Patent Application
20230258667
The present disclosure refers to a monitoring device for monitoring an electric motor and to a laboratory system for performing at least one laboratory task. Further, the present disclosure refers to a method of monitoring an electric motor and to a method of operating a laboratory system. Further proposed are a computer program and a computer-readable storage medium for performing the method of monitoring an electric motor and a computer program and a computer-readable storage medium for performing the method of operating a laboratory system. The devices, methods, computer programs and storage media specifically may be used in analytical, medical or chemical laboratories, such as for qualitatively or quantitatively analyzing biological samples, e.g., at high throughput. Other fields of application of the present disclosure, however, are feasible.
In the field of analytical, medical or chemical laboratories, automated analyzers are frequently used for analyzing large numbers of samples at high throughput.
Automated analyzers, in the following also referred to as laboratory systems, without excluding alternative embodiments, specifically may be configured for determining one or more analytes in the samples and/or for determining other characteristic properties of a large number of samples in automated fashion and at high throughput, specifically without or with minimized human action. As an example, the samples may comprise biological samples, such as bodily fluids. The laboratory systems typically comprise one or more devices for sample manipulation, such as sample transport devices or the like. Generally, automated analyzers may comprise a plurality of electrical motors for driving the various functions of the analyzers. Generally, however, moving parts of electric motors are subject to wear and tear. In many cases, wear of the electric motor is one of the limiting factors affecting the lifetime of electric motors and, thus, requires maintenance of the laboratory systems.
Despite the advantages achieved by the known method and devices, several technical challenges remain, specifically in the field of electric motors used for driving and manipulating devices in laboratory systems, specifically automated analyzers. Specifically, there is a need for an in situ monitoring of the electric motors, providing a current assessment of a state of the electric motors, specifically with respect to wearing of the electric motor's components. In many cases, detecting a wearing status of components of the electric motors, such as commutators and/or brushes, as well as failures such as breaking of windings, winding short circuit and/or harmful operating conditions is technically challenging.
Further, most of the known methods and devices are unsuited for in situ measurements, since these methods and devices require interruptions of operation, in order to perform specific tests. These tests typically require operation of the electric motors under testing conditions, and typically monitor the driving conditions required for achieving these testing conditions. There are methods in the art of estimating the degree of wear of a compressor through measurement and comparison of power supplied to compressor, in order to achieve a specific, constant speed. For these tests, typically, operation of the system has to be interrupted which, specifically in high-throughput laboratory systems, is highly unwanted.
Specifically in laboratory systems, downtimes due to maintenance and motor failures are to be avoided. Many maintenance procedures simply are of reactive nature rather than preplanning. Thus, once a motor failure occurs, spare parts have to be ordered, leading to downtimes of the entire laboratory system. Alternatively, various types of spare parts have to be kept on stock in the laboratory, in order to reduce downtimes, which generally increases costs for operating the laboratory.
It is against the above background that the embodiments of the present disclosure provide certain unobvious advantages and advancements over the prior art. In particular, the inventors have recognized a need for improvements in devices and methods which at least partially address the above-mentioned technical challenges of monitoring electric motors, specifically in laboratory systems. Specifically, devices and methods are proposed which allow monitoring the current status of electric motors in a simple and preplanning way.
Although the embodiments of the present disclosure are not limited to specific advantages or functionality, it is noted that in accordance with the present disclosure a monitoring device for monitoring an electric motor, a laboratory system comprising the monitoring device, a method of monitoring an electric motor, a method of operating a laboratory system are provided. Further, computer programs and computer-readable storage media are proposed, for performing the methods.
In accordance with one embodiment of the present disclosure, a monitoring device for monitoring an electric motor is provided, comprising: at least one receiving unit configured for receiving information on at least one amount of acceleration energy required for accelerating the electric motor from at least one first motion state to at least one second motion state, wherein the amount of acceleration energy comprises an acceleration energy required for decelerating the electric motor, wherein the acceleration energy comprises an acceleration energy which is at least one of dissipated, recuperated or released when decelerating the electric motor from a rotating motion state to a stationary state; and at least one evaluation unit configured for evaluating the information on the amount of acceleration energy and for determining at least one item of information on a wearing status of the electric motor.
In accordance with another embodiment of the present disclosure, a method of monitoring an electric motor is provided, comprising: i) receiving information on at least one amount of acceleration energy required for accelerating the electric motor from at least one first motion state to at least one second motion state, wherein the amount of acceleration energy comprises an acceleration energy required for decelerating the electric motor, wherein the acceleration energy comprises an acceleration energy which is at least one of dissipated, recuperated or released when decelerating the electric motor from a rotating motion state to a stationary state; and ii) evaluating the information on the amount of acceleration energy and determining at least one item of information on a wearing status of the electric motor.
These and other features and advantages of the embodiments of the present disclosure will be more fully understood from the following detailed description taken together with the accompanying claims. It is noted that the scope of the claims is defined by the recitations therein and not by the specific discussions of features and advantages set forth in the present description.
The following detailed description of the embodiments of the present description can be best understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
Skilled artisans appreciate that elements in the figures are illustrated for simplicity and clarity and have not been drawn to scale. For example, dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of the embodiments(s) of the present disclosure.
As used in the following, the terms “have”, “comprise” or “include” or any arbitrary grammatical variations thereof are used in a non-exclusive way. Thus, these terms may both refer to a situation in which, besides the feature introduced by these terms, no further features are present in the entity described in this context and to a situation in which one or more further features are present. As an example, the expressions “A has B”, “A comprises B” and “A includes B” may both refer to a situation in which, besides B, no other element is present in A (i.e., a situation in which A solely and exclusively consists of B) and to a situation in which, besides B, one or more further elements are present in entity A, such as element C, elements C and D or even further elements.
Further, it shall be noted that the terms “at least one”, “one or more” or similar expressions indicating that a feature or element may be present once or more than once typically will be used only once when introducing the respective feature or element. In the following, in most cases, when referring to the respective feature or element, the expressions “at least one” or “one or more” will not be repeated, non-withstanding the fact that the respective feature or element may be present once or more than once.
Further, as used in the following, the terms “typically”, “more typically”, “particularly”, “more particularly”, “specifically”, “more specifically” or similar terms are used in conjunction with optional features, without restricting alternative possibilities. Thus, features introduced by these terms are optional features and are not intended to restrict the scope of the claims in any way. The disclosure may, as the skilled person will recognize, be performed by using alternative features. Similarly, features introduced by “in an embodiment of the disclosure” or similar expressions are intended to be optional features, without any restriction regarding alternative embodiments of the disclosure, without any restrictions regarding the scope of the disclosure and without any restriction regarding the possibility of combining the features introduced in such way with other optional or non-optional features of the disclosure.
In a first aspect of the present disclosure, a monitoring device for monitoring an electric motor, specifically of a laboratory system, is disclosed. The monitoring device comprises:
The term “monitoring” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a process, specifically an automated process, of continuously, discontinuously or periodically receiving and/or acquiring data, specifically data describing the status of a device or a system. The term may further comprise deriving secondary information from the data. Specifically, the process of monitoring may be performed without interaction of a user or operator. For this purpose, the monitoring may comprise generating and optionally evaluating one or more measurement signals, wherefrom the desired information may be determined. The measurement signals may be recorded within fixed or variable time intervals or, alternatively or in addition, at an occurrence of at least one pre-specified event.
The term “monitoring device” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a device configured for determining or monitoring a status of another device or system. Specifically, the monitoring device may be configured for performing at least one function selected from the group consisting of monitoring, controlling, surveilling, testing and checking the other device or system, specifically the electric motor. Specifically, the device may comprise a plurality of interacting components, wherein one or more components comprised by the monitoring device may interact with each other to perform the at least one function. The components of the monitoring device may be handled independently from each other or may be coupled or connectable. The monitoring device, specifically one or more of the components of the monitoring device, may be independent from the device or system to be monitored, such as the electric motor. Thus, the monitoring device, in the present case of monitoring the electric motor, may generally be embodied as a device being separate from the electric motor, such as configured for being handled independently from the electric motor. As an example, the monitoring device may be separate from the electric motor itself and/or from a motor control unit. Other embodiments, however, are also feasible, such as by fully or partially integrating the monitoring device into the electric motor and/or into the motor control unit.
In the context of the electric motor, the monitoring of the electric motor specifically may comprise monitoring one or more parameters describing a status, specifically a current status, of the electric motor. For this purpose, the monitoring may comprise acquiring data, specifically generating measurement signals, specifically electric measurement signals, representative for the one or more parameters describing the status of the electric motor. As will be described in further detail below, as proposed herein, the monitoring of the electric motor may comprise receiving data on the amount of acceleration energy and evaluating the received data in order to derive the desired information.
The term “electric motor” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a device configured for converting electrical energy into kinetic energy and, alternatively or additionally, for converting kinetic energy into electrical energy, e.g., by recuperation. The electric motor may be a direct current (DC) electric motor and/or an alternating current (AC) electric motor. Generally, various types of electric motors may be used herein. As an example, the electric motor may comprise at least one stator configured for generating at least one magnetic field. The electric motor may further comprise at least one rotor, wherein the rotor may comprise one or more conductors for carrying electric currents. The rotor of the electric motor may comprise at least one commutator, wherein the commutator may be electrically coupled to an electric energy source via one or more electrically conducting brushes. The commutator may be configured for reversing an electric current flowing through the rotor upon rotating in the magnetic field generated by the stator. The brushes may be stationary arranged at the stator of the electric motor. However, other types of electric motors may also be feasible, such as brushless electric motors, externally commutated electric motors or the like. The electric motor may form part of a laboratory system as will be outlined in further detail below.
As outlined above, the monitoring device comprises the at least one receiving unit configured for receiving information on the at least one amount of acceleration energy required for accelerating the electric motor from the at least one first motion state to the at least one second motion state. The information may comprise at least one item of information, such as at least one measurement signal and/or data describing the amount of acceleration energy. Examples will be given below.
The term “receiving unit” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. Specifically, the term “receiving”, as used herein, also is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term “receiving” specifically may comprise any type of directly or indirectly taking possession of an object, including information, such as by at least one of acquiring, measuring, determining, receiving from an external source, receiving via an interface or the like. The term “receiving unit” specifically may refer, without limitation, to at least one electronic device configured for receiving the information on the amount of acceleration energy or any indication thereof. The term “receiving information” may refer to the process of acquiring the information, such as by measurement, and/or to the process of obtaining the information from other sources, such as via an interface, from a data storage device or the like. Specifically, the receiving unit may be or may comprise one or more electronic components which may be combined in one single unit or, alternatively or additionally, may be separated from each other in a plurality of units. The electronic components may be configured for interacting with each other in order to perform at least one task of the receiving unit. Specifically, the receiving unit may be configured for directly acquiring the information on the amount of acceleration energy, such as by measuring the amount of acceleration energy. Additionally or alternatively, the receiving unit may be configured for indirectly receiving the information on the amount of acceleration energy, such as by receiving the information via an interface or from another device and/or by determining an indication of the amount of acceleration energy, such as a voltage, a current or a power, i.e., at least one indication which allows deriving the amount of acceleration energy therefrom.
Consequently in summarizing, the term “receiving information on at least one amount of acceleration energy” specifically may refer, without limitation, to one or more of determining the information on the amount of acceleration energy, measuring the amount of acceleration energy, obtaining an item of information on the amount of acceleration energy or determining an indication of the amount of acceleration energy. Specifically, the term “receiving” as used in this context may refer to an active process of quantitatively determining and/or measuring the amount of acceleration energy, thereby deriving the information on the acceleration energy. Additionally or alternatively, the term “receiving” may refer to a passive process of obtaining at least one item of information on the amount of acceleration energy, such as obtaining at least one item of quantitative information on the amount of acceleration energy, for example from another additional device.
The term “information on an amount of acceleration energy” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to at least one item of information describing a difference in kinetic energy between the first motion state of the electric motor and the second motion state of the electric motor. The item of information may directly be or may comprise an energy representing said difference in kinetic energy or may be or may comprise any other item of information from which said difference in kinetic energy may be derived by further steps, such as at least one measurement signal on measurement value representing said difference in kinetic energy, e.g., a digital and/or an analogue measurement signal which may be transformed by appropriate algorithms into the difference in kinetic energy. The acceleration generally may be positive or negative, and, thus, may comprise an increase or a decrease in kinetic energy. The amount of acceleration energy, thus, may comprise a positive difference in kinetic energy or a negative difference in kinetic energy, depending on the kinetic energy of the first motion state being higher or lower than the kinetic energy of the second motion state. The amount of acceleration energy may comprise an acceleration energy required for positively accelerating the electric motor and/or for negatively accelerating the electric motor, also referred to as “decelerating” the electric motor.
The term “motion state” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a characteristic of the electric motor being in motion and/or in operation. The motion state of the electric motor may be described qualitatively and/or quantitatively, such as by a numerical indication of a quantity of motion. Specifically, the motion state of the electric motor may be characterized by the at least one quantity of motion selected from the group consisting of: a speed of rotation; a rotation frequency; an angular frequency; an angular momentum; a torque. However, as the quantity of motion may also take a value of zero, so the motion state may also refer to a stationary state of the electric motor.
The term “accelerating” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a change of the motion state induced by action of a force. Specifically, accelerating the electric motor may change its motion state from the first motion state to the second motion state. The term “accelerating” may refer to a positive acceleration, such as an increase of the at least one quantity of motion, or, alternatively, to a negative acceleration, such as a decrease of the at least one quantity of motion. The positive acceleration of the electric motor may involve increasing the kinetic energy of the electric motor, whereas the negative acceleration may involve decreasing the kinetic energy of the electric motor.
The terms “first” and “second” as used in the context of “first motion state” and “second motion state” are used for the purpose of nomenclature, only, without ranking or numbering these motion states and without giving any preferences. However, the term “first” and “second” may refer to a specific chronological order of the motion state of the electric motor. The first motion state of the electric motor may be a motion state of the electric motor preceding the second motion state of the electric motor. There may be further motion states besides the first and second motion states.
As further outlined above, the monitoring device comprises the at least one evaluation unit configured for evaluating the information on the amount of acceleration energy and for determining the at least one item of information on the wearing status of the electric motor. Therein, the evaluating of the information on the amount of acceleration energy may comprise one or more steps. Thus, the information on the amount of acceleration energy may directly be used for determining the item of information on the wearing status, or intermediate steps may be implemented. Thus, the information on the amount of acceleration energy may directly indicate the acceleration energy, as outlined above. Alternatively, however, the information on the amount of acceleration energy may comprise primary or more information, wherein the evaluating of the information may comprise deriving secondary information thereof, such as by calculating or determining the actual amount of acceleration energy from the raw information or primary information. As an example, the information on the amount of acceleration energy, as raw information, may comprise at least one measurement signal, wherein, prior to the evaluation or during the evaluation, the at least one measurement signal may be transformed into the actual amount of acceleration energy.
The term “evaluation unit” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to at least one electronic device configured for processing the information on the at least one amount of acceleration energy and/or any indication thereof. The information on the at least one amount of acceleration energy, as outlined above, may comprise at least one item of information such as at least one electronic item of information. As an example, the information may comprise at least one analogue and/or at least one digital item of electronic information, such as at least one analogue and/or at least one digital electronic signal. Specifically, the evaluation unit may be or may comprise one or more electronic components which may be combined in one single unit or, alternatively or additionally, may be separated from each other in a plurality of units. The electronic components may be configured for interacting with each other in order to perform the processing of the information on the at least one amount of acceleration energy and/or any indication thereof. Specifically, the processing may comprise evaluating the information on the amount of acceleration energy and determining the item of information on the wearing status. The evaluation unit may provide one or more hardware elements configured for performing one or more of the indicated processing operations and/or may provide one or more processors with software running thereon for performing one or more of the processing steps. For example, the evaluation unit may comprise at least one processor. The evaluation unit may comprise a software code stored thereon comprising a number of computer instructions for processing the information on the amount of acceleration energy.
The term “evaluating” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a process of one or more of examining, processing, assessing, ranking or classifying the at least one amount of acceleration energy or any indication thereof. The result of the evaluation, as an example, may comprise at least one numeric value such as a numeric result and/or at least one Boolean value. Specifically, evaluating the information on the at least one amount of acceleration energy may comprise a comparison of the amount of acceleration energy with at least one reference value. A result of the comparison of the amount of acceleration energy with the reference value may be used for further processing. Specifically, evaluating of the amount of acceleration energy may provide basis for a determination of the item of information on the wearing status of the electric motor. Additionally or alternatively, the term “evaluating” may refer to an analysis of the information on the amount of acceleration energy in order to quantitatively determine the amount of acceleration energy.
The term “information”, also referred to as “at least one item of information” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to one or more signals such as electronic signals and/or one or more numerical values indicating at least one property, quantity, quality, feature or characteristic of at least one entity to be described by the item of information.
Thus, in the context of the amount of acceleration energy, the information on the acceleration energy specifically may comprise at least one signal and/or at least one numerical value from which the amount of acceleration energy may derived and/or which directly or indirectly allows for deriving the at least one amount of acceleration energy. The at least one item of information may be or may comprise an absolute information and/or a relative information. As an example, a relative information on the amount of acceleration energy may be or may comprise one or more of a difference between the amount of acceleration energy and at least one reference value and/or a quotient of the amount of acceleration energy and at least one reference value.
The term “wearing status of the electric motor” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a condition of the electric motor regarding its functioning, specifically a proper functioning. Specifically, the wearing status of the electric motor may describe a wearing and/or tearing of one or more of the electric motor's components, such as wearing and/or tearing of the commutator and/or the brushes. Further, the wearing status of the electric motor may also indicate a defective functioning of the electric motor, for example due to breaking of the conductors, short circuit of the conductors and/or other harmful operating conditions. Consequently, in the context of the wearing status, the at least one item of information on the wearing status may comprise at least one item of information as defined above directly or indirectly describing the wearing status. The item of information may, as outlined above, comprise at least one numerical value and/or at least one Boolean value. The numerical value, as an example, may describe a degree of the wearing status, such as on a given Scale, e.g., a scale of percent. A Boolean value, as an example, may simply distinguish between “in order” and “not in order”, “not to be replaced” and “to be replaced soon”, “functioning” and “nonfunctioning” or the like.
The term “determining” as used in the context of the evaluation unit is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a process in which the information on the amount of acceleration energy is used for generating the at least one item of information on the wearing status of the electric motor. As an example, at least one algorithm may be applied to the information on the amount of acceleration energy, the result comprising the item of information on the wearing status. Therein, various types of algorithms may be used, such as algorithms comprising a simple comparison of the amount of acceleration energy with one or more reference values, algorithms transforming the amount of acceleration energy by using analytical, empirical or semi-empirical transformations, algorithms using lookup tables, or even algorithms based on artificial intelligence, such as algorithms comprising trained models or the like. Specifically, the determining of the item of information on the wearing status may comprise using the difference between the amount of acceleration energy and at least one reference value and/or may comprise using the quotient of the amount of acceleration energy and the reference value. Other options, however, are feasible.
The at least one item of information on the wearing status, as outlined above, may be or may comprise at least one electronic item of information, such as an analogue and/or a digital value. Other options, however, are feasible. The information on the wearing status, specifically, may be one or more of stored in a data storage, transmitted to another device and/or displayed or brought to the attention of a user of the monitoring device, such as by displaying or other means.
As outlined above, the acceleration energy may specifically be selected from the group consisting of: a positive acceleration energy required for positively accelerating the electric motor from a first motion state of lower kinetic energy to a second motion state of higher kinetic energy; a negative acceleration energy required for negatively accelerating the electric motor from a first motion state of higher kinetic energy to a second motion state of lower kinetic energy. Specifically, the motion state of lower kinetic energy may be a motion state having a quantity of motion, such as the speed of rotation, the rotation frequency, the angular frequency, the angular momentum, being lower than the corresponding quantity of motion of the motion state of higher kinetic energy. Similarly, the motion state of higher kinetic energy may be a motion state having a quantity of motion exceeding the corresponding quantity of motion of the motion state of lower kinetic energy. The acceleration energy may comprise an acceleration energy which is at least one of dissipated, recuperated or released when decelerating the electric motor from a rotating motion state to a stationary state. Alternatively or additionally, the acceleration energy may comprise an acceleration energy required for accelerating the electric motor from the stationary state to the rotating state.
The idea of using an acceleration energy which is at least one of dissipated, recuperated or released when decelerating the electric motor from a rotating motion state to a stationary state provides several advantages. Thus, specifically, no well-defined testing conditions have to be established for monitoring the electric motor. Thus, decelerations of electric motors often occur in daily use of laboratory systems, typically from a standardized rotational speed to zero, such as when stopping a motion of a manipulation system or conveyor driven by the electric motor. Thus, for example, the monitoring device may be configured for waiting for an operation condition in which the electric motor is decelerated from a pre-defined rotating motion state to zero, i.e., the stationary state, and may, without the necessity of providing testing conditions, determine the acceleration energy which is at least one of dissipated, recuperated or released during that deceleration. Thus, the monitoring device specifically may be configured for determining if the condition for measurement is met, such as by determining if a signal for deceleration from a rotating motion state, such as from a specific rotating motion state, to the stationary state is provided, and may then, once the condition is found to be met, start the determining of the acceleration energy which is at least one of dissipated, recuperated or released during that deceleration. The monitoring device, thus, may make use of operating conditions during daily use of the laboratory system, without the need for establishing dedicated measurement or monitoring conditions.
Further, the receiving unit may comprise at least one of a measurement resistor, a measurement capacitor and an energy buffer. The measurement resistor and/or the measurement capacitor may be configured for being used for determining and/or measuring the at least one amount of acceleration energy required for accelerating the electric motor, thereby determining the information on the acceleration energy. The energy buffer may be configured for storing the at least one amount of acceleration energy, such as the acceleration energy being dissipated, recuperated or released when decelerating the electric motor. The receiving unit may further comprise at least one measurement device configured for monitoring at least one of a voltage, a current or a power at the measurement resistor, the measurement capacitor or the energy buffer, respectively. The voltage, the current and/or the power monitored by the measurement device may be indicative of the amount of acceleration energy and, thus, may directly or indirectly be used as items of information on the amount of acceleration energy and/or for determining the information on the amount of acceleration energy.
The measurement device may be configured for generating at least one measurement signal indicative of the voltage, the current or the power, respectively, as a function of time. The measurement device may be configured for providing the measurement signal to the evaluation unit. The monitoring device may further comprise at least one filtering device, specifically for filtering the at least one measurement signal, specifically at least one low pass filter. The filtering device may be arranged in between the measurement device and the evaluation unit for filtering the measurement signal provided from the measurement device to the evaluation unit. The measurement signal may directly or indirectly be used as at least one item of information on the amount of acceleration energy. For example, the information on the amount of acceleration energy may comprise the measurement signal, specifically one or more of the voltage, the current or the power, integrated over time. The integrating of the measurement signal may be performed by computation or, alternatively, electronically by using appropriate electronic circuits, such as electronic integrators or capacitors. The evaluation unit may be configured for evaluating the measurement signal, thereby determining the item of information on the wearing status of the electric motor.
The evaluation unit, as outlined above, may comprise at least one processor for determining the at least one item of information on the wearing status. The term “processor” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to an arbitrary logic circuitry configured for performing basic operations of a computer or system, and/or, generally, to a device which is configured for performing calculations or logic operations. In particular, the processor may be configured for processing basic instructions that drive the computer or system. As an example, the processor may comprise at least one arithmetic logic unit (ALU), at least one floating-point unit (FPU), such as a math co-processor or a numeric co-processor, a plurality of registers, specifically registers configured for supplying operands to the ALU and storing results of operations, and a memory, such as an L1 and L2 cache memory. In particular, the processor may be a multi-core processor. Specifically, the processor may be or may comprise a central processing unit (CPU). Additionally or alternatively, the processor may be or may comprise a microprocessor, thus specifically the processor's elements may be contained in one single integrated circuitry (IC) chip. Additionally or alternatively, the processor may be or may comprise one or more application-specific integrated circuits (ASICs) and/or one or more field-programmable gate arrays (FPGAs) and/or one or more tensor processing unit (TPU) and/or one or more chip, such as a dedicated machine learning optimized chip, or the like.
The evaluation unit may be configured, such as by hardware configuration and/or by software programming of the hardware, for example by software programming of the processor, for determining the at least one item of information on the wearing status. The evaluation unit may further be configured for determining at least one recommended action on the basis of the item of information on the wearing status. As an example, the recommended action may be an action to be performed by a user of the electric motor and/or the laboratory system, such as operating personal and/or maintenance personal. As an example, the recommended action may be determined on the basis of an algorithm, the algorithm making use of the at least one item of information on the wearing status of the electric motor. As a simple example, a lookup table may be used, e.g., for transforming the information on the wearing status into a recommended action. The evaluation unit further may be configured for outputting the recommended action. The at least one recommended action may comprise at least one of: continuing operation with the electric motor; discontinuing operation with the electric motor; performing at least one maintenance step; exchanging the electric motor; exchanging or maintaining at least one driven part, specifically at least one gear or at least one other driven part.
The evaluation unit may further be configured, on the basis of the item of information on the wearing status, for determining if at least one warning state is given. The warning state may indicate, as an example, a substantial and/or dangerous wearing status of the electric motor requiring immediate action and/or action within the near future. The evaluation unit may be configured, if the warning state is given, for outputting a warning. Specifically, the evaluation unit may be configured for outputting the warning via at least one user interface. The user interface may be configured for providing the warning to a user of the monitoring device, specifically to a user of the laboratory system, by one or more of visual means, such via at least one display, haptic means and/or audible means.
In a further aspect of the present disclosure, a laboratory system for performing at least one laboratory task is disclosed. The laboratory system comprises at least one electric motor and further at least one monitoring device according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below.
The term “laboratory system” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term “system”, as used herein, may generally refer to an arbitrary set of interacting components being configured for interacting in order to perform at least one common task. Specifically, the components of the laboratory system may interact with each other in order to perform at least one laboratory task. The at least two components may be handled independently or may be coupled or connectable. The laboratory system specifically may be or may comprise an automated laboratory system configured for automatically or semi-automatically processing a plurality of samples, specifically a large number of samples. As an example, the laboratory system may be or may comprise an automated laboratory analyzer. The laboratory system specifically may be used in the field of medical laboratories, such as in clinical laboratories or in forensic laboratories, and/or in the field of chemical laboratories, such as in analytic laboratories.
For exemplary embodiments of laboratory systems which may also be used in the context of the present disclosure, with the modifications as discussed herein, reference may be made e.g., to WO 2015/011274 A2, EP 3056320 A1 or EP 3412603 A1. Other laboratory systems, however, may also be used.
The term “laboratory task” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a task performed in the field of medical and/or chemical laboratories. For example, the laboratory task may comprise one or more of moving samples, storing samples, analyzing samples, preparing samples for analysis, adding reagents to samples, adding solvents to samples, mixing samples, distributing samples, heating samples, cooling samples, and splitting samples. A sample may comprise at least one aliquot of a substance being handled in medical laboratories, such as biological samples and/or bodily fluids, and/or in chemical laboratories, such as chemical substances, compounds and/or reagents. Further, laboratory tasks may be performed in different locations of the laboratory system. Thus, the laboratory task may also comprise transporting, moving, transferring and/or conveying one or more samples from one location in the laboratory system to another location in the laboratory system. The laboratory system may specifically comprise using the electric motor for transporting, moving, transferring and/or conveying of the samples.
Consequently, besides the at least one electric motor and the at least one monitoring device, the laboratory system may further comprise one or more further components. As an example, the laboratory system may comprise one or more devices configured for at least one of: moving samples, storing samples, analyzing samples, preparing samples for analysis, adding reagents to samples, adding solvents to samples, mixing samples, distributing samples, heating samples, cooling samples, splitting samples, storing samples, transporting samples, moving samples, transferring samples, conveying samples. Devices for such purposes are generally known to the skilled person. The at least one electric motor may form part of one or more of these devices, such as of one or more devices for transporting or moving samples, e.g., one or more sample transfer stages and/or one or more rotating stages. Other examples are feasible.
For further definitions and options of the laboratory system, reference may be made to the description of the monitoring device in one or more of the embodiments given above and/or according to any one of the embodiments described in further detail below.
The laboratory system may further comprise at least one electronic switching element, specifically at least one H-bridge. The electronic switching element may be configured for at least one of reversing a polarity of a voltage applied to the electric motor and negatively accelerating the electric motor. The term “H-bridge” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to an electronic circuit configured for reversing a polarity of a voltage applied to a load. Specifically, the H-bridge may be configured for reversing a polarity of the voltage applied to the electric motor. The H-bridge may comprise one or more electronic switches, transistors or any other electronic components which may be configured, in one state, for allowing transmittance of electronic signals, such as a voltage or a current, and, in another state, for blocking electronic signals. Specifically, the H-bridge may comprise at least two electrical branches connected in a parallel fashion, wherein each branch contains at least two switches in a serial setup with a node in between the switches, wherein the electric motor is located in a connection bridging the nodes of the branches. The polarity of a voltage applied to the electric motor, when a voltage is applied to the branches, thus, may depend on the combination of switching states of the at least four switches. The one or more electronic components of the H-bridge may be configured for being actively and/or passively controlled such that their state may be changeable. The H-bridge may have at least two states of configuration. For example, in a first state of configuration, the H-bridge may apply the voltage to the electric motor such that the electric motor is positively accelerated. The polarity of the voltage applied to the electric motor may be reversed by changing the state of the components comprised by the H-bridge. In a second state of configuration, the H-bridge may apply the voltage to the electric motor such that the electric motor is negatively accelerated.
Further, the laboratory system may comprise at least one controller, specifically at least one microcontroller, for controlling the functionality of the electric motor, specifically via the at least one electronic switching element. The term “controller” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to an electronic device configured, specifically by hardware and/or by software programming, for controlling a functionality of the electric motor. The controller may specifically comprise one or more processors as described above. The controller may be configured for interacting with other components of the laboratory system, such as by receiving one or more signals from other components, for example from one or more of the receiving unit or the evaluation unit of the monitoring device, and/or by providing one or more signals to other components of the laboratory system, such as to the electronic switching element, specifically to the H-bridge. The controller may be configured for controlling the electronic switching element, specifically the H-bridge, thereby controlling the voltage applied to the electric motor. The evaluation unit of the monitoring device may be at least partially comprised by the controller.
The laboratory system may further comprise at least one energy source for providing electrical energy to the electric motor. The energy source, as an example, may be or may comprise a power supply connectable to an external power source, and/or may be or may comprise an internal energy source, such as a battery and/or an accumulator.
In a further aspect of the present disclosure, a method of monitoring an electric motor, specifically of a laboratory system is disclosed. The method comprises the following steps which specifically may be performed in the given order. It shall be noted, however, that a different order is also possible. Further, it is also possible to perform one or more of the method steps once or repeatedly. Further, it is possible to perform two or more of the method steps simultaneously or in a timely overlapping fashion. The method may comprise further method steps which are not listed.
The method comprises:
For definitions and options of the method of monitoring the electric motor, reference may be made to the description of the monitoring device in one or more of the embodiments given above and/or according to any one of the embodiments described in further detail below.
The method may be at least partially computer-implemented, wherein, specifically, step ii) may be at least partially computer-implemented. The term “at least partially computer-implemented” as used herein specifically may refer, without limitation, to embodiments wherein the method is fully computer-implemented or computer-controlled or to embodiments wherein a part the method steps, specifically all of the operations performed in step ii) or a part of the operations performed in step ii), are computer-implemented. For example, one or both of evaluating the information on the amount of acceleration energy and determining the item of information on the wearing status of the electric motor may be computer-implemented.
The method may specifically comprise using the monitoring device according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below.
Further, step ii) of the method may comprise comparing the amount of acceleration energy with at least one reference value. Specifically, step ii) may comprise comparing at least one of a quotient of the amount of acceleration energy and the reference value or a difference between the amount of acceleration energy and the reference value with at least one threshold value. The threshold value may be a value amounting to 20% to 90% of an initial amount of acceleration energy required for accelerating the electric motor from the at least one first motion state to at least one initial motion state when the electric motor was new, specifically a value amounting to 50% to 80% of the initial amount of acceleration energy, more specifically a value amounting to 70% of the initial amount of acceleration energy. Thus, as an example, firstly, the initial amount of acceleration energy may be determined or may be stored. Further, at a later point in time, a current value of the acceleration energy may be determined. A quotient of the current and the initial values may be formed, thereby deriving a percentage, and, as an example, the percentage may be compared with one or more percentage threshold values, in order to determine the at least one item of information on the wearing status. Thus, as an example, in case the quotient reaches a value of 70%, the information on the wearing status may be set to a value indicating that the electric motor requires maintenance or needs to be exchanged. Other examples are feasible.
The initial amount of acceleration energy may be an amount of acceleration energy required for accelerating the electric motor during a first, initial motion. For example, when the electric motor is newly installed, the electric motor may be accelerated from the first motion state to the initial motion state for the first time. Alternatively, the initial amount of acceleration energy may be an amount of acceleration energy required for accelerating the electric motor after a predetermined run-in period. Other examples of defining an initial point in time for determining the initial amount of acceleration energy are feasible. Thus, generally, the initial motion state may refer to the second motion state of the first, initial motion of the electric motor. The amount of acceleration energy required for accelerating the electric motor for the first time may be determined and may be used as the initial amount of acceleration energy.
The reference value may be a reference value selected from the group consisting of: a predetermined reference value; a reference value determined by using the initial amount of acceleration energy required for accelerating the electric motor from the at least one first motion state to the at least one initial motion state when the electric motor was new. Specifically, the predetermined reference value may be or may comprise a fixed, preset reference value, for example depending on a type and/or a characteristic of the electric motor. The reference value determined by using the initial amount of acceleration energy may comprise a reference value being individually determined for the electric motor.
Further, as outlined above, method step ii) may comprise using an algorithm for evaluating the information on the amount of acceleration energy and thereby determining the at least one item of information on the wearing status. As outlined above, various types of algorithms may be used, including conventional algorithms, the use of lookup tables or the use of artificial intelligence. Specifically, method step ii) may comprise using at least one trained model, such as an artificial neural network in a trained state. The term “trained model” as used herein is a broad term and is to be given its ordinary and customary meaning to a person of ordinary skill in the art and is not to be limited to a special or customized meaning. The term specifically may refer, without limitation, to a model for predicting maintenance of the electric motor which was trained on at least one training dataset, also denoted training data. In particular, the trained model may be trained on the training dataset that is classified by experts. For example, by performing the method of monitoring the electric motor, training data may be obtained by recording one or more of the amount of acceleration energy, the item of information on the wearing status of the electric motor, the threshold value and the recommended action. Thus, for a plurality of electric motors, the item of information on the amount of acceleration energy may be determined and, further, the wearing status of the electric motor may be determined, e.g., by visual inspection and/or other means. Thereof, a set of training data may be generated which may be used for training a model such as an artificial neural network. Further, the training data may comprise a time stamp identifying a point in time at which the training data were recorded. The trained model may be configured for predicting, based on the training data, specifically based on the time stamp, a future point in time when the quotient and/or the difference of the amount of acceleration energy and the reference value is expected to be lower than the threshold value. Thus, the trained model may be configured for predicting a future point in time when the item of information on the wearing status of the electric motor is expected to indicate a defective electric motor. Further, it may be possible to classify these predictions by experts, for example as correct or incorrect. The trained model may be configured for adapting the prediction according to the classification performed by experts.
In a further aspect of the present disclosure, a method of operating a laboratory system for performing at least one laboratory task is disclosed. The method comprises the following steps which specifically may be performed in the given order. It shall be noted, however, that a different order is also possible. Further, it is also possible to perform one or more of the method steps once or repeatedly. Further, it is possible to perform two or more of the method steps simultaneously or in a timely overlapping fashion. The method may comprise further method steps which are not listed.
The method comprises:
Step I. specifically may form part of a routine operation of the laboratory system. Additionally or alternatively, step I. may also be performed during a specific maintenance or test routine, such as a dedicated routine for testing the electric motor. Thus, the monitoring of the electric motor in step II. may be performed during routine operation of the electric motor and/or may be performed during a separate routine, such as a maintenance or test routine, wherein, in the first case, the electric motor may be used for the laboratory task, whereas, in the second case, the electric motor may be operated for test purposes. Other options are feasible.
The at least one object manipulated by the electric motor specifically may be selected from the group consisting of at least one sample and at least one other component of the laboratory system. Thus, as an example, the at least one object manipulated by the electric motor may be or may comprise at least one sample, such as at least one sample vessel containing the sample, e.g., at least one sample tube. Additionally or alternatively, the at least one object manipulated by the electric motor may also comprise another component of the laboratory system, such as at least one linear stage and/or at least one rotating stage. Other objects are feasible. Specifically, the entire method or at least step II. may be performed at least once within a predetermined period of time. For example, the monitoring may be performed continuously, and intermittently or at least once within a predetermined or variable time span, such as within one day, one week, one month or any other period of time.
In a further aspect, a computer program is proposed, comprising instructions which, when the program is executed by the evaluation unit of the monitoring device according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below, cause the evaluation unit to perform at least step ii) of the method of monitoring an electric motor according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below.
Similarly, a computer-readable storage medium is proposed, comprising instructions which, when the program is executed by the evaluation unit of the monitoring device according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below, cause the evaluation unit to perform at least step ii) of the method of monitoring an electric motor according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below.
As used herein, the term “computer-readable storage medium” specifically may refer to non-transitory data storage means, such as a hardware storage medium having stored thereon computer-executable instructions. The computer-readable data carrier or storage medium specifically may be or may comprise a storage medium such as a random-access memory (RAM) and/or a read-only memory (ROM).
In a further aspect, a computer program is proposed, comprising instructions which, when the program is executed by the laboratory system according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below, cause the laboratory system to perform at least step II) of the method of operating a laboratory system according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below.
Similarly, a computer-readable storage medium is proposed, comprising instructions which, when the program is executed by the laboratory system according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below, cause the laboratory system to perform at least step II) of the method of operating a laboratory system according to the present disclosure, such as according to any one of the embodiments disclosed above and/or according to any one of the embodiments disclosed in further detail below.
The devices, system and methods according to the present disclosure provide a large number of advantages over known methods and devices of similar kind. Specifically, the devices and methods according to the present disclosure may provide means for automatically monitoring the electric motor, specifically the operation conditions of the electric motor. Thus, it may be possible to detect malfunctioning of the electric motor due to wearing of the electric motor's components, such as the commutator and/or the brushes, due to breaking of windings, winding short circuit and/or other harmful operating conditions. In addition, the devices and methods may allow an automated monitoring of the electric motor, specifically without the need for operators or users to check the wearing status of the electric motor.
Further, the devices and methods according to the present disclosure may allow for predictive maintenance of the electric motor. For example, it may be possible to evaluate a future point in time when the electric motor will have to be changed. Additionally, the devices and methods may provide means for an indirect monitoring of the electric motor since the monitoring device may be arranged separate from the electric motor in the laboratory system. Thus, using the devices and methods according to the present disclosure may overcome the need for disassembling the electric motor when checking the wearing status of the electric motor. Further, the monitoring of the electric motor may be performed during operation of the laboratory system. Additionally or alternatively, the monitoring of the electric motor may be performed during a maintenance procedure, such as by maintenance personal checking the wearing status during a maintenance routine, such as on a regular or irregular basis. Further additionally or alternatively, the monitoring of the electric motor may be performed during a troubleshooting process, such as in case a malfunctioning of the laboratory system occurs.
The devices and methods according to the present disclosure may allow monitoring the electric motor, specifically of the laboratory system, whereby a motion system, such as a stage and/or a propulsion system of the laboratory system, making use of the electric motor may be operated in an essentially fail-safe manner. Generally, known methods and devices dissipate the amount of acceleration energy required for decelerating the electric motor. Contrarily, the devices and methods described herein may be configured for making use of this acceleration energy for determining information on the amount of acceleration energy and for evaluating the information on the amount of acceleration energy. When the electric motor is newly installed in the laboratory system, the electric motor may be accelerated and decelerated in a controlled manner. The amount of acceleration energy of this initial motion may be determined and stored as the reference value. The measurement signal may comprise a power of the electric motor's motion measured in Watts. However, the amount of acceleration energy may be determined from this measurement by monitoring the measurement signal as a function of time. After determining the initial amount of acceleration energy as the reference value, receiving the amount of acceleration energy may be performed periodically, such as at least once within one day, one week, two weeks and/or one month. Evaluating the information on the amount of acceleration energy and determining the item of information on the wearing status of the electric motor may be performed during operation of the electric motor, specifically during operation of the laboratory system. A central computing unit of the laboratory system, such as the controller, may decide on the timing of performing the method of monitoring the electric motor. The evaluation unit of the monitoring device may able to decide individually for each electric motor when to be changed due to increased wear or low performance.
The electric motor may generate a torque acting on a mechanics to be moved. The electric motor may generate equal torque when being operated with the same operating parameters. The mechanics moved by the electric motor may have a particular mass. By applying the generated torque to the mechanics, the electric motor may accelerate the mechanics within a predetermined time interval to a given motion state. When the electric motor is in proper condition, the motion state may be the same upon repeated acceleration. By decelerating the electric motor, the amount of acceleration energy may be dissipated and may be determined by the monitoring device. The amount of acceleration energy may be equal to the reference value if the electric motor is in proper condition. The initial amount of acceleration energy may be at its maximum for a new electric motor and, thus, may be used as the reference value. The reference value may be redetermined when exchanging the electric motor of the laboratory system. The method of monitoring the electric motor may be performed after initialization of the motion axis. The method may be performed repeatedly based on a predetermined cycle. Specifically, the method may be repeated at least once within one day, one week, one month or the like. The amount of acceleration energy determined by using the method of monitoring the electric motor may be stored, for example on the evaluation unit of the monitoring device, and may be compared to the reference value. In case the electric motor is in proper condition, the amount of acceleration energy may not differ from the reference value. However, the electric motor may not be able to provide its initial torque because of aging and/or wearing effects of the electric motor's components. Thus, the motor may not be able to provide its initial amount of acceleration energy anymore. These effects may reduce the amount of acceleration energy provided by the electric motor. The monitoring device may be configured for determining if the amount of acceleration energy is lower than the reference value, for example lower than 70% of the initial amount of acceleration energy, and, if this is the case, may output the recommended action, for example indicating that the electric motor has to be changed or maintained.
Summarizing and without excluding further possible embodiments, the following embodiments may be envisaged:
Embodiment 1: A monitoring device for monitoring an electric motor, specifically of a laboratory system, the monitoring device comprising:
Embodiment 2: The monitoring device according to the preceding embodiment, wherein the acceleration energy is selected from the group consisting of: a positive acceleration energy required for positively accelerating the electric motor from a first motion state of lower kinetic energy to a second motion state of higher kinetic energy; a negative acceleration energy required for negatively accelerating the electric motor from a first motion state of higher kinetic energy to a second motion state of lower kinetic energy.
Embodiment 3: The monitoring device according to any one of the preceding embodiments, wherein the acceleration energy comprises an acceleration energy which is at least one of dissipated, recuperated or released when decelerating the electric motor from a rotating motion state to a stationary state.
Embodiment 4: The monitoring device according to any one of the preceding embodiments, wherein the receiving unit comprises at least one of a measurement resistor, a measurement capacitor and an energy buffer.
Embodiment 5: The monitoring device according to the preceding embodiment, wherein the receiving unit further comprises at least one measurement device configured for monitoring at least one of a voltage, a current or a power at the measurement resistor, the measurement capacitor or the energy buffer, respectively.
Embodiment 6: The monitoring device according to the preceding embodiment, wherein the measurement device is configured for generating at least one measurement signal indicative of the voltage, the current or the power, respectively, as a function of time.
Embodiment 7: The monitoring device according to the preceding embodiment, wherein the monitoring device further comprises at least one filtering device, specifically for filtering the at least one measurement signal, specifically at least one low pass filter.
Embodiment 8: The monitoring device according to any one of the preceding embodiments, wherein the evaluation unit further comprises at least one processor for determining the at least one item of information on the wearing status.
Embodiment 9: The monitoring device according to any one of the preceding embodiments, wherein the evaluation unit further is configured for determining at least one recommended action on the basis of the item of information on the wearing status.
Embodiment 10: The monitoring device according to the preceding embodiment, wherein the evaluation unit further is configured for outputting the recommended action.
Embodiment 11: The monitoring device according to any one of the two preceding embodiments, wherein the at least one recommended action comprises at least one of: continuing operation with the electric motor; discontinuing operation with the electric motor; performing at least one maintenance step; exchanging the electric motor; exchanging or maintaining at least one driven part, specifically at least one gear or at least one other driven part.
Embodiment 12: The monitoring device according to any one of the preceding embodiments, wherein the evaluation unit further is configured, on the basis of the item of information on the wearing status, for determining if at least one warning state is given.
Embodiment 13: The monitoring device according to the preceding embodiment, wherein the evaluation unit is configured, if the warning state is given, for outputting a warning.
Embodiment 14: A laboratory system for performing at least one laboratory task, comprising at least one electric motor and further comprising at least one monitoring device according to any one of the preceding embodiments.
Embodiment 15: The laboratory system according to the preceding embodiment, wherein the laboratory system further comprises at least one electronic switching element, specifically at least one H-bridge, wherein the electronic switching element is configured for at least one of reversing a polarity of a voltage applied to the electric motor and negatively accelerating the electric motor.
Embodiment 16: The laboratory system according to any one of the two preceding embodiments, further comprising at least one controller, specifically at least one microcontroller, for controlling the functionality of the electric motor.
Embodiment 17: The laboratory system according to the preceding embodiment, wherein the evaluation unit of the monitoring device is at least partially comprised by the controller.
Embodiment 18: The laboratory system according to any one of the four preceding embodiments, further comprising at least one energy source for providing electrical energy to the electric motor.
Embodiment 19: A method of monitoring an electric motor, specifically of a laboratory system, comprising:
Embodiment 20: The method according to the preceding embodiment, wherein the method is at least partially computer-implemented, wherein, specifically, step ii) is at least partially computer-implemented.
Embodiment 21: The method according to any one of the preceding method embodiments, wherein the method comprises using a monitoring device according to any one of the preceding embodiments referring to a monitoring device.
Embodiment 22: The method according to any one of the preceding method embodiments, wherein step ii) comprises comparing the amount of acceleration energy with at least one reference value.
Embodiment 23: The method according to the preceding embodiment, wherein step ii) comprises comparing at least one of a quotient of the amount of acceleration energy and the reference value or a difference between the amount of acceleration energy and the reference value with at least one threshold value.
Embodiment 24: The method according to the preceding embodiment, wherein the threshold value is a value amounting to 20% to 90% of an initial amount of acceleration energy required for accelerating the electric motor from at least one first motion state to at least one initial motion state when the electric motor was new, specifically a value amounting to 50% to 80% of the initial amount of acceleration energy, more specifically a value amounting to 70% of the initial amount of acceleration energy.
Embodiment 25: The method according to any one of the three preceding embodiments, wherein the reference value is a reference value selected from the group consisting of: a predetermined reference value; a reference value determined by using an initial amount of acceleration energy required for accelerating the electric motor from at least one first motion state to at least one initial motion state when the electric motor was new.
Embodiment 26: The method according to any one of the preceding method embodiments, wherein step ii) comprises using at least one trained model.
Embodiment 27: A method of operating a laboratory system for performing at least one laboratory task, comprising:
Embodiment 28: A computer program comprising instructions which, when the program is executed by the evaluation unit of the monitoring device according to any one of the preceding embodiments referring to a monitoring device, cause the evaluation unit to perform at least step
Embodiment 29: A computer-readable storage medium comprising instructions which, when the program is executed by the evaluation unit of the monitoring device according to any one of the preceding embodiments referring to a monitoring device, cause the evaluation unit to perform at least step ii) of the method of monitoring an electric motor according to any one of the preceding embodiments referring to a method of monitoring an electric motor.
Embodiment 30: A computer program comprising instructions which, when the program is executed by the laboratory system according to any one of the preceding embodiments referring to a laboratory system, cause the laboratory system to perform at least step II) of the method of operating a laboratory system according to any one of the preceding embodiments referring to a method of operating a laboratory system.
Embodiment 31: A computer-readable storage medium comprising instructions which, when the program is executed by the laboratory system according to any one of the preceding embodiments referring to a laboratory system, cause the laboratory system to perform at least step II) of the method of operating a laboratory system according to any one of the preceding embodiments referring to a method of operating a laboratory system.
In order that the embodiments of the present disclosure may be more readily understood, reference is made to the following examples, which are intended to illustrate the disclosure, but not limit the scope thereof.
The monitoring device 112 comprises at least one receiving unit 116 configured for receiving information on at least one amount of acceleration energy required for accelerating the electric motor 114 from at least one first motion state to at least one second motion state. The acceleration energy may specifically comprise an acceleration energy which is at least one of dissipated, recuperated or released when decelerating the electric motor 114 from a rotating motion state to a stationary state.
In the exemplary embodiment of
The measurement device 120 may be configured for generating at least one measurement signal 121 indicative of the voltage, the current or the power, respectively, as a function of time. The at least one measurement signal 120 may directly or indirectly be used as at least one item of information on the amount of acceleration energy and/or for deriving the information on the amount of acceleration energy. An exemplary embodiment of the measurement signal 121 is shown in
The monitoring device 112 further comprises the at least one evaluation unit 122 configured for evaluating the item of information on the amount of acceleration energy and for determining at least one item of information on a wearing status of the electric motor 114. The evaluation unit 122 may be configured for further processing the item on the amount of exploration energy, such as by deriving further information, e.g., an absolute value and/or a relative value of the amount of acceleration energy from the measurement signal 121.
The evaluation unit 122 may comprise at least one processor 128 for determining the at least one item of information on the wearing status, by using the information on the amount of acceleration energy, e.g., the measurement signal 121 and/or at least one item of information derived thereof. The evaluation unit 122 is configured, for example by software programming of the processor 128, for determining the at least one item of information on the wearing status of the electric motor 114. The evaluation 122 unit may further be configured for determining at least one recommended action on the basis of the item of information on the wearing status. The evaluation unit 122 may further be configured for outputting the recommended action. The at least one recommended action may comprise at least one of: continuing operation with the electric motor 114; discontinuing operation with the electric motor 114; performing at least one maintenance step; exchanging the electric motor 114; exchanging or maintaining at least one driven part, specifically at least one gear or at least one other driven part.
Further, the evaluation unit 122 may be configured, on the basis of the item of information on the wearing status, for determining if at least one warning state is given. The warning state may indicate a substantial and/or dangerous wearing status of the electric motor 114. The evaluation unit 122 may be configured, if the warning state is given, for outputting a warning. Specifically, the evaluation unit 122 may be configured for outputting the warning via at least one user interface, which is not shown in
In the exemplary embodiment of
The laboratory system 110 may further comprise at least one energy source 134 for providing electrical energy to the electric motor 114. As can be seen in
Further, the laboratory system 110 may comprise at least one controller 136. For example, the controller 136 may be or may comprise at least one microcontroller 138. The controller 136 may be configured for controlling the functionality of the electric motor 114, specifically via the at least one electronic switching element 130. Generally, the controller 136 may be configured for adjusting and/or determining at least one parameter of operation of the electric motor 114, e.g., by providing one or more of driving signals, driving commands or electrical control signals to the electric motor 114. In the exemplary embodiment of
The laboratory system 110 may further comprise at least one electronic switch 140. For example, the electronic switch 140 may comprise at least one changeover switch 142. The electronic switch 140 may be controlled by the at least one controller 136 of the laboratory system 110. The electronic switch 140 may comprise at least two positions, wherein, in a first position, the electronic switch 140 may connect the electric motor 114 to the energy source 134 of the laboratory system 110, wherein, in a second position, the electronic switch 140 may connect the electric motor 114 to the monitoring device 112, specifically to the receiving unit 116, more specifically to the measurement resistor 118.
In
The method may specifically comprise using the monitoring device 112 according to the present disclosure, for example according to the embodiment described in
The method comprises in step i) (denoted by reference number 154): receiving 156 information on the at least one amount of acceleration energy required for accelerating the electric motor 114 from the at least one first motion state to the at least one second motion state. Specifically, step i) may be performed in the at least one receiving unit 116 of the monitoring device 112.
Further, the method comprises in step ii) (denoted by reference number 158): evaluating 160 the information on the amount of acceleration energy and determining 162 the at least one item of information on the wearing status of the electric motor 114. Specifically, step ii) may be performed in the at least one evaluation unit 122 of the monitoring device 112.
The method may be at least partially computer-implemented, wherein, specifically, step ii) may be at least partially computer-implemented. For example, method step ii) may be performed in the evaluation unit 122, specifically in the at least one processor 128 of the evaluation unit 122.
Further, step ii) of the method may comprise comparing the amount of acceleration energy, e.g., the information on the amount of acceleration energy or secondary information derived thereof, with at least one reference value (denoted by reference value 164). Specifically, step ii) may comprise comparing at least one of a quotient of the amount of acceleration energy and the reference value or a difference between the amount of acceleration energy and the reference value with at least one threshold value. The threshold value may be a value amounting to 20% to 90% of an initial amount of acceleration energy required for accelerating the electric motor 114 from the at least one first motion state to at least one initial motion state when the electric motor 114 was new, specifically a value amounting to 50% to 80% of the initial amount of acceleration energy, more specifically a value amounting to 70% of the initial amount of acceleration energy. The initial amount of acceleration energy may specifically be an amount of acceleration energy required for accelerating the electric motor 114 during a first, initial motion. Further, the reference value may be a reference value selected from the group consisting of: a predetermined reference value; a reference value determined by using the initial amount of acceleration energy required for accelerating the electric motor 114 from the at least one first motion state to the at least one initial motion state when the electric motor 114 was new.
Further, the method may comprise, specifically in step ii), determining the at least one recommended action on the basis of the item of information on the wearing status and outputting the recommended action (denoted by reference number 166). Additionally or alternatively, the method may comprise, specifically in step ii), determining, on the basis of the item of information on the wearing status, if the warning state is given and if the warning state is given, outputting the warning (denoted by reference number 168).
The method comprises:
Step I. specifically may form part of a routine operation of the laboratory system 110. Additionally or alternatively, step I. may also be performed during a specific maintenance or test routine, such as a dedicated routine for testing the electric motor 114. Thus, the monitoring of the electric motor 114 in step II. may be performed during routine operation of the electric motor 114 and/or may be performed during a separate routine, such as a maintenance or test routine, wherein, in the first case, the electric motor 114 may be used for the laboratory task, whereas, in the second case, the electric motor 114 may be operated for test purposes. Other options are feasible.
The at least one object manipulated by the electric motor 114 specifically may be selected from the group consisting of at least one sample and at least one other component of the laboratory system 110. Thus, as an example, the at least one object manipulated by the electric motor 114 may be or may comprise at least one sample, such as at least one sample vessel containing the sample, e.g., at least one sample tube. Additionally or alternatively, the at least one object manipulated by the electric motor 114 may also comprise another component of the laboratory system 110, such as at least one linear stage and/or at least one rotating stage. Other objects are feasible. Specifically, the entire method or at least step II. may be performed at least once within a predetermined period of time. For example, the monitoring may be performed continuously, and intermittently or at least once within a predetermined or variable time span, such as within one day, one week, one month or any other period of time.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20207857.2 | Nov 2020 | EP | regional |
This application is a continuation of International Patent Application No. PCT/EP2021/081615, filed 15 Nov. 2021, which claims priority to European Patent Application No. 20207857.2, filed 16 Nov. 2020, the disclosures of which are hereby incorporated by reference in their entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/EP2021/081615 | Nov 2021 | US |
| Child | 18308847 | US |
