the 3-conductor cable


17


serves as the source-positive conductor, wire conductor-B


583


serves as the return-positive conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into the left half


40


,


43


of either the top cable port


39


or the bottom cable port


42


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


; with wire conductor-A


582


connected to wire adapter-A


25


, wire conductor-B


583


connected to wire adapter-B


26


, and wire conductor-C


584


connected to wire adapter-C


27


. The cable sheath


581


is stripped from the end of the 3-conductor cable


17


before being fully inserted into the cable port


39


,


42


and secured by means of the cable clamp


33


and the cable clamp screws


34


.




The dimmer switch module


7


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


703


of the dimmer switch module


7


. As the dimmer switch module


7


is inserted into the wallbox


1


, the source-positive blade conductor


705


protrudes through blade slot-A


53


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-A


25


, as seen in FIG.


163


.




Likewise, as the dimmer switch module


7


is inserted into the wallbox


1


, the return-positive blade conductor


706


protrudes through blade slot-B


54


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-B


26


, as seen in FIG.


161


.




Also, as the dimmer switch module


7


is inserted into the wallbox


1


, the ground blade conductor


707


protrudes through blade slot-C


55


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-C


27


, as seen in FIG.


162


. The ground blade conductor


707


is connected to the grounding bar


704


which is connected to the grounding plate


703


. The grounding plate


703


is in contact with the spring clips


31


which are connected to the electrical box


21


by means of the rivets


31


, thereby grounding the electrical box


21


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1


,


7


,


17


, in itself, self-configures the dimmer switch circuit


700


and self-distributes a dedicated earth ground to each component. It can also be seen that the dimmer device


708


controls the electrical current and voltage from the source-positive blade conductor


705


to the return-positive blade conductor


706


, thereby providing continuity from wire conductor-A


582


to wire conductor-B


583


of the 3-conductor cable


17


. The continuity between wire conductor-A


582


and wire conductor-B


583


is interrupted when the control shaft


710


is rotated to the extreme counter-clockwise location where the dimmer device


708


is in the “off” position. When the control shaft


710


is rotated in the clockwise direction and comes off the extreme counter-clockwise location, the dimmer device


708


is in the “on” position and electrical current may travel from wire conductor-A


582


to wire conductor-B


583


of the 3-conductor cable


17


. As the control shaft


710


is further rotated in the clockwise direction, the dimmer device


708


varies the electrical voltage from the wire conductor-A


582


to wire conductor-B


583


, thereby providing a means to adjust the light intensity of light fixtures. It can also be seen that continuity is provided between wire conductor-C


584


of the 3-conductor cable


17


and the grounding plate


703


of the dimmer switch module


7


as well as the electrical box


21


, thereby grounding the dimmer switch module


7


and the electrical box


21


. A standard wallplate


738


is mounted to the dimmer switch module


7


with two mounting screws


739


.




Referring to

FIGS. 164 through 169

, there is provided a fan-control switch circuit


750


which illustrates the use and operation of the fan-control switch module


8


. The fan-control switch circuit


750


is comprised of a wallbox


1


, a fan-control switch module


8


, and a 3-conductor cable


17


. The 3-conductor cable


17


provides the electrical connection to the wallbox


1


and is shown inserted into the left half


40


of the top cable port


39


of the wallbox


1


. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of the top cable port


39


permits connection in one orientation only, as seen in FIG.


165


. The 3-conductor cable


17


may also be connected to the bottom cable port


42


in the same manner. Wire conductor-A


582


of the 3-conductor cable


17


serves as the source-positive conductor, wire conductor-B


583


serves as the return-positive conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into the left half


40


,


43


of either the top cable port


39


or the bottom cable port


42


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


; with wire conductor-A


582


connected to wire adapter-A


25


, wire conductor-B


583


connected to wire adapter-B


26


, and wire conductor-C


584


connected to wire adapter-C


27


. The cable sheath


581


is stripped from the end of the 3-conductor cable


17


before being fully inserted into the cable port


39


,


42


and secured by means of the cable clamp


33


and the cable clamp screws


34


.




The fan-control switch module


8


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


753


of the fan-control switch module


8


. As the fan-control switch module


8


is inserted into the wallbox


1


, the source-positive blade conductor


755


protrudes through blade slot-A


53


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-A


25


, as seen in FIG.


169


.




Likewise, as the fan-control switch module


8


is inserted into the wallbox


1


, the return-positive blade conductor


756


protrudes through blade slot-B


54


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-B


26


, as seen in FIG.


167


.




Also, as the fan-control switch module


8


is inserted into the wallbox


1


, the ground blade conductor


757


protrudes through blade slot-C


55


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-C


27


, as seen in FIG.


168


. The ground blade conductor


757


is connected to the grounding bar


754


which is connected to the grounding plate


753


. The grounding plate


753


is in contact with the spring clips


31


which are connected to the electrical box


21


by means of the rivets


31


, thereby grounding the electrical box


21


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1


,


8


,


17


, in itself, self-configures the fan-control switch circuit


750


and self-distributes a dedicated earth ground to each component. It can also be seen that the fan-control device


758


controls the electrical current and voltage from the source-positive blade conductor


755


to the return-positive blade conductor


756


, thereby providing continuity from wire conductor-A


582


to wire conductor-B


583


of the 3-conductor cable


17


. The continuity between wire conductor-A


582


and wire conductor-B


583


is interrupted when the control shaft


760


is rotated to the extreme counter-clockwise location where the fan-control device


758


is in the “off” position. When the control shaft


760


is rotated in the clockwise direction and comes off the extreme counter-clockwise location, the fan-control device


758


is in the “on” position and electrical current may travel from wire conductor-A


582


to wire conductor-B


583


of the 3-conductor cable


17


. As the control shaft.


760


is further rotated in the clockwise direction, the fan-control device


758


varies the electrical voltage from the wire conductor-A


582


to wire conductor-B


583


, thereby providing a means to adjust the speed of electric fans and other electric motors. It can also be seen that continuity is provided between wire conductor-C


584


of the 3-conductor cable


17


and the grounding plate


753


of the fan-control switch module


8


as well as the electrical box


21


, thereby grounding the fan-control switch module


8


and the. electrical box


21


. A standard wallplate


738


is mounted to the fan-control switch module


8


with two mounting screws


739


.




Referring to

FIGS. 170 through 175

, there is provided a timer switch circuit


800


which illustrates the use and operation of the timer switch module


9


. The timer switch circuit


800


is comprised of a wallbox


1


, a timer switch module


9


, and a 3-conductor cable


17


. The 3-conductor cable


17


provides the electrical connection to the wallbox


1


and is shown inserted into the left half


40


of the top cable port


39


of the wallbox


1


. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of the top cable port


39


permits connection in one orientation only, as seen in FIG.


171


. The 3-conductor cable


17


may also be connected to the bottom cable port


42


in the same manner. Wire conductor-A


582


of the 3-conductor cable


17


serves as the source-positive conductor, wire conductor-B


583


serves as the return-positive conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into the left half


40


,


43


of either the top cable port


39


or the bottom cable port


42


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


; with wire conductor-A


582


connected to wire adapter-A


25


, wire conductor-B


583


connected to wire adapter-B


26


, and wire conductor-C


584


connected to wire adapter-C


27


. The cable sheath


581


is stripped from the end of the 3-conductor cable


17


before being fully inserted into the cable port


39


,


42


and secured by means of the cable clamp


33


and the cable clamp screws


34


.




The timer switch module


9


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


803


of the timer switch module


9


. As the timer switch module


9


is inserted into the wallbox


1


, the source-positive blade conductor


805


protrudes through blade slot-A


53


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-A


25


, as seen in FIG.


175


.




Likewise, as the timer switch module


9


is inserted into the wallbox


1


, the return-positive blade conductor


806


protrudes through blade slot-B


54


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-B


26


, as seen in FIG.


173


.




Also, as the timer switch module


9


is inserted into the wallbox


1


, the ground blade conductor


807


protrudes through blade slot-C


55


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-C


27


, as seen in FIG.


174


. The ground blade conductor


807


is connected to the grounding bar


804


which is connected to the grounding plate


803


. The grounding plate


803


is in contact with the spring clips


31


which are connected to the electrical box


21


by means of the rivets


31


, thereby grounding the electrical box


21


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1


,


9


,


17


, in itself, self-configures the timer switch circuit


800


and self-distributes a dedicated earth ground to each component. It can also be seen that the timer device


808


controls the electrical current from the source-positive blade conductor


805


to the return-positive blade conductor


806


, thereby providing continuity from wire conductor-A


582


to wire conductor-B


583


of the 3-conductor cable


17


. The continuity between wire conductor-A


582


and wire conductor-B


583


is interrupted when the control shaft


810


is rotated to the extreme counter-clockwise location where the timer device


808


is in the “off” position. When the control shaft


810


is rotated in the clockwise direction and comes off the extreme counter-clockwise location, the timer device


808


is in the “on” position and electrical current may travel from wire conductor-A


582


to wire conductor-B


583


of the 3-conductor cable


17


. The time duration that the timer device


808


will remain “on” is dependent on how far the control shaft


810


is rotated in the clockwise direction. As the control shaft


810


is further rotated in the clockwise direction, the time duration increases that the timer device


808


will allow the electrical current to travel from wire conductor-A


582


to wire conductor-B


583


, thereby providing a means to adjust the time for electrical appliances to turn off automatically. The control shaft


810


is rotated clockwise manually and returns to the extreme counter-clockwise location automatically by the timer device


808


as the time duration expires. It can also be seen that continuity is provided between wire conductor-C


584


of the 3-conductor cable


17


and the grounding plate


803


of the timer switch module


9


as well as the electrical box


21


, thereby grounding the timer switch module


9


and the electrical box


21


. A standard wallplate


738


is mounted to the timer switch module


9


with two mounting screws


739


.




Referring to

FIGS. 176 through 182

, there is provided a GFCI-receptacle circuit


850


which illustrates the use and operation of the GFCI-receptacle module


10


. The GFCI-receptacle circuit


850


is comprised of a wallbox


1


, a GFCI-receptacle module


10


, and 3-conductor cables


17


. The specific exterior profile of the 3-conductor cables


17


and the specific interior profile of the top cable port


39


. permits connection in one orientation only to the left half


40


or right half


41


, as seen in FIG.


177


.




The 3-conductor cable


17


shown inserted into the left half


40


of the top cable port


39


provides electrical power to the wallbox


1


. The 3-conductor cable


17


may also be connected to the left half


43


of the bottom cable port


42


in the same manner. Wire conductor-A


582


of the 3-conductor cable


17


serves as the positive conductor, wire conductor-B


583


serves as the neutral conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into the left half


40


,


43


of either the top cable port


39


or the bottom cable port


42


, the three wire conductors


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


; with wire conductor-A


582


connected to wire adapter-A


25


, wire conductor-B


583


connected to wire adapter-B


26


, and wire conductor-C


584


connected to wire adapter-C


27


. The cable sheath


581


is stripped from the end of the 3-conductor cable


17


before being fully inserted into the cable port


39


,


42


and secured by means of the cable clamp


33


and the cable clamp screws


34


.




The GFCI receptacle module


10


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


856


of the GFCI receptacle module


10


. As the GFCI receptacle module


10


is inserted into the wallbox


1


, the source-positive blade conductor


858


and the GFCI-positive blade conductor


860


protrude through blade slot-A


53


and blade slot-D


56


of the wiring module cover


24


and into the blade-pressure sockets


70


of wire adapter-A


25


and wire adapter-D


28


, respectively. The source-positive blade conductor


858


thereby connects wire adapter-A


25


to the GFCI device


864


and the GFCI-positive blade conductor


860


connects wire adapter-D


28


to the GFCI device


864


, as seen in FIG.


181


. Therefore, continuity is provided between wire conductor-A


582


of the 3-conductor cable


17


inserted into the left half


40


of the top cable port


39


and the positive plug adapter


853


of the GFCI-receptacle module


10


, via the GFCI device


864


. Continuity is also provided between wire conductor-A


582


of the 3-conductor cable


17


inserted into the left half


40


of the top cable port


39


and wire adapter-D


28


, via the GFCI device


864


.




Likewise, as the GFCI receptacle module


10


is inserted into the wallbox


1


, the source-neutral blade conductor


859


and the GFCI-neutral blade conductor


861


protrude through blade slot-B


54


and blade slot-E


57


of the wiring module cover


24


and into the blade-pressure sockets


70


of wire adapter-B


26


and wire adapter-E


29


, respectively. The source-neutral blade conductor


859


thereby connects wire adapter-B


26


to the GFCI device


864


and the GFCI-neutral blade conductor


861


connects wire adapter-E


29


to the GFCI device


864


, as seen in FIG.


179


. Therefore, continuity is provided between wire conductor-B


583


of the 3-conductor cable


17


inserted into the left half


40


of the top cable port


39


and the neutral plug adapter


854


of the GFCI-receptacle module


108


, via the GFCI device


864


. Continuity is also provided between wire conductor-B


583


of the 3-conductor cable


17


inserted into the left half


40


of the top cable port


39


and wire adapter-E


29


, via the GFCI device


864


.




Also, as the GFCI receptacle module


10


is inserted into the wallbox


1


, the ground blade conductors


862


protrude through blade slot-C


55


and blade slot-F


58


of the wiring module cover


24


and into the blade-pressure sockets


70


of wire adapter-C


27


and wire adapter-F


30


, respectively. The ground blade conductors


862


thereby connect wire adapter-C


27


to wire adapter-F


30


and to the grounding bar


857


, as seen in FIG.


180


. The grounding bar


857


is connected to the grounding plate


856


to which are attached the ground plug adapters


855


. Therefore, continuity is provided between wire conductor-C


584


of the 3-conductor cable


17


inserted into the left half


40


of the top cable port


39


and the ground plug adapters


855


of the GFCI-receptacle module


10


, as well as the grounding plate


856


. The grounding plate


856


is in contact with the spring clips


31


which are connected to the electrical box


21


by means of the rivets


32


, thereby grounding the electrical box


21


.




The 3-conductor cable


17


shown inserted into the right half


41


of the top cable port


39


provides GFCI electrical power to other electrical circuits. The 3-conductor cable


17


may also be connected to the right half


44


of the bottom cable port


42


in the same manner. As the 3-conductor cable


17


is inserted into the right half


41


,


44


of either the top cable port


39


or the bottom cable port


42


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


28


,


29


,


30


; with wire conductor-A


582


connected to wire adapter-D


28


, wire conductor-B


583


connected to wire adapter-E


29


, and wire conductor-C


584


connected to wire adapter-F


30


. Therefore, wire conductor-A


582


of the 3-conductor cable


17


serves as the GFCI-positive conductor, wire conductor-B


583


serves as the GFCI-neutral conductor, and wire conductor-C


584


serves as the ground conductor.




As a standard electrical plug


918


is inserted into the receptacle face


890


of the GFCI receptacle module


2


, the positive blade


919


of the electrical plug


918


is inserted into the positive plug adapter


853


, thereby providing the electrical plug


918


with a GFCI-positive conductor. Likewise, the neutral blade


920


of the electrical plug


918


is inserted into the neutral plug adapter


854


, thereby providing the electrical plug


918


with a GFCI-neutral conductor. Also, the ground blade


921


of the electrical plug


918


is inserted into the ground plug adapter


855


, thereby providing the electrical plug


918


with a grounded conductor.




A 3-conductor cable


17


may be connected to the left half


43


of the bottom cable port


42


to provide electrical power for other circuits; with wire conductor-A


582


of the 3-conductor cables


17


serving as the positive conductor, wire conductor-B


583


serving as the neutral conductor, and wire conductor-C


584


serving as the ground conductor. A 3-conductor cable


17


may also be connected to the right half


44


of the bottom cable port


42


to provide GFCI-electrical power for other circuits; with wire conductor-A


582


of the 3-conductor cables


17


serving as the GFCI-positive conductor, wire conductor-B


583


serving as the GFCI-neutral conductor, and wire conductor-C


584


serving as the ground conductor. A standard wallplate


916


is mounted to the GFCI receptacle module


10


with two mounting screws


917


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1


,


10


,


17


, in itself, self-configures the GFCI-receptacle circuit


850


and self-distributes a dedicated earth ground to the components. When an appliance to which the electrical plug


918


is connected requires electrical power, electrical current travels from wire conductor-A


582


of the 3-conductor cable


17


inserted into the left half


40


of the top cable port


39


, through wire adapter-A


25


, through the source-positive blade conductor


858


, through the GFCI device


864


, through the positive plug adapter


853


, and into the positive-blade


919


of the electrical plug


918


. The electrical current returns from the appliance through the neutral blade


920


of the electrical plug


918


, through the neutral plug adapter


854


, through the GFCI device


864


, through the source-neutral blade conductor-


859


, through wire adapter-B


26


, and into wire conductor-B


583


of the 3-conductor cable


17


inserted into the left half


40


of the top cable port


39


.




When the 3-conductor cable


17


inserted into the right half


41


of the top cable port


39


requires electrical power, electrical current travels from wire conductor-A


582


of the 3-conductor cable


17


inserted into the left half


40


of the top cable port


39


, through wire adapter-A


25


, through the source-positive blade conductor


858


, through the GFCI device


864


, through the GFCI-positive blade conductor


860


, through wire adapter-D


28


, and into wire conductor-A


582


of the 3-conductor cable


17


inserted into the right half


41


of the top cable port


39


. The electrical current returns from the 3-conductor cable


17


inserted into the right half


41


of the top cable port


39


through wire conductor-B


583


, through the GFCI-neutral blade conductor


861


, through the GFCI device


864


, through the source-neutral blade conductor


859


, through wire adapter-B


26


, and into wire conductor-B


583


of the 3-conductor cable


17


inserted into the left half


40


of the top cable port


39


.




The GFCI device


864


monitors the electrical current through the source-positive blade conductor


858


relative to the electrical current through the source-neutral blade conductor


859


to detect a leakage current to ground or “ground fault condition”, indicating stray electrical current and possible electrocution of a person. Upon detection of a ground fault condition, the GFCI device


864


trips, thereby interrupting the electrical current to the positive plug adapter


853


and the GFCI-positive blade conductor


860


. The GFCI receptacle module


10


may be tested periodically by pressing the “Test” pushbutton


865


which simulates a ground fault condition. After a ground fault condition has occurred, or after testing, the GFCI receptacle module


10


may be reset by pressing the “Reset” pushbutton


867


which resets the GFCI device


864


after it has been tripped.




Referring to

FIGS. 183 through 188

, there is provided a 240 volt receptacle circuit


930


which illustrates the use and operation of the 240 volt receptacle module


11


. The 240 volt receptacle circuit


930


is comprised of a wallbox


1


, a 240 volt receptacle module


11


, and a 4-conductor cable


18


. The 4-conductor cable


18


provides 240 volt electrical power to the wallbox


1


and is shown inserted into the top cable port


39


. The 240 volts is nominal and the actual voltage is dependent on the power source. The specific exterior profile of the 4-conductor cable


18


and the specific interior profile of the top cable port


39


permits connection in one orientation only, as seen in FIG.


184


. The 4-conductor cable


18


may also be connected to the bottom cable port


42


in the same manner. Wire conductor-A


142


of the 4-conductor cable


18


serves as the left positive conductor, wire conductor-B


143


serves as the neutral conductor, wire conductor-C


144


serves as the ground conductor, and wire conductor-D


145


serves as the right positive conductor. As the 4-conductor cable


18


is inserted into either the top cable port


39


or the bottom cable port


42


, the four wires


142


,


143


,


144


,


145


protrude through the wire entrance holes


47


of the wiring module base


23


and into the wire-pressure sockets


67


of the wire adapters


25


,


26


,


27


,


28


; with wire conductor-A


142


connected to wire adapter-A


25


, wire conductor-B


143


connected to wire adapter-B


26


, wire conductor-C


144


connected to wire adapter-C


27


, and wire conductor-D


145


connected to wire adapter-D


28


. The cable sheath


141


is stripped from the end of the 4-conductor cable


18


before being fully inserted into the cable port


28


,


42


and secured by means of the cable clamp


33


and cable clamp screws


34


.




The 240 volt receptacle module


11


is inserted into the wallbox


1


until the spring clips


31


snap over the grounding plate


940


of the


240


volt receptacle module


11


. As the 240 volt receptacle module


11


is inserted into the wallbox


1


, the blade conductor


936


of the left positive plug adapter


933


protrudes through blade slot-A


53


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-A


25


. The blade conductor


936


thereby connects wire adapter-A


25


to the left positive plug adapter


933


, as seen in FIG.


188


.




Likewise, as the 240 volt receptacle module


11


is inserted into the wallbox


1


, the blade conductor


937


of the right positive plug adapter


934


protrudes through blade slot-D


56


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-D


28


. The blade conductor


937


thereby connects wire adapter-D


28


to the right positive plug adapter


934


, as seen in FIG.


188


.




Likewise, as the 240 volt receptacle module


11


is inserted into the wallbox


1


, the blade conductor


938


of the neutral plug adapter


935


protrudes through blade slot-B


54


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-B


26


. The blade conductor


938


thereby connects wire adapter-B


26


to the neutral plug adapter


935


, as seen in FIG.


186


.




Also, as the 240 volt receptacle module


11


is inserted into the wallbox


1


, the ground blade conductor


939


protrudes through blade slot-C


55


of the wiring module cover


24


and into the blade-pressure socket


70


of wire adapter-C


27


. The ground blade conductor


939


thereby connects wire adapter-C


27


to the grounding bar


941


, as seen in FIG.


187


. The grounding bar


941


is connected to the grounding plate


940


which is in contact with the spring clips


31


. The spring clips


31


are connected to the electrical box


21


by means of the rivets


32


, thereby grounding the electrical box


21


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components


1


,


11


,


18


, in itself, self-configures the 240-volt receptacle circuit


930


and self-distributes a dedicated earth ground to the components. The electrical power is supplied to the wallbox


1


by means of a 4-conductor cable


18


connected to the top cable port


39


. Continuity is provided between the left positive plug adapter


933


of the 240 volt receptacle module


11


and wire conductor-A


142


of the 4-conductor cable


18


; between the neutral plug adapter


935


and wire conductor-B


143


, between the grounding plate


940


and wire conductor-C


144


; and between the right positive plug adapter


934


and wire conductor-D


145


. When a standard electrical plug


977


is inserted into the receptacle face


959


of the 240 volt receptacle module


11


, the left positive blade


978


of the electrical plug


977


is inserted into the left positive plug adapter


933


and the right positive blade


979


is inserted into the right positive plug adapter


934


, thereby providing the electrical plug


977


with two positive conductors. Likewise, the neutral blade


980


of the electrical plug


977


is inserted into the neutral plug adapter


935


, thereby providing the electrical plug


977


with a neutral conductor. It can also be seen that continuity is provided between wire conductor-C


144


of the 4-conductor cable


18


and the grounding plate


940


of the 240 volt receptacle module


11


as well as the electrical box


21


, thereby grounding the 240 volt receptacle module


11


and the electrical box


21


. A wallplate


975


is mounted to the 240 volt receptacle module


11


with twp mounting screws


976


.




Referring to

FIGS. 189 through 191

, the operation and use of the junction box


12


is illustrated. Electrical power is provided to the junction box


12


by means of a 3-conductor cable


17


inserted into any cable port


383


of the junction box


12


, as seen in FIG.


189


. Wire conductor-A


582


of the 3-conductor cable


17


serves as the positive conductor, wire conductor-B


583


serves as the neutral conductor, and wire conductor C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into the cable port


383


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


378


of the wiring module base


363


and into the wire-pressure sockets


400


,


402


,


404


of the wire adapters


365


,


366


,


367


; with wire conductor-A


582


connected to the positive wire adapter


365


, wire conductor-B


583


connected to the neutral wire adapter


366


, and wire conductor-C


584


connected to the ground wire adapter


367


. It can be easily seen from

FIG. 191

that a 3-conductor cable


17


may be connected to any of the remaining cable ports


383


in the same manner to provide electrical power for another circuit, with wire conductor-A


582


connected to the positive wire adapter


365


, wire conductor-B


583


connected to the neutral wire adapter


366


, and wire conductor-C


584


connected to the ground wire adapter


367


; thereby providing each 3-conductor cable


17


with a positive conductor, a neutral conductor, and a grounded conductor. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of the cable ports


383


permits connection in one orientation only, as seen in FIG.


190


. The ground wire adapter


367


is connected to the electrical box


361


by means of the rivet


368


, thereby grounding the electrical box


361


. The positive wire adapter


365


, the neutral wire adapter


366


, and the ground wire adapter


367


each provide a terminal screw


371


for wire connection, if required.




The cable sheath


581


is stripped from the ends of the 3-conductor cable


17


before being fully inserted into the cable ports


383


. The 3-conductor cables


17


are secured by means of the cable clamps


369


and the cable clamp screws


370


.




Referring to

FIGS. 192 through 210

, the operation and use of the light box


13


is illustrated. Electrical power is provided to the light box


13


by means of the 3-conductor cable


17


inserted into cable port-A


466


, as seen in FIG.


192


. Wire conductor-A


582


of the 3-conductor cable


17


serves as the positive conductor, wire conductor-B


583


serves as the neutral conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into cable port-A


466


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


501


,


503


,


505


of the wire adapters


425


,


426


,


427


; with wire conductor-A


582


connected to the positive wire adapter


425


, wire conductor-B


583


connected to the neutral wire adapter


426


, and wire conductor-C


584


connected to the ground wire adapter


427


. A 3-conductor cable


17


may be connected to cable port-B


467


in the same manner to provide electrical power for another circuit; with wire conductor-A


582


connected to the positive wire adapter


425


, wire conductor-B


583


connected to the neutral wire adapter


426


, and wire conductor-C


584


connected to the ground wire adapter


427


. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of cable port-A


466


and cable port-B


467


permits connection in one orientation only, as seen in FIG.


193


.




Referring to

FIGS. 192 through 197

, the light box


13


is shown wired for a 2-way-lighting circuit


535


. A 2-way-lighting circuit


535


is utilized when only one switch location is desired. A 2-way-switch circuit


180


is connected to cable port-E


470


by means of a 3-conductor cable


17


. The 3-conductor cable


17


provides the connection from the light box


13


to a 2-way-switch module


4


mounted in a wallbox


1


, as illustrated in

FIGS. 133 through 139

. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of cable port-E


470


permits connection in one orientation only, as seen in FIG.


195


. Wire conductor-A


582


of the 3-conductor cable


17


serves as the source-positive conductor, wire conductors


583


serves as the return-positive conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into cable port-E


470


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


501


,


509


,


505


of the wire adapters


425


,


429


,


427


; with wire conductor-A


582


connected to the positive wire adapter


425


, wire conductor-B


583


connected to wire adapter-AD


429


, and wire conductor-C


584


connected to the ground wire adapter


427


.




A 4-wire-jumper


15


is shown inserted into cable port-G


472


and cable port-H


473


of the light box


13


. The 4-wire jumper


15


simulates a 4-way-switch circuit


300


. The specific exterior profile of the 4-wire jumper


15


and the specific interior profile of the cable ports


472


,


473


permits connection in one orientation only, as seen in FIG.


194


. As the 4-wire jumper


15


is inserted into cable port-G


472


, the four wires


552


,


553


,


554


,


555


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


511


,


512


,


513


,


514


of the wire adapters


429


,


430


,


431


,


432


; with wire-R


552


connected to wire adapter-BC


430


, wire-S


553


connected to wire adapter-AD


429


, wire-T


554


connected to wire adapter-EH


431


, and wire-U


555


connected to wire adapter-FG


432


. As the 4-wire jumper


15


is inserted into cable port-H


473


, the four wires


552


,


553


,


554


,


555


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


515


,


516


,


517


,


518


of the wire adapters


431


,


432


,


433


,


434


; with wire-R


552


connected to the wire adapter-FG


432


, wire-S


553


connected to wire adapter-EH


431


, with wire-T


554


connected to the wire adapter-JM


433


, and wire-U


555


connected to wire adapter-KL


434


.




A 2-wire-jumper


14


is shown inserted into cable port-F


471


of the light box


13


. The 2-wire jumper


14


simulates a 2-way-switch circuit


180


. The specific exterior profile of the 2-wire jumper


14


and the specific interior profile of cable port-F


471


permits connection in one orientation only, as seen in FIG.


196


. As the 2-wire jumper


14


is inserted into cable port-F


471


, the two wires


542


,


543


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


507


,


520


of the wire adapters


428


,


433


; with wire-N


542


connected to the light wire adapter


428


, and wire-P


543


connected to wire adapter-JM


433


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components, in itself, self-configures the 2-way lighting circuit


535


. It can be seen from

FIG. 197

that a positive conductor is connected to the positive wire adapter


425


of the light box


13


by means of wire conductor-A


582


of the 3-conductor cable


17


connected to cable port-A


466


. Wire conductor-A


582


of the 3-conductor cable


17


connected to cable port-E is connected to the positive wire adapter


425


and serves as the source-positive conductor to the 2-way-switch module


4


. When the lever


190


of the 2-way-switch module


4


is in the up position, continuity is provided between wire conductor-A


582


and wire conductor-B


583


, as illustrated in

FIGS. 133 through 139

. Wire conductor-B


583


serves as the return-positive conductor and is connected to wire adapter-AD


429


. Jumper-ST


557


of the 4-wire jumper


15


inserted into cable port-G


472


provides continuity between wire adapter-AD


429


and wire adapter-EH


431


. Jumper-ST


557


of the 4-wire jumper


15


inserted into cable port-H


473


provides continuity between wire adapter-EH


431


and wire adapter-JM


433


. Jumper-NP


544


of the 2-wire jumper


14


inserted into cable port-F


471


provides continuity between wire adapter-JM


433


and the light wire adapter


428


. Therefore, when the lever


190


of the 2-way switch module


4


is in the up position, continuity is provided between the light wire adapter


428


and wire conductor-A


582


of the 3-conductor cable


17


connected to cable port-A


466


, thereby connecting a positive conductor to the light wire adapter


428


. When the lever


190


of the 2-way switch module


4


is in the down position, the continuity is interrupted, as illustrated in

FIGS. 133 through 139

. The light wire adapter


428


provides a terminal screw


438


to accommodate the positive wire of a light fixture


540


.




Referring to

FIGS. 198 through 201

, the light box


13


is shown wired for a 3-way-lighting circuit


536


. A 3-way-lighting circuit


536


is utilized when two switch locations are desired. A 3-way-switch circuit


240


is connected to cable port-E


470


and cable port-F


471


by means of a 4-conductor cable


18


. The 4-conductor cable


18


provides the connection from the light box


13


to a 3-way-switch module


5


mounted in a wallbox


1


, as illustrated in

FIGS. 140 through 148

. The specific exterior profile of the 4-conductor cable


18


and the specific interior profile of cable port-E


470


and cable port-F


471


permits connection in one orientation only, as seen in

FIGS. 199 and 200

. Wire conductor-A


592


of the 4-conductor cable


18


connected to cable port-E


470


serves as the source-positive conductor, wire conductor-B


593


and wire conductor-D


595


serve as the return-positive conductors, and wire conductor-C


594


serves as the ground conductor. As the 4-conductor cable


18


is inserted into cable port-E


470


, the four wires


592


,


593


,


594


,


595


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


501


,


509


,


505


,


510


of the wire adapters


425


,


429


,


427


,


430


; with wire conductor-A


592


connected to the positive wire adapter


425


, wire conductor-B


593


connected to wire adapter-AD


429


, wire conductor-C


594


connected to the ground wire adapter


427


, and wire conductor-D


595


connected to wire adapter-BC


430


. Wire conductor-A


592


of the 4-conductor cable


18


connected to cable port-F


471


serves as the return-positive conductor, wire conductor-B


593


and wire conductor-D


595


serve as the source-positive conductors, and wire conductor-C


594


serves as the ground conductor. As the 4-conductor cable


18


is inserted into cable port-F


471


, the four wires


592


,


593


,


594


,


595


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


508


,


520


,


505


,


519


of the wire adapters


428


,


433


,


427


,


434


; with wire conductor-A


592


connected to the light wire adapter


428


, wire conductor-B


593


connected to wire adapter-JM


433


, wire conductor-C


594


connected to the ground wire adapter


427


, and wire conductor-D


595


connected to wire adapter-KL


434


.




A 4-wire-jumper


15


is shown inserted into cable port-G


472


and cable port-H


473


of the light box


13


in the same manner as for the 2-way lighting circuit


535


discussed previously.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components, in itself, self-configures the 3-way-lighting circuit


536


. It can be seen from

FIG. 201

that a positive conductor is connected to the positive wire adapter


425


of the light box


13


by means of wire conductor-A


582


of the 3-conductor cable


17


connected to cable port-A


466


. Wire conductor-A


592


of the 4-conductor cable


18


connected to cable port-E


470


is connected to the positive wire adapter


425


and serves as the source-positive conductor to the 3-way-switch module


5


. When the lever


251


of the 3-way-switch module


5


is in the up position, continuity is provided between wire conductor-A


592


and wire conductor-B


593


, as illustrated in

FIGS. 140 through 148

. When the lever


251


of the 3-way-switch module


5


is in the down position, continuity is provided between wire conductor-A


592


and wire conductor-D


595


. Wire conductor-B


593


and wire conductor-D


595


serve as the return-positive conductors with wire conductor-B


593


connected to wire adapter-AD


429


and wire conductor-D


595


connected to wire adapter-BC


430


. Jumper-ST


557


of the 4-wire jumper


15


inserted into cable port-G


472


provides continuity between wire adapter-AD


429


and wire adapter-EH


431


; and jumper-RU


556


provides continuity between wire adapter-BC


430


arid wire adapter-FG


432


. Jumper-ST


557


of the 4-wire jumper


15


inserted into cable port-H


473


provides continuity between wire adapter-EH


431


and wire adapter-JM


433


; and jumper-RU


556


provides continuity between wire adapter-FG


432


and wire adapter-KL


434


. Depending on the position of the lever


251


of the 3-way-switch module


5


connected to cable port-E


470


, either wire conductor-B


593


or wire conductor-D


595


of the 4-conductor cable


18


connected to cable port-F


471


serve as the source-positive conductor to the 3-way-switch module


5


; with wire conductor-B


593


connected to wire adapter-JM


433


and wire conductor-D


595


connected to wire adapter-KL


434


. Wire conductor-A


592


is connected to the light wire adapter


428


and serves as the return-positive conductor. When the lever


251


of the 3-way-switch module


5


is in the up position, continuity is provided between wire conductor-A


592


and wire conductor-B


593


, as illustrated in FIGS.


140


through


148


. When the lever


251


of the 3-way-switch module


5


is in the down position, continuity is provided between wire conductor-A


592


and wire conductor-D


595


. Therefore, when the lever


251


of both 3-way-switch modules


5


is either in the up position or the down position, continuity is provided between the light wire adapter


428


and wire conductor-A


582


of the 3-conductor cable


17


connected to cable port-A


466


, thereby connecting a positive conductor to the light wire adapter


428


. When the lever


251


of either 3-way-switch module


5


is in the down position and the lever


251


of the other 3-way-switch module


5


is in the up position, the continuity is interrupted. The light wire adapter


428


provides a terminal screw


438


to accommodate the positive wire of a light fixture.




Referring to

FIGS. 202 through 204

, the light box


13


is shown wired for a 4-way-lighting circuit


537


. A 4-way-lighting circuit


537


is utilized when more than two switch locations are desired. A 3-way-switch circuit


240


is connected to cable port-E


470


and to cable port-F


471


of the light box


13


in the same manner as for the 3-way-lighting circuit


536


discussed previously. Also, a 4-wire-jumper


15


is shown inserted into cable port-H


473


of the light box


13


in the same manner as for the 2-way-lighting circuit


535


discussed previously.




A 4-way-switch circuit


300


is connected to cable port-G


472


by means of a 5-conductor cable


19


. The 5-conductor cable


19


provides the connection from the light box


13


to a 4-way-switch module


6


mounted in a wallbox


1


, as illustrated in

FIGS. 149 through 157

. The specific exterior profile of the 5-conductor cable


19


and the specific interior profile of cable port-G


472


permits connection in one orientation only, as seen in FIG.


203


. Wire conductor-A


602


and wire conductor-B


603


of the 5-conductor cable


19


serve as the source-positive conductors, wire conductor-D


605


and wire conductor-E


606


serve as the return-positive conductors, and wire conductor-C


604


serves as the ground conductor. As the 5-conductor cable


19


is inserted into cable port-G


472


, the five wires


602


,


603


,


604


,


605


,


606


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


511


,


512


,


505


,


513


,


514


of the wire adapters


429


,


430


,


427


,


431


,


432


; with wire conductor-A


602


connected to wire adapter-BC


430


, wire conductor-B


603


connected to wire adapter-AD


429


, wire conductor-C


604


connected to the ground wire adapter


427


, wire conductor-D


605


connected to wire adapter-EH


431


, and wire conductor-E


606


connected to wire adapter-FG


432


.




Functionally, it can be seen from the foregoing discussion that the assembly of the electrical components, in itself, self-configures the 4-way-lighting circuit


537


. It can be seen from

FIG. 204

that a positive conductor is connected to the positive wire adapter


425


of the light box


13


by means of wire conductor-A


582


of the 3-conductor cable


17


connected to cable port-A


466


. Wire conductor-A


592


of the 4-conductor cable


18


connected to cable port-E


470


is connected to the positive wire adapter


425


and serves as the source-positive conductor to the 3-way-switch module


5


. When the lever


251


of the 3-way-switch module


5


is in the up position, continuity is provided between wire conductor-A


592


. and wire conductor-B


593


, as illustrated in

FIGS. 140 through 148

. When the lever


251


of the 3-way-switch module


5


is in the down position, continuity is provided between wire conductor-A


592


and wire conductor-D


595


. Wire conductor-B


593


and wire conductor-D


595


serve as the return-positive conductors with wire conductor-B


593


connected to wire adapter-AD


429


and wire conductor-D


595


connected to wire adapter-BC


430


. Depending on the position of the lever


251


of the 3-way-switch module


5


connected to cable port-E


470


, either wire conductor-A


602


or wire conductor-B


603


of the 5-conductor cable


19


connected to cable port-G


472


serve as the source-positive conductor to the 4-way-switch module


6


; with wire conductor-A


602


connected to wire adapter-BC


430


and wire conductor-B


603


connected to wire adapter-AD


429


. Wire conductor-D


605


and wire conductor-E


606


of the 5-conductor cable


19


serve as the return-positive conductors with wire conductor-D


605


connected to wire adapter-EH


431


and wire conductor-E


606


connected to wire adapter-FG


432


. When the lever


312


of the 4-way-switch module


6


is in the up position, continuity is provided between wire conductor-A


602


and wire conductor-E


606


, as well as between wire conductor-B


603


and wire conductor-D


605


, as illustrated in

FIGS. 149 through 157

. When the lever


312


of the 4-way-switch module


6


is in the down position, continuity is provided between wire conductor-A


602


and wire conductor-D


605


, as well as between wire conductor-B


603


and wire conductor-E


606


. Jumper-ST


557


of the 4-wire jumper


15


inserted into cable port-H


473


provides continuity between wire adapter-EH


431


and wire adapter-JM


433


; and jumper-RU


556


provides continuity between wire adapter-FG


432


and wire adapter-KL


434


. Depending on the position of the lever


251


of the 3-way-switch module


5


connected to cable port-E


470


and the position of the lever


312


of the 4-way-switch module


6


connected to cable port-G


472


, either wire conductor-B


593


or wire conductor-D


595


of the 4-conductor cable


18


connected to cable port-F


471


serve as the source-positive conductor to the 3-way-switch module


5


; with wire conductor-B


593


connected to wire adapter-JM


433


and wire conductor-D


595


connected to wire adapter-KL


434


. Wire conductor-A


592


is connected to the light wire adapter


428


and serves as the return-positive conductor. When the lever


251


of the 3-way-switch module


5


is in the up position, continuity is provided between wire conductor-A


592


and wire conductor-B


593


, as illustrated in

FIGS. 140 through 148

. When the lever


251


of the 3-way-switch module


5


is in the down position, continuity is provided between wire conductor-A


592


and wire conductor-D


595


. Therefore, when the lever


251


of both 3-way-switch modules


5


is either in the up position or the down position and the lever


312


of the 4-way-switch module


6


is in the up position, continuity is provided between the light wire adapter


428


and wire conductor-A


582


of the 3-conductor cable


17


connected to cable port-A


466


, thereby connecting a positive conductor to the light wire adapter


428


. When the lever


251


of either 3-way-switch module


5


is in the down position and the lever


251


of the other 3-way-switch module


5


is in the up position with the lever


312


of the 4-way-switch module


6


in the up position, the continuity is interrupted. When the lever


251


of either 3-way-switch module


5


is in the down position and the lever


251


of the other 3-way-switch module


5


is in the up position with the lever


312


of the 4-way-switch module


6


also in the down position, the continuity is restored. In summary, changing the position of any of the levers


251


,


312


of the switch modules


5


,


6


will change the status of the continuity to either interrupted or restored. The light wire adapter


428


provides a terminal screw


438


to accommodate the positive wire of a light fixture.




Referring to

FIGS. 205 through 207

, the light box


13


is shown wired for a 4-way-lighting circuit


537


using two 4-way-switch circuits


300


. A 3-way-switch circuit


240


is connected to cable port-E


470


and to cable port-F


471


of the light box


13


, as well as a 4-way-switch circuit


300


connected to cable port-G


472


, in the same manner as for the 4-way-lighting circuit


537


discussed above.




A 4-way-switch circuit


300


is also connected to cable port-H


473


by means of a 5-conductor cable


19


. The 5-conductor cable


19


provides the connection from the light box


13


to a 4-way-switch module


6


mounted in a wallbox


1


, as illustrated in

FIGS. 149 through 157

. The specific exterior profile of the 5-conductor cable


19


and the specific interior profile of cable port-H


473


permits connection in one orientation only, as seen in FIG.


206


. Wire conductor-A


602


and wire conductor-B


603


of the 5-conductor cable


19


serve as the source-positive conductors, wire conductor-D


605


and wire conductor-E


606


serve as the return-positive conductors, and wire conductor-C


604


serves as the ground conductor. As the 5-conductor cable


19


is inserted into cable port-H


473


, the five wires


602


,


603


,


604


,


605


,


606


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


515


,


516


,


505


,


517


,


518


of the wire adapters


432


,


431


,


427


,


433


,


434


; with wire conductor-A


602


connected to wire adapter-FG


432


, wire conductor-B


603


connected to wire adapter-EH


431


, wire conductor-C


604


connected to the ground wire adapter


427


, wire conductor-D


605


connected to wire adapter-JM


433


, and wire conductor-E


606


connected to wire adapter-KL


434


.




Functionally, it can be seen from the foregoing discussion and from

FIG. 207

that a positive conductor is connected to the positive wire adapter


425


of the light box


13


by means of wire conductor-A


582


of the 3-conductor cable


17


connected to cable port-A


466


. Wire conductor-A


592


of the 4-conductor cable


18


connected to cable port-E


470


is connected to the positive wire adapter


425


and serves as the source-positive conductor to the 3-way-switch module


5


. When the lever


251


of the 3-way-switch module


5


is in the up position, continuity is provided between wire conductor-A


592


and wire conductor-B


593


, as illustrated in

FIGS. 140 through 148

. When the lever


251


of the 3-way-switch module


5


is in the down position, continuity is provided between wire conductor-A


592


and wire conductor-D


595


. Wire conductor-B


593


and wire conductor-D


595


serve as the return-positive conductors with wire conductor-B


593


connected to wire adapter-AD


429


and wire conductor-D


595


connected to wire adapter-BC


430


. Depending on the position of the lever


251


of the 3-way-switch module


5


connected to cable port-E


470


, either wire conductor-A


602


or wire conductor-B


603


of the 5-conductor cable


19


connected to cable port-G


472


serve as the source-positive conductor to the 4-way-switch module


6


; with wire conductor-A


602


connected to wire adapter-BC


430


and wire conductor-B


603


connected to wire adapter-AD


429


. Wire conductor-D


605


and wire conductor-E


606


of the 5-conductor cable


19


serve as the return-positive conductors with wire conductor-D


605


connected to wire adapter-EH


431


and wire conductor-E


606


connected to wire adapter-FG


432


. When the lever


312


of the 4-way-switch module


6


is in the up position, continuity is provided between wire conductor-A


602


and wire conductor-E


606


, as well as between wire conductor-B


603


and wire conductor-D


605


, as illustrated in

FIGS. 149 through 157

. When the lever


312


of the 4-way-switch module


6


is in the down position, continuity is provided between wire conductor-A


602


and wire conductor-D


605


, as well as between wire conductor-B


603


and wire conductor-E


606


. Depending on the position of the lever


251


of the 3-way-switch module


5


connected to cable port-E


470


and the position of the lever


312


of the 4-way-switch module


6


connected to cable-port-G


472


, either wire conductor-A


602


or wire conductor-B


603


of the 5-conductor cable


19


connected to cable port-H


473


serve as the source-positive conductor to the 4-way-switch module


6


; with wire conductor-A


602


connected to wire adapter-FG


432


and wire conductor-B


603


connected to wire adapter-EH


431


. Wire conductor-D


605


and wire conductor-E


606


of the 5-conductor cable


19


serve as the return-positive conductors with wire conductor-D


605


connected to wire adapter-JM


433


and wire conductor-E


606


connected to wire adapter-KL


434


. When the lever


312


of the 4-way-switch module


6


is in the up position, continuity is provided between wire conductor-A


602


and wire conductor-E


606


, as well as between wire conductor-B


603


and wire conductor-D


605


, as illustrated in

FIGS. 149 through 157

. When the lever


312


of the 4-way-switch module


6


is in the down position, continuity is provided between wire conductor-A


602


and wire conductor-D


605


, as well as between wire conductor-B


603


and wire conductor-E


606


. Depending on the position of the lever


251


of the 3-way-switch module


5


connected to cable port-E


470


and the position of the lever


312


of the 4-way-switch module


6


connected to cable-port-G


472


and cable port-H


473


, either wire conductor-B


593


or wire conductor-D


595


of the 4-conductor cable


18


connected to cable port-F


471


serve as the source-positive conductor to the 3-way-switch module


5


; with wire conductor-B


593


connected to wire adapter-JM


433


and wire conductor-D


595


connected to wire adapter-KL


434


. Wire conductor-A


592


is connected to the light wire adapter


428


and serves as the return-positive conductor. When the lever


251


of the 3-way-switch module


5


is in the up position, continuity is provided between wire conductor-A


592


and wire conductor-B


593


, as illustrated in

FIGS. 140 through 148

. When the lever


251


of the 3-way-switch module


5


is in the down position, continuity is provided between wire conductor-A


592


and wire conductor-D


595


. Therefore, when the lever


251


of both 3-way-switch modules


5


is either in the up position or the down position and the lever


312


of both 4-way-switch modules


6


is in the up position or the down position, continuity is provided between the light wire adapter


428


and wire conductor-A


582


of the 3-conductor cable


17


connected to cable port-A


466


, thereby connecting a positive conductor to the light wire adapter


428


. When the lever


251


of either 3-way-switch module


5


is in the down position and the lever


251


of the other 3-way-switch module


5


is in the up position with the lever


312


of both 4-way-switch modules


6


in the up position or the down position, the continuity is interrupted. When the lever


251


of either 3-way-switch module


5


is in the down position and the lever


251


of the other 3-way-switch module


5


is in the up position with the lever


312


of one 4-way-switch module


6


in the down position and the lever


312


of one 4-way-switch module


6


in the up position, the continuity is restored. In summary, changing the position of any of the levers


251


,


312


of the switch modules


5


,


6


will change the status of the continuity to either interrupted or restored. The light wire adapter


428


provides a terminal screw


438


to accommodate the positive wire of a light fixture.




The light box


13


provides a means to operate additional light boxes


13


from the same switch circuits. A 3-conductor cable


17


is shown connected to cable port-C


468


of the light box


13


and provides the connection from the light box


13


to another light box


13


if more than one light fixture is to be operated with the same switch circuits. The specific exterior profile of the 3-conductor cable


17


and the specific interior profile of cable port-C


468


permits connection in one orientation only, as seen in FIG.


195


. Wire conductor-A


582


of the 3-conductor cable


17


serves as the light-positive conductor, wire conductor-B


583


serves as the neutral conductor, and wire conductor-C


584


serves as the ground conductor. As the 3-conductor cable


17


is inserted into cable port-C


468


, the three wires


582


,


583


,


584


protrude through the wire entrance holes


458


of the wiring module base


423


and into the wire-pressure sockets


507


,


503


,


505


of the wire adapters


428


,


426


,


427


; with wire conductor-A


582


connected to the light wire adapter


428


, wire conductor-B


583


connected to the neutral wire adapter


426


, and wire conductor-C


584


connected to the ground wire adapter


427


. A 3-conductor cable


17


may also be connected to cable port-D


469


in the same manner. The 3-conductor cable


17


is connected to cable port-C


468


or cable port-D


469


of the additional light box


13


in the same manner, as seen in

FIGS. 208 through 210

.




It is easily seen from

FIGS. 192 through 210

that the assembly of the electrical components, in itself, self-distributes a dedicated earth ground to each component. Wire conductor-C


584


,


594


,


604


of any cable


17


,


18


,


19


connected to any cable port


466


,


467


,


468


,


469


,


470


,


471


,


472


,


473


is connected to the ground wire adapter


427


of the light box


13


, thereby providing the cables


17


,


18


,


19


with a grounded conductor. The ground wire adapter


427


is connected to the electrical box


421


by means of the rivet


435


, thereby grounding the electrical box


421


. The ground wire adapter


427


provides a terminal screw


438


to accommodate the ground wire of a light fixture.




The neutral wire adapter


426


also provides a terminal screw


438


to accommodate the neutral wire of a light fixture. The positive wire adapter


425


provides a terminal screw


438


to supply a positive connection irrelevant to the switch circuits. The cable sheath


581


,


591


,


601


is stripped from the ends of the cables


17


,


18


,


19


before being fully inserted into the cable ports


466


,


467


,


468


,


469


,


470


,


471


,


472


,


473


. The cables


17


,


18


,


19


, as well as the 2-wire jumper


14


and 4-wire jumpers


15


, are each secured by means of the cable clamps


436


and the cable clamp screws


437


.




Referring to

FIG. 211

, there is provided an electrical circuit


20


utilizing some of the modular electrical components which comprise the present invention. This electrical circuit


20


is given as an example only to illustrate the electrical components and it is not intended to imply that the present invention is limited to this electrical circuit


20


as there are an unlimited number of electrical circuit configurations which may be constructed with the present invention.




Electrical power is supplied to the junction box


12


by means of the 3-conductor cable


17


. The junction box


12


creates seven additional power supply circuits.




The junction box


12


provides electrical power to the receptacle circuit


80


by means of the 3-conductor cable


17


. The 3-conductor cable


17


is connected to the wallbox


1


into which the receptacle module


2


is installed. The wallbox


1


creates three additional power supply circuits. The wallbox jumper


16


provides electrical power to the adjacent wallbox


1


which also contains a receptacle module


2


.




The junction box


12


provides electrical power to the GFCI-receptacle circuit


850


by means of the 3-conductor cable


17


. The 3-conductor cable


17


is connected to the wallbox


1


into which the GFCI-receptacle module


10


is installed. The wallbox


1


creates two additional GFCI power supply circuits.




The junction box


12


provides electrical power to the ganging-module circuit


140


by means of the 3-conductor cable


17


. The 3-conductor cable


17


is connected to the wallbox


1


into which the ganging module


3


is installed. The wallbox


1


creates three additional power supply circuits.




The junction box


12


provides electrical power, by means of the 3-conductor cable


17


, to a 2-way-lighting circuit


535


in which a 2-way-switch module


4


is utilized. The 3-conductor cable


17


is connected to the light box-


13


. A 2-way-switch module


4


is connected to the light box


13


by means of the 3-conductor cable


17


. The 2-way-switch module


4


is installed into a wallbox


1


to which the 3-conductor cable


17


is connected. One 2-wire jumper


14


and two 4-wire jumpers


15


are installed into the light box


13


to simulate unused switch circuits. The light box


13


creates one additional power supply circuit.




The junction box


12


provides electrical power, by means of the 3-conductor cable


17


, to another 2-way-lighting circuit


535


in which a dimmer switch module


7


is utilized. The 3-conductor cable


17


is connected to the light box


13


. A dimmer switch module


7


is connected to the light box


13


by means of the 3-conductor cable


17


. The dimmer switch module


7


is installed into a wallbox


1


to which the 3-conductor cable


17


is connected. One 2-wire jumper


14


and two 4-wire jumpers


15


are installed into the light box


13


to simulate unused switch circuits. The light box


13


creates one additional power supply circuit. The same lighting circuit may be illustrated utilizing the fan-control switch module


8


or the timer switch module


9


in lieu of the dimmer switch module


7


.




The junction box


12


provides electrical power to the 3-way-lighting circuit


536


by means of the 3-conductor cable


17


. The 3-conductor cable


17


is connected to the light box


13


. Two 3-way-switch modules


5


are connected to the light box


13


by means of 4-conductor cables


18


. The 3-way-switch modules


5


are each installed into a wallbox


1


to which the 4-conductor cable


18


is connected. Two 4-wire jumpers


15


are installed into the light box


13


to simulate unused switch circuits. The light box


13


creates one additional power supply circuit.




The ganging-module circuit


140


provides electrical power to the 4-way-lighting circuit


537


by means of the 3-conductor cable


17


. The 3-conductor cable


17


is connected to the light box


13


. Two 3-way switch modules


5


are connected to the light box


13


by means of 4-conductor cables


18


. The 3-way-switch modules


5


are each installed into a wallbox


1


to which the 4-conductor cable


18


is connected. Two 4-way-switch modules


6


are also connected to the light box


13


by means of 5-conductor cables


19


. The 4-way-switch modules


6


are each installed into a wallbox


1


to which the 5-conductor cable


19


is connected. The light box


13


creates one additional power supply circuit. The light box


13


is connected to a second light box


13


by means of a 3-conductor cable


17


. The two light boxes


13


operate in unison. The light boxes


13


are connected to light source


540


.




The present invention may be provided in other modified forms without departing from the spirit and scope of the invention. The foregoing description is provided to illustrate one embodiment of the invention for purposes of this disclosure and it is intended to cover all changes and modifications which do not depart from the spirit and scope of this invention.




Industrial Applicability




The components which comprise the present invention may be manufactured as described previously using typical modern manufacturing facilities and practices. The cost of production for some of the components may be higher than that of conventional components. However, it is believed that the lower installation costs will offset the higher initial costs to the consumer while providing a superior electrical system which is safer and conducive to future additions and/or modifications. The modular electrical system may be used in residential structures as well as commercial buildings. The components may be marketed and distributed in the same manner as conventional components are distributed currently.



Claims
  • 1. An electrical system for a building structure, comprising:at least one first light source; a power source for providing power to actuate said at least said one first light source; one or more electrical switches for selectively actuating said one first light source, each of said electrical switches being selected from a group consisting of two-way electrical switches, three-way electrical switches and four-way electrical switches; one or more wall boxes wherein each of said wall boxes is adapted to accommodate one of said electrical switches; at least one first light box including a wiring module for electrically coupling each of said electrical switches to said at least one light source, and a plurality of cable ports adapted to receive electrical cable therein including a first cable port of said plurality of cable ports, a second cable port of said plurality of cable ports, a third cable port of said plurality of cable ports, and a power cable port of said plurality of cable ports; a plurality of electrical cables wherein one cable of said plurality of electrical cables electrically connects said power source to said power cable port of said plurality of cable ports, and one cable of said plurality of electrical cables electrically connects one of said switches to one of said first, second, or third cable ports of said plurality of cable ports, said at least one first light box allowing for connection of at least three switches of said electrical switches via said cables; said wiring module including a plurality of electrical conductors for electrically connecting said cables disposed in said cable ports of said plurality of cable ports to said at least one first light source.
  • 2. The electrical system as set forth in claim 1 wherein each of said plurality of electrical cables includes two or more current-carrying wire conductors and a ground wire conductor.
  • 3. The electrical system as set forth in claim 2 wherein said first cable port of said plurality of cable ports is adapted to be connected either to one of said two-way electrical switches via one of said cables of said plurality of electrical cables having three wire conductors or to one of said three-way electrical switches via one of said cables of said plurality of electrical cables having four wire conductors, and said second cable port of said plurality of cable ports is adapted to be connected either to one of said two-way electrical switches via a cable of said plurality of electrical cables having three wire conductors or to one of said three-way electrical switches via one of said cables of said plurality of electrical cables having four wire conductors, and said third cable port of said plurality of cable ports is adapted to be connected to one of said four-way electrical switches via one of said cables of said plurality of cable ports having five wire conductors.
  • 4. The electrical system as set forth in claim 3 wherein said plurality of cable ports further includes a fourth cable port, said fourth cable port being adapted to be connected to a four-way electrical switch via one of said cables of said plurality of electrical cables having five wire conductors.
  • 5. The electrical system as set forth in claim 3 wherein at least one of said first, second, and third cable ports of said plurality of cable ports is not connected to an electrical switch, said electrical system further including one or more jumper devices adapted to be disposed in said first, second or third cable ports of said plurality of cable ports, each of said jumper devices electrically simulating a closed switch circuit to allow for actuation of said first light source by any of said electrical switches connected to said cable ports.
  • 6. The electrical system as set forth in claim 5 further including at least one first jumper device having four wire conductors including a first wire conductor, a second wire conductor, a third wire conductor that is electrically connected to said second wire conductor, and a fourth wire conductor that is electrically connected to said first wire conductor, said at least one first jumper device being adapted to be inserted in said third cable port of said plurality of cable ports when said third cable port is not electrically connected to said four-way electrical switch.
  • 7. The electrical system as set forth in claim 6 further including at least one second jumper device having two wire conductors that are electrically connected together to simulate a closed switch circuit, said at least one second jumper device being adapted to be inserted in said first cable port of said plurality of cable ports when said first cable port is not electrically connected to said two-way electrical switch or said three-way electrical switch, and in said second cable port of said plurality of cable ports when said second cable port is not electrically connected to said two-way electrical switch or said three-way electrical switch.
  • 8. The electrical system as set forth in claim 7 wherein said two-way electrical switch is connected to said first cable port of said plurality of cable ports associated with said one first light box via said cable of said plurality of electrical cables having three wire conductors, said at least one second jumper device is connected to said second cable port of said plurality of cable ports, and said at least one first jumper device is connected to said third cable port of said plurality of cable ports to electrically simulate said closed switch circuit to allow for actuation of said at least one first light source by said two-way electrical switch.
  • 9. The electrical system as set forth in claim 6 wherein said three-way electrical switch is connected to said first cable port of said plurality of cable ports associated with said one first light box via said cable of said plurality of electrical cables having four wire conductors, said three-way electrical switch is connected to said second cable port of said plurality of cable ports via said cable of said plurality of electrical cables having four wire conductors, and said one first jumper device is connected to said third cable port of said plurality of cable ports to electrically simulate a closed switch circuit to allow for actuation of said at least one light source by any of said three-way electrical switches.
  • 10. The electrical system as set forth in claim 3 wherein said three-way electrical switch is connected to said first cable port of said plurality of cable ports associated with said one first light box via one of said cables of said plurality of electrical cables having four wire conductors, said three-way electrical switch is connected to said second cable port of said plurality of cable ports via said cable of said plurality of electrical cables having four wire conductors, and said four-way electrical switch is connected to said third cable port of said plurality of cable ports via a cable having five wire conductors, said three-way and four-way electrical switches allowing for actuation of said at least one light source by any of said electrical switches.
  • 11. The electrical system as set forth in claim 1 wherein each of said wall boxes includes at least one cable port of said plurality of cable ports adapted to receive one of said plurality of electrical cables therein, and a wiring module including a plurality of electrical conductors for electrically connecting said one of said electrical switches disposed in said wall box to one of said plurality of electrical cables disposed in each of said at least one cable port.
  • 12. The electrical system as set forth in claim 11 wherein each of said plurality of electrical cables has a predefined exterior profile extending the length of each of said cables.
  • 13. The electrical system as set forth in claim 12 wherein said at least one cable port of each of said wall boxes and at least one of said plurality of cable ports of said one first light box have dimensions corresponding to the exterior profile of said plurality of electrical cables, said plurality of cable ports being shaped to allow for insertion of said plurality of electrical cables into said plurality of cable ports in only one orientation, thereby restricting connection of each wire conductor of said plurality of electrical cables to a preselected one of said plurality of electrical conductors of each of said wall boxes and said light boxes.
  • 14. The electrical system as set forth in claim 1 wherein said plurality of cable ports includes a fifth cable port of said plurality of cable ports adapted to accommodate one of said plurality of electrical cables having three wire conductors including a first positive wire conductor, a first neutral wire conductor, and a first ground wire conductor, and a sixth cable port of said plurality of cable ports adapted to accommodate one of said plurality of electrical cables having three wire conductors including a second positive wire conductor, a second neutral wire conductor, and a second ground wire conductor, said fifth cable port of said plurality of cable ports and sixth cable port of said plurality of cable ports being electrically connected to said at least one light source.
  • 15. The electrical system as set forth in claim 14, further including a second light box, said second light box having a plurality of cable ports including fifth and sixth cable ports, said first and second light boxes are electrically connected together via one of said plurality of electrical cables, said electrical system further including at least one said first light source electrically connected to said first light box and a second light source electrically connected to said second light box, said power source supplying power to said second light source via one of said plurality of electrical cables having three wire conductors that extends from said fifth cable port of said plurality of cable ports associated with said first light box to said sixth cable port of said plurality of cable ports associated with said second light box, any of said switches connected to said first at least one light box controlling actuation of said first and second light sources.
  • 16. The electrical system as set forth in claim 15 further including a third light box having a third light source electrically connected thereto, said third light box having a plurality of cable ports including fifth and sixth cable ports, said fifth cable port of said plurality of cable ports associated with said second light box being electrically connected to said sixth cable port of said plurality of cable ports associated with said third light box via one of said plurality of electrical cables having three wire conductors; any of said electrical switches connected to said first light box controlling actuation of said first, second, and third light sources.
  • 17. The electrical system as set forth in claim 14 wherein said plurality of cable points associated with said first light box include a seventh cable port of said plurality of cable ports adapted to accommodate one of said plurality of electrical cables having three wire conductors including a third positive wire conductor, a third neutral wire conductor, and a third ground wire conductor, said seventh cable port of said plurality of cable ports being electrically connected to said power cable port of said plurality of cable ports to allow electrical communication with said power source, said seventh cable port of said plurality of cable ports allowing for power to be supplied to at least one of a plurality of electrical circuits associated with said electrical system.
  • 18. The electrical system as set forth in claim 1 wherein said group of electrical switches further includes a dimmer switch.
  • 19. The electrical system as set forth in claim 1 wherein said group of electrical switches further includes a fan control switch.
  • 20. The electrical system as set forth in claim 1 wherein said group of electrical switches further includes a timer switch.
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a division of Ser. No. 09/029,480, filed Feb. 24, 1998, now U.S. Pat. No. 6,156,971 which is a 371 of PCT/US96/13727, filed Aug. 27, 1996.

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