Information
-
Patent Grant
-
6578799
-
Patent Number
6,578,799
-
Date Filed
Thursday, December 6, 200123 years ago
-
Date Issued
Tuesday, June 17, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Agarwal; Brij K.
- Eckert Seamans Cherin & Mellott, LLC
-
CPC
-
US Classifications
Field of Search
US
- 246 220
- 246 219
- 246 218
- 246 260
- 246 476
- 246 401
- 246 253
- 246 448
-
International Classifications
-
Abstract
A modular sensor apparatus for detecting the location of a movable track point includes a primary sensor and a secondary sensor disposed on a sensor mount that is movable with respect to a frame that is mounted on a switch machine. The secondary sensor is offset from the primary sensor in order to permit the secondary sensor to detect the need for imminent readjustment of the track point prior to the time at which the track point becomes maladjusted and in need of immediate readjustment. The sensor mount is threadably adjustable with respect to the frame, whereby once the primary sensor has detected the position of the movable track point when it is disposed against a fixed stock rail, the sensor mount can be moved a fixed threshold distance by rotating a thumbwheel a fixed number of turns.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to railroad track switch mechanisms and, more particularly, to a sensor apparatus for sensing the position of a railroad track point.
2. Description of the Related Art
As is known in the relevant art, railroad switch mechanisms are employed between a first set of railroad tracks and an intersecting second set of railroad tracks to selectively switch a train traveling on one of the sets of tracks to the other set of tracks. At the switch mechanism, each pair of track includes a stock rail that is fixed and a movable rail that is selectively movable by the switch mechanism. In this regard, the two movable rails are connected with one another by a bar that permits both movable rails to be simultaneously moved in a single motion of the switch machine. Most switch machines today include an electric motor that performs the switching operation, as well as a backup lever that permits the tracks to be switched manually.
The movable tracks are selectively shifted between a first desirable position and a second desirable position with regard to the fixed stock rails. In the first desirable position, a first movable rail is disposed closely adjacent a first stock rail and the second movable rail is spaced from the second stock rail. In the second desirable position, the second movable rail is disposed closely adjacent the second stock rail, and the first movable rail is spaced from the first stock rail. Each of the movable rails is tapered to a sharp point where it engages the corresponding stock rail in order to provide a smooth transition from the stock rail to the movable rail.
In order to maintain such a smooth transition between the stock rail and the movable rail, it is desired that the movable rail with its tapered end be disposed against the stock rail or at least be disposed closely adjacent the stock rail and typically be spaced no farther than ¼ inch away from the stock rail. If the movable rail is spaced more than ¼ inch away from the stock rail, it is possible for the train wheel rolling along the stock rail to miss the movable rail and continue along the stock rail which can result in a derailment of the train.
In an effort to avoid such a derailment situation, it is known to provide a system for detecting the position of the point of the movable track and to send an appropriate signal depending upon whether the movable track point is within the typical ¼ inch threshold or is outside the threshold and in need of readjustment. For instance, the system may display a green light that can be observed by train personnel if the track point is within the threshold, and alternatively display a red light if the track point is outside the threshold and in need of adjustment. In the latter situation, the train is expected to stop and wait while a railroad worker travels to the switch site and readjusts the movable tracks within the threshold to permit the train to safely pass. While such a delay is costly, it advantageously avoids a train derailment. Previously known point detection systems have not, however, been without limitation. Most such known detection systems have employed mechanical apparatuses such as cam and roller arrangements that were configured to engage certain parts of a specially ground point detector bar that was physically connected with the movable tracks. The cam and roller arrangements would engage special surfaces of the point detector bar when the point detector bar and thus the movable tracks were in specific positions with respect to the stock rails. Such mechanical point detection systems were subject to high levels of wear over time with consequent lost motion and inaccurate position readings. Additionally, in the event that such mechanical detection systems were maladjusted with the cam and roller arrangements being in perpetual engagement with the point detector bar, such maladjustment resulted in accelerated wear due to the vibrations experienced by the system when a train passed over the switch. It thus is known to provide an electronic sensor that is capable of detecting the position of the track point without requiring physical contact between mechanical components.
Such known sensor-based systems have not, however, been without limitations. Due to the high vibrations and the extreme temperature variations of the environment in which such sensor-based systems are used, it is known that the sensitive sensing equipment of such systems periodically requires replacement. Such replacement can be time consuming inasmuch as it can require complex disassembly of the switch machine and painstaking readjustment procedures. It is thus desirable to provide a point detector system that can be easily replaced. It is further desired to provide a sensor system that can readily be readjusted.
Previously known sensor-based systems have been generally effective at indicating that a track point has become maladjusted and impassable thus requiring a train to await readjustment of the track point before proceeding over the switch. Such waiting is costly for the rail company, however. It thus is desirable to additionally provide a sensor-based point detection system that additionally indicates the need for imminent readjustment of a track point prior to the time that the track point actually becomes maladjusted and is in need of immediate readjustment.
SUMMARY OF THE INVENTION
In view of the foregoing, a modular sensor apparatus for detecting the location of a movable track point includes a primary sensor and a secondary sensor disposed on a sensor mount that is movable with respect to a frame that is mounted on a switch machine. The secondary sensor is offset from the primary sensor in order to permit the secondary sensor to detect the need for imminent readjustment of the track point prior to the time at which the track point becomes maladjusted and in need of immediate readjustment. The sensor mount is threadably adjustable with respect to the frame, whereby once the primary sensor has detected the position of the movable track point when it is disposed against a fixed stock rail, the sensor mount can be moved a fixed threshold distance by rotating a thumbwheel a fixed number of turns.
An aspect of the present invention is to provide a sensor apparatus for detecting the location of a movable track point of a movable track of a railroad switch machine.
Another aspect of the present invention is to provide a sensor apparatus that is modular.
Another aspect of the present invention is to provide a sensor apparatus having a primary sensor and a secondary sensor, the secondary sensor being offset from the primary sensor.
Another aspect of the present invention is to provide a sensor apparatus that detects the need for imminent readjustment of a track point prior to the track point becoming maladjusted and requiring immediate readjustment.
Another aspect of the present invention is to provide a sensor apparatus having a threadably adjustable sensor mount that can be adjusted a threshold distance by rotating a threaded member a given number of turns.
BRIEF DESCRIPTION OF THE DRAWINGS
A further understanding of the invention can be gained from the following description of the preferred embodiment when in read in conjunction with the accompanying drawings in which:
FIG. 1
is a perspective view of a portion of a switch machine that incorporates a pair of sensor apparatuses in accordance with the present invention;
FIG. 2
is an exploded version of
FIG. 1
;
FIG. 3
is an exploded view of one of the sensor apparatuses of
FIG. 1
;
FIG. 4
is a front elevational view of the sensor apparatus of
FIG. 3
;
FIG. 5
is a view similar to
FIG. 4
, except showing a sensor mount of the sensor apparatus spaced to a different position;
FIG. 6
is a side elevational view of the sensor apparatus of
FIG. 3
;
FIG. 7A
is a perspective view of a railroad switch including a schematically depicted switch machine connected with a pair of movable tracks in a first position;
FIG. 7B
is a front elevational view of a point detector sleeve and a target of the switch machine, with the position of the target with respect to the point detector sleeve corresponding with the first position of the movable tracks;
FIG. 8A
is a view similar to
FIG. 7A
, except depicting the movable tracks in a second position;
FIG. 8B
is a view similar to
FIG. 7B
, except depicting the target being disposed at a location with respect to the point detector sleeve that reflects the movable tracks being in the second position;
FIG. 9
is a view similar to
FIG. 7B
, except depicting the target at a threshold position that is spaced from the position of the target that is depicted in
FIG. 7B
; and
FIG. 10
is a view similar to
FIG. 7B
, except depicting the target located at a readjustment position disposed between the position of the target depicted in FIG.
7
B and the threshold position.
Similar numerals refer to similar parts throughout the specification.
DESCRIPTION OF THE PREFERRED EMBODIMENT
A switch machine
4
in accordance with the present invention is schematically depicted in
FIGS. 7A and 8A
as being operatively connected with a railroad switch
8
to switch a train (not shown) between a first set of railroad tracks and a second set of railroad tracks in a known fashion.
As can be seen in
FIGS. 7A and 8A
, the railroad switch
8
includes a first movable track
12
and a second movable track
16
that are movably connected with one another via a head rod
20
extending therebetween. The railroad switch
8
further includes a first stock rail
24
and a second stock rail
28
that are substantially fixed and immovable. As is known in the relevant art, the switch machine
4
is configured to move the first and second movable tracks
12
and
16
between a first position (
FIG. 7A
) and a second position (FIG.
8
A). When the first and second movable tracks
12
and
16
are in the first position, the first movable track
12
is engaged with or is disposed closely adjacent the first stock rail
24
, and the second movable track
16
is spaced from the second stock rail
28
. When the first and second movable tracks
12
and
16
are in the second position, the second movable track is engaged with or is disposed closely adjacent the second stock rail
28
, and the first movable track
12
is spaced from the first stock rail
24
. The first and second movable tracks
12
and
16
are each tapered to a sharp track point to provide a smooth transition from the first and second stock rails
24
and
28
.
In addition to including a power apparatus that provides the motile force to move the first and second movable tracks
12
and
16
between the first and second positions, the switch machine
4
includes a position sensing system
32
for detecting the position of the first and second movable tracks
12
and
16
with respect to the first and second stock rails
24
and
28
as well as a retention system (not shown) for retaining the first and second movable tracks
12
and
16
in one of the first and second positions. With particular regard to the position sensing system
32
, it is desired that the first and second movable tracks
12
and
16
tightly engage the first and second stock rails
24
and
28
when the first and second movable tracks
12
and
16
are in the first and second positions in order to ensure the smooth transition of the train from the first and second stock rails
24
and
28
to the first and second movable tracks
12
and
16
, as the case may be, without a derailment. Due to the effects of mechanical wear, maladjustment, and foreign debris such as stones and ice being interposed between the first and second movable tracks
12
and
16
and the first and second stock rails
24
and
28
, it is possible for the movable tracks to be disposed closely adjacent the stock rails without being physically engaged therewith. If the movable racks are spaced too far from the stock rails, however, a derailment of the train may result. The position sensing system
32
thus is configured to generate an alarm signal when the first or second movable track
12
or
16
, as appropriate, is spaced beyond the predetermined threshold from its corresponding stock rail. The typical threshold distance is ¼ inch, although in some circumstances it maybe ⅜ inch.
The position sensing system
32
includes a support
36
, a rod apparatus
40
that is physically connected with or linked with the first and second movable tracks
12
and
16
, and a detection mechanism
44
that is includes a first sensor apparatus
48
and second sensor apparatus
52
. As will be set forth more fully below, a portion of the rod apparatus
40
moves in conjunction with the first and second movable tracks
12
and
16
and thus provides an indication of the position of the first and second movable tracks
12
and
16
that can be detected by the first and second sensor apparatuses
48
and
52
.
The rod apparatus
40
includes a point detector sleeve
56
, a point detector bar
60
that telescopes within the point detector sleeve, and a target
64
mounted on the point detector bar
60
. More specifically, the point detector sleeve
56
is a substantially cylindrical member having an arcuate outer surface and being formed with a substantially cylindrical bore
68
extending throughout the longitudinal extent of the point detector sleeve
56
. The point detector sleeve
56
is additionally formed with a slot
72
extending along a portion of the arcuate outer surface and in communication with the bore
68
. The point detector sleeve
56
is mounted on a first cap
76
and a second cap
80
that are, in turn, mounted on a first ear
84
and a second ear
88
of the support
36
. The point detector sleeve
56
is thus fixedly mounted on the support
36
.
The point detector bar
60
is an elongated substantially cylindrical member that is sized to telescope within the bore
68
of the point detector sleeve
56
. The point detector bar
60
extends through an opening formed in the first cap
76
and is connected via a connection bar (not specifically shown) with the first and second movable tracks
12
and
16
.
The target
64
is fixedly mounted on the point detector bar
60
with a screw
92
. The target
64
is configured to remain disposed within the slot
72
while the point detector bar
60
telescopes within the bore
68
of the point detector sleeve
56
. The target
64
is mounted on the point detector bar
60
by initially receiving a portion of the point detector bar
60
into the bore
68
and receiving the screw
92
through an insertion opening (not shown) formed in the point detector sleeve
56
opposite the slot
72
. The screw
92
is then received through a cross-bore
94
formed in the point detector bar
60
and is threadably received in a correspondingly threaded hole formed in the target
64
.
It can be seen that the position of the target
64
within the slot
72
is directly indicative of the position of the first and second movable tracks
12
and
16
with respect to the first and second stock rails
24
and
28
. The first and second sensor apparatuses
48
and
52
are configured to sense the proximity of the target
64
in order to detect the position of the first and second movable tracks
12
and
16
, as will be set forth more fully below.
The first and second sensor apparatuses
48
and
52
are modular in nature, meaning that they each exist as a complete assembly of components that can be readily installed into and removed from the support
36
as a unit. Inasmuch as the first and second sensor apparatuses
48
and
52
are substantially structurally identical, only the first sensor apparatus
48
will be described in detail herein. As will be set forth more fully below, the first sensor apparatus
48
is provided to detect the proximity of the first movable track
12
to the first stock rail
24
, and the second stock rail
28
is provided to detect the proximity of the second movable track
16
to the second stock rail
28
.
As can best be seen in
FIG. 3
, the first sensor apparatus
48
includes a frame assembly
90
, a primary sensor
132
, and a secondary sensor
136
. The frame assembly
90
includes a frame
96
and an upper plate
174
. The frame assembly
90
further includes an adjustment apparatus
104
and a sensor mount
128
disposed on the frame
96
, and a locking apparatus
108
disposed on the upper plate
174
.
The frame
96
is formed with an attachment hole
116
that is counterbored to permit the frame
96
and thus the first sensor apparatus
48
to be fixedly mounted on the support
36
with a bolt
112
(
FIG. 2.
) An insulation sheet
120
(
FIG. 2
) is interposed between the support
36
and the frame
96
, and an insulating washer
124
(
FIGS. 2 and 3
) is disposed in the counterbore of the attachment hole
116
and is interposed between the frame
96
and the head of the bolt
112
. The insulation sheet
120
and insulating washer
124
electrically isolate the first sensor apparatus
48
from the support
36
which advantageously reduces the likelihood that the first sensor apparatus
48
will be burned out in the event of a lightning strike to the switch machine
4
. It is understood, however, that other types of insulating structures maybe employed to electrically isolate the first sensor apparatus
48
from the support
36
.
As can be understood from
FIG. 2
, the point detector bar
60
translates along a direction of travel indicated generally by the arrow
98
with respect to the point detector sleeve
56
, and the first and second movable tracks
12
and
16
similarly translate along the same direction of travel
98
. While it is understood that in moving between the first and second positions the first and second movable tracks
12
and
16
may both simultaneously pivot and translate, the displacement of the first and second movable tracks
12
and
16
as it relates to the telescoping movements of the point detector bar is considered herein to be a translation along the direction of travel that is indicated generally at the numeral
98
.
The primary sensor
132
and the secondary sensor
136
are disposed on the sensor mount
128
, and the sensor mount
128
is movable with respect to the frame
96
. More specifically, the sensor mount is translatable with respect to the frame. The primary sensor
132
is disposed in a primary hole
140
formed in the sensor amount
128
, and the secondary sensor
136
is disposed in a mounting hole
144
formed in the sensor mount
128
.
As can be seen in
FIG. 3
, the mounting hole
144
is not cylindrical, but rather is formed by the union of a pair of intersecting parallel cylindrical holes. The mounting hole
144
is thus generally of a figure-
8
shape in cross section. The uniquely shaped mounting hole
144
thus includes a first seat
148
and a second seat
152
, each of which is defined by one of the cylindrical holes. The secondary sensor
136
advantageously can be disposed in either of the first and second seats
148
and
152
depending upon whether the secondary sensor
136
is being positioned as such for use in the first sensor apparatus
48
that will be employed to detect the position of the target
64
when the first and second movable tracks
12
and
16
are in the first position, or whether the secondary sensor
136
is being positioned for use in the second sensor apparatus
52
that will be employed to detect the position of the target
64
when the first and second movable tracks are in the second position. In this regard, the secondary sensor
136
disposed in the first seat
148
defines a first mounting position, and the secondary sensor
136
disposed in the second seat
152
defines a second mounting position.
As can be understood from
FIGS. 4 and 5
, the first and second seats
148
and
152
are each slightly offset along the direction of travel
98
from the primary hole
140
and thus from the primary sensor
132
. The purpose of such offsetting of the first and second seats
148
and
152
from the primary sensor
132
will be set forth more fully below.
The adjustment apparatus
104
includes a threaded member
156
, a pair of thumbwheels
160
mounted at opposite ends of the threaded member
156
, and a slide
164
that is fixedly mounted on the frame
96
. The threaded member
156
is rotatably disposed in a pair of spaced rotational seats
168
formed on the frame
96
. The thumbwheels
160
are fixedly mounted on the threaded member
156
in such a fashion that the frame
96
is interposed between the thumbwheels
160
, whereby the threaded member
156
is retained on the frame
96
while permitting rotation of the threaded member
156
and the thumbwheels
160
.
The sensor mount
128
is mounted on both the threaded member
156
and the slide
164
. More specifically, the threaded member
156
operatively extends through a threaded seat
172
(
FIGS. 4 and 5
) formed on the sensor mount
128
, with the threaded seat
172
being threaded to cooperate threadably with the threaded member
156
. As such, rotation of the threaded member
156
and the thumbwheels
160
causes the sensor mount
128
to translate along the direction of travel
98
inasmuch the threaded member
156
and thumbwheels
160
are non-translatably mounted on the frame
96
. The slide
164
extends through a slide hole
170
formed in the sensor mount
128
to resist rotation of the sensor mount
128
upon rotation of the thumbwheels
160
and threaded member
156
.
As is best shown in
FIGS. 2 and 3
, the upper plate
174
is formed with an elongated aperture
176
that extends in a direction substantially parallel with the direction of travel
98
(FIG.
2
). The locking apparatus
108
includes a bolt
180
, a flat washer
184
and a lock washer
188
. The bolt
180
can be threaded into a threaded opening (not shown) formed in the sensor mount
128
and can be tightened against the upper plate
174
to lock the sensor mount
128
in a given position with respect to the frame
96
. If it is desired to reposition the sensor mount
128
, the bolt
180
can be loosened and then retightened after repositioning of the sensor mount
128
.
In operation, the first sensor apparatus
48
detects the presence of the target
64
at both a threshold position (
FIG. 9
) and a readjustment position (
FIG. 10
) of the target
64
for purposes to be set forth more fully below. Further in this regard, the position of the target
64
when the first and second movable tracks
12
and
16
are in the first position is depicted generally in
FIG. 7B
, and the position of the target
64
when the first and second movable tracks
12
and
16
are in the second position is indicated generally in FIG.
8
B. It is understood that the threshold and readjustment positions of the target
64
depicted generally in
FIGS. 9 and 10
, respectively, correspond with specific allowable departures or movements of the first and second movable tracks
12
and
16
from the first position depicted generally in
FIG. 7A
, and that separate threshold and readjustment positions (not shown) of the target
64
exist as to the second position of the first and second movable tracks
12
and
16
(FIG.
8
A).
The primary and secondary sensors
132
and
136
are each Hall Effect sensors that are configured to detect the proximity of the target
64
thereto. The primary and secondary sensors
132
and
136
are each connected with additional circuitry that provide various indications to railroad personnel depending upon the signals received from the primary and secondary sensors
132
and
136
.
In order to adjust the first sensor apparatus
48
, the first and second movable tracks
12
and
16
are carefully positioned in the first position such that the first movable track
12
is tightly disposed against the first stock rail
28
. The thumbwheels
160
are then rotated to translate the sensor mount
128
until the primary sensor
136
detects the presence of the target
64
. Such a position of the sensor mount
128
is depicted generally in FIG.
4
. Depending upon the specific configuration of the target
64
, the sensor mount
128
likely will be adjusted to the point at which it begins to sense the leading edge of the target
64
.
Once the sensor mount
128
has been adjusted to detect the target
64
in the first position in the aforementioned fashion, the position of one of the thumbwheels
160
is noted and the thumbwheel
160
is then rotated a specific number of rotations in order to translate the sensor mount
128
by the threshold distance along the direction of travel
98
. Such a position of the sensor mount
128
is indicated generally in FIG.
5
. In this regard, the threaded member
156
is threaded in a known fashion with a specific number of threads per inch. For instance, if the threaded member
156
is threaded to have twenty threads per inch, each thread will occupy 0.05 inches along the length of the threaded member
156
. Correspondingly, each rotation of the threaded member
156
with the thumbwheels
160
results in a translation of the sensor mount
128
by 0.05 inches along the direction of travel
98
.
It thus can be seen that if the threshold distance is ¼ inch, a threaded member
156
having twenty threads per inch will need to be rotated five times in order to translate the sensor mount
128
by the ¼ inch threshold distance. Accordingly, it can be seen that by rotating the thumbwheels
160
a given number of turns, the sensor mount
128
can be advantageously translated a precise distance from where (as depicted in
FIG. 4
) the primary sensor
132
initially detected the target
64
with the first and second movable tracks
12
and
16
in the first position to a location (as is depicted in
FIG. 5
) where the primary sensor
132
is capable of detecting the target
64
when the first movable track
12
is at the threshold position and is out of adjustment. The bolt
180
is then preferably tightened to lock the sensor mount
128
in the aforementioned position.
By configuring the first sensor apparatus
48
such that the threaded member
156
has a specified number of threads per inch, the sensor mount
128
can be quickly and accurately translated the threshold distance without the need for external measuring devices such as rulers or calipers. Similarly, the only tool required for performing such an adjustment is a wrench or other tool that can loosen and tighten the bolt
180
. It is understood that if the threshold distance is other than ¼ inch, the thumbwheels
160
can be rotated a different number of turns and/or the threaded member
156
may be configured to have a different number of threads per inch to simplify the number of rotations required.
The secondary sensor
136
advantageously detects a condition in which the first movable track
12
is at a readjustment position that is disposed between the first position and the threshold position. In this regard, the secondary sensor
136
generates a signal when the target
64
is at the readjustment position (FIG.
10
), which accordingly signals to a maintenance worker the need for imminent readjustment of the first and second movable tracks
12
and
16
prior to the first and second movable tracks
12
and
16
actually reaching the threshold position (FIG.
9
), at which time readjustment of the first and second movable tracks
12
and
16
would be immediately necessary. In this regard, when the first and second tracks
12
and
16
are undesirably at the threshold position, a warning signal is generated by the switch machine
4
that indicates to railroad personnel that the railroad switch
8
is unsafe to cross, thus requiring a train to wait until the first and second movable tracks
12
and
16
can be readjusted. As such, the advantageous signal provided by the secondary sensor
136
that the first and second movable tracks
12
and
16
are in the readjustment position, which is prior to the first and second movable tracks
12
and
16
reaching the threshold position, a maintenance worker can be alerted to the need for readjustment of the first and second movable tracks
12
and
16
prior to the time at which the first and second movable tracks
12
and
16
become so far out of adjustment that trains are prohibited from traversing the railroad switch
8
.
As indicated hereinbefore, the first and second seats
148
and
152
are each offset in opposite directions along the direction of travel
98
from the primary sensor
132
. Such an offset from the primary sensor
132
provides the distance between the primary and secondary sensors
132
and
136
which spaces apart their individual detection zones and which permits their detection of the threshold position and the readjustment position, respectively, of the target
64
. As such, no additional adjustment needs to be performed after the thumbwheels
160
have been rotated the prescribed number of turns in order to translate the sensor mount
128
to the position depicted generally in FIG.
5
. The secondary sensor
136
is offset from the primary sensor
132
a sufficient distance that the secondary sensor
136
will detect the presence of the target
64
prior to the target
64
being detected by the primary sensor
132
. The target
64
being detected by the primary sensor
132
would indicate that the first and second movable tracks
12
and
16
have reached the threshold position, requiring immediate readjustment.
It can be seen that as to the first sensor apparatus
48
, the secondary sensor
136
is disposed in the first seat
148
, which provides an offset of the secondary sensor
136
in a direction from the primary sensor
132
toward the position the target occupied
64
in the first position (FIG.
7
B). Similarly, in the second sensor apparatus
52
the secondary sensor
136
is disposed in the second seat
152
, which provides an offset in a direction from the primary sail sensor
132
toward the position occupied by the target
64
when in the second position (FIG.
8
B). It thus can be seen that by configuring the mounting hole
144
to have both the first and secondary seats
148
and
152
the modular nature of the first sensor apparatus
48
can be maintained, whereby a single component assembly can be used for both the first sensor apparatus
48
and the second sensor apparatus
52
, and the only change required therebetween is selecting placement of the secondary sensor
136
in the first or second seats
148
or
152
.
Accordingly, the first and second sensor apparatuses
48
and
52
are substantially identical to one another and are modular in nature, which permits expedited removal and installation of each with only rudimentary tools and permits a single apparatus to be used as either of the first and second sensor apparatuses
48
and
52
. Additionally, by providing the threaded member
156
with a known thread distribution along its length, the sensor mount
128
can be quickly and accurately translated by the threshold distance by simply rotating the thumbwheels
160
a number of turns and without the need for external measuring devices. Furthermore, the secondary sensor
136
is advantageously provided in an offset position which the presence of the first and second movable tracks
12
and
16
at the readjustment position, which permits indication to railroad maintenance personnel the need for readjustment of the first and second movable tracks
12
and
16
prior to the time at which it would be necessary to make a train wait due to maladjustment of the first and second movable tracks. It is understood that those knowledgeable in the art would perceive additional advantages not specifically disclosed herein.
While a particular embodiment of the present invention has been described herein, it is understood that various changes, additions, modifications, and adaptations may be made without departing from the scope of the present invention, as set forth in the following claims.
Claims
- 1. A sensor apparatus for detecting the location of a movable track that is movable along a direction of travel between a first position and a second position, the sensor apparatus comprising:a frame assembly including a sensor mount and a frame, the sensor mount being movable with respect to the frame; a primary sensor disposed on the sensor mount, the primary sensor being structured to detect a condition in which the movable track has moved from the first position beyond a threshold position that is spaced from the first position; and a secondary sensor disposed on the sensor mount, the secondary sensor being structured to detect a condition in which the movable track is located at a readjustment position disposed between the first position and the threshold position.
- 2. The sensor apparatus as set forth in claim 1, in which the secondary sensor is offset from the primary sensor along the direction of travel of the movable track.
- 3. The sensor apparatus as set forth in claim 2, in which the secondary sensor is mounted on the sensor mount in one of a first mounting position and a second mounting position.
- 4. The sensor apparatus as set forth in claim 3, in which the first and second mounting positions are defined on a mounting hole formed in the sensor mount.
- 5. The sensor apparatus as set forth in claim 1, in which the sensor mount is translatable with respect to the frame.
- 6. The sensor apparatus as set forth in Claim 5, in which the frame assembly includes an adjustment apparatus operatively extending between the frame and the sensor mount.
- 7. The sensor apparatus as set forth in claim 6, in which the adjustment apparatus includes a threaded member extending between the frame and the sensor mount.
- 8. The sensor apparatus as set forth in claim 7, in which the threaded member is rotatably disposed on the frame and is threadably cooperable with the sensor mount.
- 9. The sensor apparatus as set forth in claim 1, in which the frame assembly includes a locking apparatus that locks the sensor mount in a given position with respect to the frame.
- 10. The sensor apparatus as set forth in claim 9, in which the locking apparatus includes a locking member that is lockably extendable between the frame and the sensor mount.
- 11. The sensor apparatus as set forth in claim 1, in which the sensor apparatus is modular.
- 12. The sensor apparatus as set forth in claim 10, in which the locking member is a fastener.
- 13. The sensor apparatus as set forth in claim 12, in which the sensor mount includes a primary hole formed therein, the primary sensor being receivable in the primary hole.
- 14. The sensor apparatus as set forth in claim 13, in which the sensor mount includes a mounting hole formed therein, the mounting hole including a first seat and a second seat, the secondary sensor being disposed on one of the first and second seats, and in which the first and second seats are each offset along the direction of travel from the primary hole.
- 15. The sensor apparatus as set forth in claim 14, in which the first and second seats are each offset substantially the same distance along the direction of travel in opposite directions from the primary hole.
- 16. An apparatus for detecting a condition in which a movable track is on the verge of moving along a direction of travel outside a threshold region that extends between a desired first position and a threshold position, the apparatus comprising:means for detecting the presence of the movable track at the threshold position; means for detecting the presence of the movable track at a readjustment position disposed between the first position and the threshold position; and means for simultaneously moving along the direction of travel the means for detecting the presence of the movable track at the threshold position and the means for detecting the presence of the movable track at the readjustment position.
- 17. The apparatus as set forth in claim 16, in which the means for detecting the presence of the movable track at the threshold position and the means for detecting the movable track at the readjustment position are offset from one another along the direction of travel.
- 18. The apparatus as set forth in claim 16, in which the apparats is modular.
- 19. A sensor apparatus for detecting the location of a movable track that is movable along a direction of travel between a first position and a second position, the sensor apparatus comprising:a frame assembly including a sensor mount; a primary sensor disposed on the sensor mount, the primary sensor being structured to detect a condition in which the movable track has moved from the first position beyond a threshold position that is spaced from the first position; and a secondary sensor disposed on the sensor mount, the secondary sensor being structured to detect a condition in which the movable track is located at a readjustment position disposed between the first position and the threshold position; the secondary sensor being offset from the primary sensor along the direction of travel of the movable track; the secondary sensor being mounted on the sensor mount in one of a first mounting position and a second mounting position; and in which the first mounting position is defined on a first seat, and in which the second mounting position is defined on a second seat.
US Referenced Citations (7)