The present invention claims priority under 35 U.S.C. § 119 to Japanese Application No. 2019-067644 filed on Mar. 29, 2019 the entire content of which is incorporated herein by reference.
The present disclosure relates to a motor and a drive apparatus.
In a known electric motor installed for a transaxle of a vehicle, a stator of the electric motor is fixed to a case using three bolts. In this known electric motor, one of the bolts used to fasten the stator to the case is fixed to the case at both ends thereof to prevent a vibration of the stator from causing noise of the case.
However, in the case of the above-described known structure, an effect of reducing noise may be decreased if the number of bolts or the position of any bolt is changed.
A motor according to a preferred embodiment of the present disclosure includes a rotor arranged to be capable of rotating about a central axis, a stator located radially outside of the rotor, a housing arranged to house the rotor and the stator, and a plurality of bolts arranged to fasten the stator to the housing. The housing includes a tubular portion arranged radially outside of the stator to surround the stator; a plurality of stator support portions each of which is arranged to project radially inward from an inner circumferential surface of the tubular portion, and includes a seating surface arranged to face a first axial side; and screw holes each of which is arranged to open in the seating surface of a separate one of the stator support portions. The stator includes a plurality of through holes each of which is arranged to extend along an axial direction. The bolts are passed through the through holes of the stator and screwed into the screw holes of the stator support portions. The housing includes a rib arranged to project radially outward from an outer circumferential surface of the tubular portion on the first axial side of the seating surfaces of the stator support portions.
The above and other elements, features, steps, characteristics and advantages of the present disclosure will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereinafter, the structures of motor units according to preferred embodiments of the present disclosure will be described with reference to the accompanying drawings.
The following description will be made with a vertical direction being defined on the basis of positional relationships when a motor unit 1 according to a preferred embodiment of the present disclosure illustrated in
Note that the definition of the forward and rearward sides in the front-rear direction is not limited to the definition of the present preferred embodiment, and that the +x side and the −x side may correspond to the rearward side and the forward side, respectively, of the vehicle. In this case, the +y side corresponds to the right side of the vehicle, while the −y side corresponds to the left side of the vehicle.
A motor axis J1 shown appropriately in the drawings extends in the y-axis direction, i.e., the left-right direction of the vehicle. In the following description, unless otherwise specified, a direction parallel to the motor axis J1 will be simply referred to by the term “axial direction”, “axial”, or “axially”, radial directions centered on the motor axis J1 will be simply referred to by the term “radial direction”, “radial”, or “radially”, and a circumferential direction centered on the motor axis J1, i.e., a circumferential direction about the motor axis J1, will be simply referred to by the term “circumferential direction”, “circumferential”, or “circumferentially”. It is assumed that the term “parallel” as used herein includes both “parallel” and “substantially parallel”, and that the term “perpendicular” as used herein includes both “perpendicular” and “substantially perpendicular”.
The motor unit (i.e., a drive apparatus) 1 is installed in a vehicle having a motor as a power source, such as, for example, a hybrid electric vehicle (HEV), a plug-in hybrid vehicle (PHV), or an electric vehicle (EV), and is used as the power source thereof. Referring to
The housing 10 is arranged to house the motor 20, the reduction gear (not shown), and the differential (not shown). An oil, which is not shown in the drawings, is housed in an interior of the housing 10. Referring to
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The stator 22 according to the present preferred embodiment is fastened to the motor housing 11a through a plurality of bolts 92 inserted into the through holes 22c of the bolt fastening portions 22b. In the present preferred embodiment, the number of bolts 92 used is four, and each bolt 92 is passed through the through hole 22c of a separate one of the bolt fastening portions 22b of the stator 22, and is screwed into the screw hole 11e of the corresponding stator support portion 11d, so that the stator 22 is fixed to the motor housing 11a. Note that the number of bolts 92 used to fix the stator 22 to the motor housing 11a is not limited to four.
Referring to
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In the case of such a one-sided supporting structure, vibrations of the stator core 23 caused by an electromagnetic force while the motor 20 is operating are transferred to the motor housing 11a through the bolt fastening portions 22b of the stator core 23 and the seating surfaces 11a3. If the motor 20 vibrates in a radial direction of the motor housing 11a, the amplitude of the vibration is large at positions away from the seating surfaces 11a3, which support the stator 22, in the axial direction. The stator core 23 has a natural vibration mode that allows the stator core 23 to vibrate in an elliptical or triangular manner with antinodes and nodes appearing along the annular shape thereof, and therefore, at a resonance frequency of such natural vibration, amplified vibrations may be transferred to cause a significant deformation and vibration of the motor housing 11a and noise. The motor housing 11a tends to vibrate particularly easily in the vicinity of the motor cover 13, which is away from the seating surfaces 11a3 supporting the stator core 23 in the axial direction, and such a vibration as causes bosses 18 and 19 arranged on the lower side of the motor housing 11a to approach and move away from each other may occur.
Accordingly, in the motor unit 1 according to the present preferred embodiment, the ribs 11B as illustrated in
Referring to
The first rib 11B1 is in the shape of a plate, extending along the axial direction. An end portion of the first rib 11B1 on the left side (i.e., the +y side) in the axial direction is connected to an outer circumferential surface of the boss 19. An end portion of the first rib 11B1 on the right side (i.e., the −y side) is connected to a flange 14 of the housing 10 at an end of the motor housing 11a near the motor cover 13. That is, the first rib 11B1 is arranged to join the boss 19 and the flange 14 to each other. Thus, the first rib 11B1 is arranged to be substantially parallel to the direction of a vibration that compresses or extends the side surface of the motor housing 11a in the direction along the motor axis J1. Because the first rib 11B1 is arranged in such an orientation as to prevent the first rib 11B1 from being easily deformed by the above vibration, the first rib 11B1 contributes to reducing the vibration of the motor housing 11a.
One end portion of the second rib 11B2 is connected to an axial middle of the first rib 11B1. Another end portion of the second rib 11B2 is connected to the boss 18. That is, the second rib 11B2 is arranged to join the first rib 11B1 and the boss 18 to each other in the circumferential direction about the motor axis J1. Thus, radial vibration is reduced by the second rib 11B2, and accordingly, an additional reduction in noise caused by the vibration of the motor housing 11a can be achieved.
In the present preferred embodiment, the ribs 11B are preferably arranged within a specific range in the axial direction on the side surface of the motor housing 11a. Specifically, the ribs 11B are arranged closer to the opening 11f of the motor housing 11a, which is covered by the motor cover 13, than to an opposite end of the motor housing 11a in the direction parallel to the motor axis J1 of the motor 20.
The ribs 11B according to the present preferred embodiment are located within an axial range on the outer circumferential surface 11a1 of the motor housing 11a, the axial range extending from the end of the motor housing 11a on the first axial side toward the seating surfaces 11a3 and having an axial extent equal to one third of an axial distance between the end of the motor housing 11a on the first axial side and each seating surface 11a3. In other words, referring to
The amplitude of the vibration of the motor housing 11a is greatest at the end of the motor housing 11a on the side away from the seating surfaces 11a3, and therefore, as the ribs 11B are located closer to the aforementioned end of the motor housing 11a, a vibration reduction effect can be more remarkably achieved.
In the present preferred embodiment, the ribs 11B are arranged within the axial range R3, where the above effect can be most remarkably achieved, but the vibration reduction effect can be achieved if the ribs 11B are located on the side of the seating surfaces 11a3 closer to the opening 11f of the motor housing 11a. In addition, preferred positions of the ribs 11B are in an area within an axial range R2 extending from the flange surface 14a toward the seating surfaces 11a3 and having an axial extent equal to half of that of the axial range R1. That is, a large vibration reduction effect, if not as large as can be achieved in the present preferred embodiment, can be achieved if the ribs 11B are arranged within the axial range extending from the aforementioned end of the motor housing 11a toward the seating surfaces 11a3 and having an axial extent equal to half of that of the axial range R1.
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The stator support portions 11d of the housing body 11, to which the bolts 92 are fastened, do not easily vibrate because the fastening of the bolts 92 increases radial rigidity thereof, but portions of the motor housing 11a which are located between adjacent ones of the stator support portions 11d in the circumferential direction about the motor axis J1 are relatively low in radial rigidity, and therefore tend to easily vibrate in radial directions. Accordingly, a greater vibration reduction effect can be achieved for the whole motor housing 11a when the ribs 11B are arranged on a portion of the outer circumferential surface 11a1 which lies between adjacent ones of the bolts 92 in the circumferential direction about the motor axis J1, and which tends to easily vibrate.
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The gear cover 12 is fixed to a left side of the housing body 11. In more detail, an end portion of the gear cover 12 on the right side is fixed to the joining portion 11b through screws. Although not illustrated in the drawings, the gear cover 12 is arranged to open to the right side. The gear cover 12 includes a first housing portion 12a and a second housing portion 12b. The first housing portion 12a is located on the left side of the motor housing 11a. The first housing portion 12a is arranged to house the reduction gear (not shown). The second housing portion 12b is joined to a rearward side of the first housing portion 12a. The second housing portion 12b is located on the left side of a portion of the joining portion 11b which projects to the rearward side relative to the motor housing 11a. The second housing portion 12b is arranged to house the differential (not shown). The first housing portion 12a is arranged to project to the left side relative to the second housing portion 12b. That is, the motor unit 1 includes the reduction gear and the differential, which together define a transmission system for transferring power of the motor 20 to axles. The gear cover 12 defines a gear housing 15 arranged to house the reduction gear and the differential of the transmission system together with the joining portion 11b of the housing body 11.
The motor cover 13 is fixed to a right side of the housing body 11. In more detail, the motor cover 13 is fixed to an end portion of the motor housing 11a on the right side through screws. Referring to
Rotation of the motor 20 is transferred to the differential (not shown) through the reduction gear (not shown) with the speed thereof being reduced by the reduction gear. The differential is arranged to transfer a torque outputted from the motor 20 to axles of the vehicle. The differential includes a ring gear arranged to rotate about a differential axis J2 parallel to the motor axis J1. The torque outputted from the motor 20 is transferred to the ring gear through the reduction gear.
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The oil pump 30 is arranged along the motor axis J1. The oil pump 30 includes a heat sink 32 arranged at an end portion thereof on the right side. The heat sink 32 is arranged on a cover member of the oil pump 30. The heat sink 32 is arranged to cool a circuit board contained in the oil pump 30.
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The inverter case 41 is fixed to the housing 10. In the present preferred embodiment, the inverter case 41 is fixed to a radially outer surface of the housing 10. In more detail, the inverter case 41 is fixed to a rearward portion of a radially outer surface of the motor housing 11a. That is, the inverter case 41 is fixed to the housing 10 on the rearward side thereof in the front-rear direction, which is perpendicular to the axial direction.
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The inverter cover 43 is arranged to close an upper opening of the inverter case body portion 42. The inverter cover 43 includes a first cover 43a and a second cover 43b. The first cover 43a and the second cover 43b are defined by separate members. The inverter (not shown) is housed in a portion of the inverter case 41 to which the first cover 43a is fitted. Busbars (not shown), which are connected to the inverter, are housed in a portion of the inverter case 41 to which the second cover 43b is fitted.
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Features as described above in the present specification may be combined appropriately as long as no conflict arises.
In the above-described preferred embodiment, the housing 10 and the inverter case 41, which are separate cases, are joined together to form a unit. However, the housing 10 and the inverter case 41 may alternatively be defined by a single monolithic member. While preferred embodiments of the present disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present disclosure. The scope of the present disclosure, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2019-067644 | Mar 2019 | JP | national |