The disclosure relates to an electronic device, and more particularly, to a modulation device.
During the manufacture of an electronic device, ions in the metal layer on the substrate tend to diffuse to the upper element area, resulting in degradation of element characteristics. In addition, the grain roughness of the semiconductor layer in the element may be increased by the roughness of the underlying metal layer, resulting in reduced carrier mobility. In addition, the element is readily electrically coupled with the underlying metal layer, resulting in threshold voltage shift.
The disclosure provides a modulation device that may improve the influence of a metal layer on a driving element.
In an embodiment of the disclosure, a modulation device includes a substrate, a metal layer, at least one driving element, and a modulation unit. The metal layer is disposed on the substrate and has at least one hole. The at least one driving element is disposed on the substrate and overlapped with the at least one hole. The modulation unit is electrically connected to the at least one driving element.
In another embodiment of the disclosure, a modulation device includes a substrate, a metal layer, at least one driving element, and a modulation unit. The metal layer is disposed on the substrate and includes a first portion and a second portion, wherein a thickness of the first portion is greater than a thickness of the second portion. The at least one driving element is disposed on the substrate and overlapped with the second portion. The modulation unit is electrically connected to the at least one driving element.
In order to make the aforementioned features and advantages of the disclosure more comprehensible, embodiments accompanied with figures are described in detail below.
Hereinafter, exemplary embodiments of the disclosure are described in detail, and examples of the exemplary embodiments are conveyed via the figures. Wherever possible, the same reference numerals are used in the figures and the descriptions to refer to the same or similar portions.
Certain terms are used throughout the specification and attached claims of the disclosure to refer to particular elements. Those having ordinary skill in the art should understand that manufacturers of electronic devices may refer to the same element with different names. The specification does not intend to distinguish between elements having the same function but different names. In the following specification and claims, words such as “comprising” and “including” are open-ended words, so they should be interpreted as meaning “comprising but not limited to . . . ”
The directional terms mentioned herein, such as “upper”, “lower”, “front”, “rear”, “left”, “right”, etc., refer to directions in the drawings. Accordingly, the directional terms used are for illustration, not for limiting the disclosure. In the drawings, each figure illustrates the general characteristics of methods, structures, and/or materials used in particular embodiments. However, these drawings should not be interpreted as defining or limiting the scope or nature encompassed by these embodiments. For example, the relative dimensions, thicknesses, and positions of layers, regions, and/or structures may be reduced or exaggerated for clarity.
A structure (or layer, element, substrate) described in the disclosure as being located on/over another structure (or layer, element, substrate) may mean that the two structures are adjacent and directly connected, or it may mean that the two structures are adjacent rather than directly connected. Indirect connection means that there is at least one intermediate structure (or intermediate layer, intermediate element, intermediate substrate, intermediate space) between the two structures. The lower surface of one structure is adjacent to or directly connected to the upper surface of the intermediate structure, and the upper surface of the other structure is adjacent to or directly connected to the lower surface of the intermediate structure. The intermediate structure may be formed by a single-layer or multi-layer physical structure or non-physical structure without limitation. In the disclosure, when a structure is disposed “on” other structures, it may mean that a certain structure is “directly” on the other structures, or that a certain structure is “indirectly” on the other structures, that is, there is at least one structure interposed between the certain structure and the other structures.
The terms “about”, “substantially”, or “essentially” are generally interpreted as being within 10% of a given value or range, or as being within 5%, 3%, 2%, 1%, or 0.5% of a given value or range.
Words such as “first” and “second” used in the specification and claims are used to modify elements, which do not themselves imply and represent that the (or these) elements have any previous ordinal numbers, nor do they imply an order of a certain element with another element, or an order in manufacturing methods. These ordinal numbers are used to clearly distinguish an element having a certain designation from another element having the same designation. The same wording may be not used in the claims and the specification. Accordingly, a first member in the specification may be a second member in the claims.
The electrical connection or coupling described in the disclosure may both refer to direct connection or indirect connection. In the case of direct connection, the terminals of elements on two circuits are connected directly or to each other by a conductor segment. In the case of indirect connection, there is a switch, a diode, a capacitor, an inductor, a resistor, other suitable elements, or a combination of the above elements between the terminals of the elements on the two circuits, but the disclosure is not limited thereto.
In the disclosure, the thickness, length, and width may be measured by using an optical microscope (OM), and the thickness or width may be measured by a cross-sectional image in an electron microscope, but the disclosure is not limited thereto. In addition, any two values or directions used for comparison may have a certain error. Moreover, the phrases “the given range is from a first value to a second value” and “the given range falls within the range from a first value to a second value” mean that the given range includes the first value, the second value, and other values in between. If a first direction is perpendicular to a second direction, the angle between the first direction and the second direction may be between 80 degrees and 100 degrees. If the first direction is parallel to the second direction, the angle between the first direction and the second direction may be between 0° and 10°.
It should be noted that, in the following embodiments, without departing from the spirit of the disclosure, features in several different embodiments may be replaced, reorganized, and mixed to complete other embodiments. As long as the features of the various embodiments do not violate the spirit of the disclosure or conflict each other, they may be mixed and matched arbitrarily.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those having ordinary skill in the art to which this disclosure belongs. It may be understood that these terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning consistent with the background or context of related techniques and the disclosure, and should not be interpreted in an idealized or overly formal manner, unless otherwise defined in the embodiments of the disclosure.
In the disclosure, an electronic device may include a display device, a backlight device, a radio-frequency device, a sensing device, or a tiling device, but the disclosure is not limited thereto. The electronic device may be a bendable or flexible electronic device. The display device may be a non-self-luminous display device or a self-luminous display device. The radio-frequency device may include a frequency-selective surface (FSS), a radio-frequency filter (RF-filter), a polarizer, a resonator, or an antenna, etc. The antenna may be a liquid-crystal type antenna or a non-liquid-crystal type antenna. The sensing device may be a sensing device for sensing capacitance, light, heat, or ultrasound, but the disclosure is not limited thereto. The electronic element may include a passive element and an active element, such as a capacitor, a resistor, an inductor, a diode, a transistor, and the like. The diode may include a light-emitting diode or a photodiode. The light-emitting diode may include, for example, an organic light-emitting diode (OLED), a mini LED, a micro LED, or a quantum dot LED, but the disclosure is not limited thereto. The tiling device may be, for example, a display tiling device or a radio-frequency tiling device, but the disclosure is not limited thereto. It should be noted that the electronic device may be any arrangement and combination of the above, but the disclosure is not limited thereto. In the following, the radio-frequency device is used as the electronic device to illustrate the content of the disclosure, but the disclosure is not limited thereto.
Referring to
In detail, the substrate 10 may be used to carry an element. In some embodiments, the substrate 10 may also be used as a waveguide structure transmitting an electromagnetic wave, but the disclosure is not limited thereto. In other embodiments, the waveguide structure may be replaced by a transmission line or a free space. The substrate 10 may be a rigid substrate or a flexible substrate. For example, the material of the substrate 10 may include glass, polymer film (such as polyimide film), printed circuit board, or a combination thereof, but the disclosure is not limited thereto.
The metal layer 11 may be used to limit the output area of the electromagnetic wave passing thereunder, for example, the electromagnetic wave may be output from an area not covered by the metal layer 11. For example, the material of the metal layer 11 may include copper, aluminum, silver, gold, any material having high conductivity, or a combination thereof, but the disclosure is not limited thereto.
In some embodiments, based on considerations such as manufacturing process or electromagnetic wave shielding, a thickness T11 of the metal layer 11 is between 0.5 μm and 2 μm, that is, 0.5 μm≤T11≤12 μm, but the disclosure is not limited thereto. The thickness T11 of the metal layer 11 is the maximum thickness of the metal layer 11 in the thickness direction (e.g., direction Z) of the modulation device 1 viewed from the cross section of the modulation device 1.
The hole H1 of the metal layer 11 may be a through hole or a blind hole, that is, the hole H1 may be where the metal layer 11 is hollowed out (as shown in
By disposing the driving element 12 in the hole H1 of the metal layer 11, the driving element 12 may be not overlapped with the metal layer 11 in the direction Z. In this way, the issue that the ions (such as copper ions) in the metal layer 11 diffuse to the element area (such as the area where the driving element 12 is located) during the high-temperature process and resulting in the degradation of element characteristics may be alleviated, the influence of the roughness of the metal layer 11 on the carrier mobility of the driving element 12 is reduced, or the influence of the metal layer 11 on the threshold voltage of the driving element 12 is reduced, etc.
In some embodiments, the metal layer 11 may further include at least one slot S. The slot S is, for example, where the metal layer 11 is hollowed out. The slot S may be used to allow an electromagnetic wave to pass through. A dimension DS of the slot S may be determined by the frequency or wavelength of the electromagnetic wave. In some embodiments, the dimension DS of the slot S is less than 1 cm, but the disclosure is not limited thereto. In some embodiments, the dimension DS of the slot S falls within the range of 500 μm to 600 μm, that is, 500 μm≤DS≤600 μm, but the disclosure is not limited thereto. The dimension DS of the slot S is the maximum dimension of the slot S viewed from the top of the modulation device 1. Taking the quadrilateral slot S as an example, the dimension DS of the slot S may be the diagonal width of the slot S.
In some embodiments, as shown in
The modulation unit 13 is disposed on the substrate 10 and corresponding to the slot S, for example, that is, the modulation unit 13 and the slot S are overlapped at least partially in the direction Z. For example, the modulation unit 13 may traverse the slot S, and the modulation unit 13 may include a capacitor, a resistor, an inductor, a diode, a transistor, an MEMS, or a combination thereof. The relevant parameters of the modulation unit 13 may be modulated by a signal applied to the modulation unit 13. The relevant parameters may include dielectric constant, area, semiconductor depletion region width, metal plate height, etc., but the disclosure is not limited thereto. In some embodiments, the modulation unit 13 may package modulation components by techniques such as panel-level package (PLP), wafer-level package (WLP), or fan-out wafer-level package (FOWLP). In some embodiments, the modulation unit 13 may be bonded to one or a plurality of corresponding conductive patterns and/or signal lines by means of direct bonding, micro-bonding, or flip-chip bonding, for example.
In some embodiments, the modulation unit 13 may include a variable capacitor. The variable capacitor may be formed by a liquid-crystal device, a varactor diode, or a micro electro mechanical system (MEMS), etc., but the disclosure is not limited thereto. By changing the voltage applied to the variable capacitor, the equivalent capacitance in the radio-frequency circuit may be controlled, so that the phase and amplitude of the electromagnetic wave are changed accordingly, thereby controlling the direction of the electromagnetic wave or improving the directivity of the radio-frequency device.
The modulation unit 13 may be electrically connected to the at least one driving element 12 via a wire W1.
According to different requirements, the modulation device 1 may also include other elements or layers. For example, as shown in
In addition, as shown in
In some embodiments, the modulation device 1 may further include a conductive layer 16. The conductive layer 16 is disposed on the dielectric layer 15 and, for example, located between the metal layer 11 and the dielectric layer 15. The conductive layer 16 may be used, for example, to improve the adhesion between the metal layer 11 and the dielectric layer 15 or as a buffer layer of coefficient of thermal expansion (CTE). For example, the material of the conductive layer 16 may include a metal, such as titanium, but the disclosure is not limited thereto.
The conductive layer 16 may have a hole H2. The hole H2 is disposed corresponding to the hole H1 and the at least one driving element 12, that is, the hole H2 is at least partially overlapped with the hole H1 and the at least one driving element 12 in the direction Z.
The metal layer 11 is disposed on the conductive layer 16, and the modulation device 1 may further include a conductive layer 17. The conductive layer 17 is disposed on the metal layer 11 and the conductive layer 16. The conductive layer 17 may be used, for example, to improve the adhesion between the metal layer 11 and the upper film layer (such as a dielectric layer 18) thereof or as a buffer layer of CTE. For example, the material of the conductive layer 17 may include a metal, such as titanium, but the disclosure is not limited thereto.
The conductive layer 17 may have a hole H3. The hole H3 is disposed corresponding to the hole H2, the hole H1, and the at least one driving element 12, that is, the hole H3 is at least partially overlapped with the hole H2, the hole H1, and the at least one driving element 12 in the direction Z.
The modulation device 1 may further include the dielectric layer 18. The dielectric layer 18 is disposed on the conductive layer 17, the conductive layer 16, and the dielectric layer 15. For example, the material of the dielectric layer 18 may include an inorganic material such as silicon oxide, silicon nitride, or a combination thereof, but the disclosure is not limited thereto.
The modulation device 1 may further include a light-shielding layer 19. The light-shielding layer 19 is disposed on the dielectric layer 18 and, for example, located between the at least one driving element 12 and the dielectric layer 18. For example, the material of the light-shielding layer 19 may include a metal, an alloy, other light-reflecting materials or light-absorbing materials. The light-shielding layer 19 is overlapped with at least a channel region R1 of the semiconductor pattern CHP in the direction Z, so as to reduce the interference of light (such as ambient light) on the channel region R1.
The modulation device 1 may further include a dielectric layer 20. The dielectric layer 20 is disposed on the dielectric layer 18 and the light-shielding layer 19. For example, the material of the dielectric layer 20 may include an inorganic material such as silicon oxide, silicon nitride, or a combination thereof, but the disclosure is not limited thereto.
The modulation device 1 may further include a semiconductor layer 21. The semiconductor layer 21 is disposed on the dielectric layer 20. For example, the material of the semiconductor layer 21 may include amorphous silicon, polysilicon, metal oxide, or a combination thereof, but the disclosure is not limited thereto. The metal oxide includes, for example, indium gallium zinc oxide (IGZO), but the disclosure is not limited thereto. The semiconductor layer 21 may be a patterned semiconductor layer and may include a plurality of semiconductor patterns CHP (only one is schematically shown in
Based on considerations of process capability, process parameters, precision, etc., under the architecture in which the at least one driving element 12 includes a thin-film transistor, a minimum distance DM′ between the semiconductor pattern CHP of the thin-film transistor and the metal layer 11 is greater than 3 μm, for example, but the disclosure is not limited thereto. The minimum distance DM′ is the minimum distance in the lateral direction from the sidewall of the hole H1 of the metal layer 11 to the outermost edge of the semiconductor pattern CHP viewed from the cross section of the modulation device 1.
The modulation device 1 may further include a dielectric layer 22. The dielectric layer 22 is disposed on the dielectric layer 20 and the semiconductor layer 21. For example, the material of the dielectric layer 22 may include an inorganic material such as silicon oxide, silicon nitride, or a combination thereof, but the disclosure is not limited thereto.
The modulation device 1 may further include a conductive layer 23. The conductive layer 23 is disposed on the dielectric layer 22. For example, the material of the conductive layer 23 may include a metal or a metal stack, such as titanium, aluminum, molybdenum, or a combination thereof, but the disclosure is not limited thereto. The conductive layer 23 may be a patterned conductive layer, and the conductive layer 23 may include a gate GE, a gate line (not shown), and other circuits (not shown), but the disclosure is not limited thereto.
The modulation device 1 may further include a dielectric layer 24. The dielectric layer 24 is disposed on the dielectric layer 22 and the conductive layer 23. For example, the material of the dielectric layer 24 may include an inorganic material such as silicon oxide, silicon nitride, or a combination thereof, but the disclosure is not limited thereto.
The modulation device 1 may further include a conductive layer 25. The conductive layer 25 is disposed on the dielectric layer 24. For example, the material of the conductive layer 25 may include a metal or a metal stack, such as titanium, aluminum, molybdenum, or a combination thereof, but the disclosure is not limited thereto. The conductive layer 25 may be a patterned conductive layer, and the conductive layer 25 may include the source SE, the drain DE, a data line (not shown), the wire W1 (see
The modulation device 1 may further include a dielectric layer 26. The dielectric layer 26 is disposed on the dielectric layer 24 and the conductive layer 25. For example, the material of the dielectric layer 26 may include an inorganic material such as silicon oxide, silicon nitride, or a combination thereof, but the disclosure is not limited thereto.
The modulation device 1 may further include a transparent conductive layer 27. The transparent conductive layer 27 is disposed on the dielectric layer 26 and located, for example, on the drain DE of the at least one driving element 12. For example, the material of the transparent conductive layer 27 may include metal oxide, graphene, other suitable transparent conductive materials, or a combination thereof. The metal oxide may include indium tin oxide, indium zinc oxide, aluminum tin oxide, aluminum zinc oxide, indium germanium zinc oxide, or other metal oxides. The transparent conductive layer 27 may be a patterned conductive layer, and the transparent conductive layer 27 may penetrate through the dielectric layer 26 to be electrically connected to the drain electrode DE. In this way, the modulation unit 13 may be electrically connected to the at least one driving element 12 via the transparent conductive layer 27.
The modulation device 1 may further include a dielectric layer 28. The dielectric layer 28 is disposed on the dielectric layer 26 and surrounds the transparent conductive layer 27. For example, the material of the dielectric layer 28 may include an inorganic material such as silicon oxide, silicon nitride, or a combination thereof, but the disclosure is not limited thereto.
The modulation device 1 may further include a conductive layer 29. The conductive layer 29 is disposed on the dielectric layer 28. For example, the material of the conductive layer 29 may include a metal or a metal stack, such as titanium, aluminum, molybdenum, or a combination thereof, but the disclosure is not limited thereto. The conductive layer 29 may be a patterned conductive layer, and the conductive layer 29 may include a wire W3, a wire W4, and other circuits (not shown), but the disclosure is not limited thereto. The wire W3 may be disposed on the transparent conductive layer 27 and electrically connected to the transparent conductive layer 27. The wire W4 may penetrate through the dielectric layer 28, the dielectric layer 26, and the dielectric layer 24 to be electrically connected to the gate GE.
The modulation device 1 may further include a dielectric layer 30. The dielectric layer 30 is disposed on the dielectric layer 28 and the conductive layer 29. For example, the material of the dielectric layer 30 may include an inorganic material such as silicon oxide, silicon nitride, or a combination thereof, but the disclosure is not limited thereto.
Although not shown, the modulation device 1 may also include other passive elements or active elements (such as integrated circuits or light-emitting elements, etc.), and the above elements may penetrate through the dielectric layer 30 to be electrically connected to the wire W3 and the wire W4.
Please refer to
By thinning the second portion 11 in the metal layer 11A overlapped with the at least one driving element 12, the influence of the metal layer 11A on the driving element 12 may be alleviated. In some embodiments, the ratio range of the thickness T110 to the thickness T112 may be less than 1/2 and greater than or equal to 1/5, and the ratio range may be, for example, 1/3, 1/4, or other suitable ratio ranges, but the disclosure is not limited thereto. For example, the thickness T110 of the first portion 110 may be less than four times the thickness T112 of the second portion 112, but the disclosure is not limited thereto.
Although not shown in
Please refer to
In the modulation device 1B, at least one driving element 12B includes an integrated circuit, and the minimum distance DM′ between the integrated circuit and the metal layer 11 is greater than 3 μm, for example. The minimum distance DM′ is the minimum distance in the first direction (for example: X direction) from the sidewall of the hole H1 of the metal layer 11 to the adjacent side of the driving element 12B viewed from the cross section of the modulation device 1B. Moreover, a plurality of pads P12 of the driving element 12B are respectively electrically connected to a plurality of wires (such as a wire W5 and a wire W6) in the conductive layer 29 via a plurality of conductive members C, for example, but the disclosure is not limited thereto. In other unillustrated embodiments, the wire W5 and the wire W6 may be on the same layer as the source SE and the drain DE in
Moreover, although not shown in
Please refer to
In the modulation device 1C, the sidewall of the hole H1 of the metal layer 11C is inclined relative to the substrate 10, and the conductive layer 16 and the conductive layer 17 are extended below the at least one driving element 12B, so that the at least one driving element 12B is overlapped with a portion of the conductive layer 16 and a portion of the conductive layer 17.
Please refer to
The modulation device 1D may include one or a plurality of driving elements 12D, one or a plurality of capacitive elements 31, and one or a plurality of circuits 32 (such as testing circuits or repairing circuits), wherein the one or plurality of circuits 32 are electrically connected to the one or plurality of driving elements 12D and/or the one or plurality of capacitive elements 31.
The dimension and/or shape of the holes in the metal layer may be changed according to actual needs. For example, the hole in the metal layer (shown as a hole H1-1) may also accommodate the one or plurality of capacitive elements 31 and the one or plurality of circuits 32 (such as test circuits or repair circuits) in addition to the one or plurality of drive elements 12D. Alternately, the range of the hole (shown as a hole H1-2) may be defined according to the largest rectangle formed by a plurality of electrodes (such as a plurality of electrodes E4) in the one or plurality of driving elements 12D and/or the one or plurality of capacitive elements 31. Alternatively, the range of the hole (shown as a hole H1-3) may be defined according to the largest rectangle formed by the plurality of semiconductor patterns CHP in the one or plurality of driving elements 12D.
The shape, quantity, and/or distribution of the holes in the metal layer may also be changed according to actual needs. As shown in
Specifically, the shape of the holes H1 may be the same as the shape of the integrated circuits or the shape of the semiconductor patterns in the thin-film transistor, so as to reduce the influence on the characteristic performance of the element. In some embodiments, when viewed from the top, the at least one hole H1 may have a curved edge, but the disclosure is not limited thereto. As shown in
Based on the above, in an embodiment of the disclosure, by removing or thinning at least a portion of the metal layer overlapped with the driving element, the negative impact of the metal layer on the driving element may be alleviated.
The above embodiments are used to illustrate the technical solution of the disclosure, not to limit them. Although the disclosure has been described in detail with reference to the above embodiments, those having ordinary skill in the art should understand that: it is still possible to modify the technical solutions recited in the above embodiments, or perform equivalent replacements for some or all of the technical features. However, these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the disclosure.
Although the embodiments of the disclosure and the advantages thereof are disclosed above, it should be understood that, anyone having ordinary skill in the art, without departing from the spirit and scope of the disclosure, may modify, substitute, and polish, and the features of each embodiment may be arbitrarily mixed and replaced with each other to form other new embodiments. Moreover, the scope of protection of the disclosure is not limited to the processes, machines, manufactures, material compositions, devices, methods, and steps in the specific embodiments described in the specification. Anyone having ordinary skill in the art may understand the current or future developed processes, machines, manufactures, material compositions, devices, methods, and steps from the content disclosed in the disclosure, which may all be used according to the disclosure as long as substantially the same function may be implemented or substantially the same result may be obtained in the embodiments described herein. Therefore, the scope of protection of the disclosure includes the above processes, machines, manufactures, material compositions, devices, methods, and steps. In addition, each claim constitutes an individual embodiment, and the scope of protection of the disclosure also includes the combination of each claim and the embodiments. The scope of protection of the disclosure should be defined by the scope of the attached claims.
Number | Date | Country | Kind |
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202310254054.X | Mar 2023 | CN | national |
This application claims the priority benefit of U.S. provisional application Ser. No. 63/356,038, filed on Jun. 28, 2022 and China application serial no. 202310254054.X, filed on Mar. 16, 2023. The entirety of each of the above-mentioned patent applications is hereby incorporated by reference herein and made a part of this specification.
Number | Date | Country | |
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63356038 | Jun 2022 | US |