This invention relates generally to the field of window coverings and more specifically to motorized window coverings.
As the Internet of Things grows, Window blinds and shades are increasingly motorized. This presents new problems in the design of such devices. One such problem includes powering the motor. Some solutions include using batteries. Some batteries are disposed outside the shade, such as outside the headrail or tube. However, this presents aesthetic problems, as well as problems exposing the battery to environmental conditions. Some manufacturers have placed batteries inside the headrail or tube. Unfortunately, access to the batteries is still a challenge. In some cases, the window blind or shade must be removed to replace the batteries. In some roller shade cases, the shade must be completely unrolled and the tube exposed to remove and replace the batteries. This can be problematic if the batteries are completely dead, and can be inconvenient whether the batteries are dead or not. Thus, there is still room for improvement.
Motorized window coverings are described herein that address at least some of the problems and/or inconveniences described above in the Background. Various embodiments may include roll-up window shades, vertical blind slats, and/or horizontal blind slats. In one example, a motorized roll-up window shade is described. The shade includes a tube, a flexible panel, a fixed bracket, a rotatable bracket, bearings, a motor, and one or more batteries. The tube may have a longitudinal axis perpendicular to a transverse axis. The flexible panel may be connected to the tube and may roll on and off the tube. The fixed bracket may include a first segment that affixes the fixed bracket to a mounting surface and a second segment connected to the tube and movably connected to the first segment. The rotatable bracket may include an articulating joint and may extend into the tube at an opposite end of the tube from the fixed bracket. The rotatable bracket may rotate the tube along the transverse axis. The bearings may be disposed between the second segment and the tube and between the rotatable bracket and the tube enabling rotation of the tube along the longitudinal axis. The motor may be disposed within the tube and supported by the fixed bracket. The batteries may also be disposed within the tube and supported by the fixed bracket. The fixed bracket may include an opening through which the batteries may be accessed.
A more particular description of the thermoforming apparatus summarized above is made below by reference to specific embodiments. Several embodiments are depicted in drawings included with this application, in which:
A detailed description of embodiments of a motorized window shade is provided below by example, with reference to embodiments in the appended figures. Those of skill in the art will recognize that the components of the invention as described by example in the figures below could be arranged and designed in a wide variety of different configurations. Thus, the detailed description of the embodiments in the figures is merely representative of embodiments of the invention, and is not intended to limit the scope of the invention as claimed.
The descriptions of the various embodiments include, in some cases, references to elements described with regard to other embodiments. Such references are provided for convenience to the reader, and to provide efficient description and enablement of each embodiment, and are not intended to limit the elements incorporated from other embodiments to only the features described with regard to the other embodiments. Rather, each embodiment is distinct from each other embodiment. Despite this, the described embodiments do not form an exhaustive list of all potential embodiments of the claimed invention; various combinations of the described embodiments are also envisioned, and are inherent from the descriptions of the embodiments below. Additionally, embodiments not described below that meet the limitations of the appended claims are also envisioned, as is recognized by those of skill in the art.
Various motorized window covering embodiments are described herein. Such embodiments may include roll-up window shades, vertical blind slats, and/or horizontal blind slats. Embodiments may include a support segment, a covering segment, a motor, one or more batteries, a rotatable bracket, and/or a fixed bracket. The motor and/or batteries may be disposed within the support segment. The support segment may be structured to allow for exchanging of the batteries without removing the window covering assembly from the window. The support segment may further be structured to allow for exchanging of the batteries by only removing a small covering over the batteries. In window blind embodiments, the covering may include a minor segment of a headrail covering. In roll-up shade embodiments, the covering may include a cap over an opening at an end of a tube of the roll-up shade. In some embodiments, no segment of the support structure is removed in exchanging the batteries.
The support segment may include one or more of a headrail, a tilt rod, and a roller tube. For example, the window covering may include a set of venetian blinds. In such embodiments, the support segment may include a tilt rod disposed within a headrail. The tilt rod may be connected to blind slats via strings. As another example, the window covering may include a roll-up window shade. In such embodiments, the support segment may include a tube that rolls-up and unrolls a flexible panel. The support segment may include a longitudinal axis and a transverse axis perpendicular to the longitudinal axis. As used herein, longitudinal may refer to an axis along a longest length of the object being referred to, and transverse may refer to an axis perpendicular to the longitudinal axis.
The support segment may be mounted to one or more surfaces, such as around or within a window frame, by one or more mounting brackets. One such mounting bracket may include an extendable bracket. The extendable bracket may be connected to the support segment and may include a first segment that affixes the extendable bracket to a mounting surface and a second segment connected to the support segment and extendably connected to the first segment. The extendable bracket may be disposed inside and/or outside the support segment. In some embodiments, the extendable bracket may support the motor and/or batteries. In such embodiments, the extendable bracket may be disposed within the support segment, and may extend from the support segment to mount the support segment to a mounting surface.
The extendable bracket may include an extension mechanism. The second segment may be connected to the first segment by the extension mechanism. The extension mechanism may limit a range of motion of the support segment along the transverse axis. In some embodiments, the extension mechanism may include a telescoping rod assembly. In other embodiments, the extension mechanism may include a track-and-runner set, wherein the track may align parallel to the transverse axis. For example, the first segment may include a track, and the second segment may include one or more runners disposed within the track. The track may remain fixed with respect to the mounting surface while the runners move with the support segment in the track. In some embodiments, the track may include a hinge. The track may fold out to allow the second segment to move along the track, and may fold back to prevent motion of the second segment with respect to the first segment. The track may include a stop that limits a range of motion of the support segment along the transverse axis.
A securing mechanism may be incorporated into the extendable bracket that prevents motion of the second segment with respect to the first segment. For example, in some embodiments, the securing mechanism may be comprised of the track in the folded-back position. In some embodiments, the securing mechanism may be comprised of one or more clips and/or snaps that fixedly connect the first segment to the second segment. In some embodiments, the securing mechanism may be comprised of strips of hook-and-loop fabric, such as Velcro. In some embodiments, the securing mechanism may be comprised of hydraulic tension in the telescoping rod assembly that resists a change in the length of the assembly.
The extendable bracket may include an opening through which the batteries may be accessed. For example, the opening may be formed in the second segment. In various embodiments, a removable cap may be disposed over the opening, with the batteries disposed between the cap and the motor. The cap may provide tension, such as by an incorporated spring, that maintains electrical contact between the batteries and the motor. In some embodiments, the cap may be connected to the second segment.
Another mounting bracket may include a rotatable bracket that enables rotation of the support segment about a pivot axis passing through the rotatable bracket. The rotatable bracket may rotate the support segment along the transverse axis. The rotatable bracket may include an articulating joint. Some embodiments of the window covering may include both the extendable bracket and the rotatable bracket. In such embodiments, the rotatable bracket may be disposed at an opposite end of the support segment from the extendable bracket. The rotatable bracket, or the combination of the rotatable bracket and the extendable bracket, may enable rotation of the support segment along the transverse axis. This may enable simpler access to the batteries compared with previous solutions because the window covering may not need to be removed from the window to replace the batteries. This may also improve aesthetics of solutions with batteries outside the support segment and/or separate from the window covering. Additionally, this may allow access to the batteries even when the batteries are dead and without removing and/or unraveling significant portions of the window covering.
The articulating joint may enable rotation of the tube along the transverse axis. The articulating joint may, therefore, be disposed between a portion of the rotatable bracket that mounts to a mounting surface and a portion that connects to the support segment. The articulating joint may include one or more of various hinges. For example, the articulating joint may include a barrel hinge. The barrel hinge may have a longitudinal axis perpendicular to the support segment's longitudinal and transverse axes. In some embodiments, the articulating joint may be spherical, and may enable rotation of the support segment along the support segment's transverse axis and along an axis perpendicular to the support segment's transverse and longitudinal axes. For example, the articulating joint may include a spherical segment disposed in a spherical housing. The spherical segment may include a first arm extending from the spherical segment and connected to the support segment. The spherical segment may also include a second arm. The spherical housing may include an opening through which at least a part of the spherical segment and the first arm extends, and a hollow portion within which the second arm is disposed. Rotation of the spherical segment within the housing may cause the second arm to butt against an interior surface of the hollow arm, thereby preventing further rotation of the joint in that direction. The hollow arm may extend from the spherical housing to a portion of the rotatable bracket that mounts to a mounting surface.
The rotatable bracket may include a mounting segment that mounts the rotatable bracket to a mounting surface. The mounting segment may have a length equal to at least twice a transverse length of the support segment, such as a diameter of a tube. In various embodiments, the length of the mounting segment may range from 1.5 times the transverse length of the support segment to 5 times the transverse length of the support segment. An arm may extend from the mounting segment to the articulating joint, and may include a buttress aligned parallel to a direction of the force of gravity on the support segment. The buttress may provide additional support for the support segment. Alternatively, the articulating joint may be connected directly to the mounting segment.
As described above, in some embodiments, the support segment may include a headrail. The headrail may include a tilt rod and housing around the tilt rod. The housing may include a decorative exterior, and may provide structural support for internal components, such as the tilt rod, the motor, and the batteries. The batteries may be accessed via the extendable-bracket-end of the headrail. The second segment of the extendable bracket may be fixed to the headrail, and the first segment may be fixed to the mounting surface. The headrail may also be connected to, and supported by, the rotatable bracket. The headrail may be disposed in a window frame. A user may change the batteries by rotating the headrail about the articulating joint to a stop point set by the extendable bracket or the rotatable bracket.
In some embodiments, the support segment may include a roller tube. The roller tube may support a flexible panel that shades a corresponding window. The flexible panel may be connected to the tube, and wind onto and off the tube by rotation of the tube about the longitudinal axis. Bearings may be disposed between the second segment of the extendable bracket and the tube and between the rotatable bracket and the tube that enable rotation of the tube along the longitudinal axis. For example, the tube may include a groove along an interior circumference of the tube. The extendable bracket, the rotatable bracket, or both, may also/alternatively include a groove along an exterior circumference. The bearings may be spherical metal balls, and may be disposed in the interior circumference groove and the exterior circumference groove between the tube and the brackets. Alternatively, the brackets may extend over the ends of the tubes, with grooves along interior circumferences of the brackets and along an exterior circumference of the tube.
The brackets may extend into the tube. For example, the second segment of the rotatable bracket may extend into the tube to support the motor and/or batteries. This may allow the motor and/or batteries to be fixed while rotating the tube to wind the flexible panel onto, or off of, the tube.
In various roll-up window blind embodiments, various mechanisms may be employed to maintain alignment of the flexible panel on the tube as the panel is wound onto the tube. For example, the tube may include one or more flanges at one or more ends of the tube. The flanges may align the flexible panel on the tube as the flexible panel is wound onto the tube. Additionally or alternatively, the flexible panel may include one or more magnets along one or more edges of the panel. The magnets may align the flexible panel as the flexible panel is wound onto the tube.
As described above regarding various embodiments, the covering segment of the window covering may vary depending on the type of window covering. For example, in roll-up window blind embodiments, the window covering may include the flexible panel mentioned above. The flexible panel may be comprised of one or more flexible plastics, fabrics, or metals. The flexible panel may be partially transparent, or may be completely opaque. In window blind embodiments, the covering segment may include one or more window blind slats. The slats may be aligned vertically or horizontally, and may be constructed one or more materials include plastic (such as vinyl) or metal (such as aluminum). The slats may be flexible or rigid, and may be formed in one or more of a variety of shapes.
The motor may include various types of motors, include AC and/or DC, brushless, and induction, to name a few. In battery-powered AC embodiments, the motor may include an inverter. The motor may also include a stator, a rotor, and a transmission. In roll-up window blind embodiments, the transmission may include a set of planetary gears that engage an interior surface of the tube to rotate the tube. In blind slat embodiments, the transmission may include a set of gears that convert high RPMs of the motor to high torque to tilt and/or raise the slats.
The batteries may include various types of batteries, including rechargeable Li-Ion batteries and/or off-the shelf alkaline batteries. The batteries may be disposed in a removable sleeve that partially or completely encloses the batteries. The sleeve may be movably or fixedly connected to the extendable bracket. For example, in one embodiment, the sleeve includes a track formed in the sleeve and the second segment of the extendable bracket includes a fixed runner corresponding to, and disposed in, the track. The track may be slid across the runner, allowing a user to remove the sleeve from the support segment, such as from inside a tube. The sleeve may additionally/alternatively include a stop mechanism that prevents the sleeve from being completely removed from the support segment.
General features of various window covering embodiments are described above. Below, specific embodiments of window coverings are described with regard to the appended FIGs. that incorporate the general features described above. Those of skill in the art recognize the depicted and described specific embodiments are generalizable based on the description above, and that the features described above may be embodied in ways not depicted in the FIGs. or described below regarding the specific embodiments. The specific embodiments described below are provided for convenience and to ease understanding of the general features described above, but are not intended to limit the general features described above.
The specifically-depicted embodiments include a motorized roll-up window shade. The shade includes a tube, a flexible panel, a fixed bracket, a rotatable bracket, bearings, a motor, and one or more batteries. The tube has a longitudinal axis perpendicular to a transverse axis. The flexible panel is connected to the tube and winds on and off the tube. The fixed bracket includes a first segment that affixes the fixed bracket to a mounting surface and a second segment connected to the tube and movably connected to the first segment. The rotatable bracket includes an articulating joint and extends into the tube at an opposite end of the tube from the fixed bracket. The rotatable bracket rotates the tube along the transverse axis. The bearings are disposed between the second segment and the tube and between the rotatable bracket and the tube enabling rotation of the tube along the longitudinal axis. The motor is disposed within the tube and supported by the fixed bracket. The batteries are also disposed within the tube and supported by the fixed bracket. The fixed bracket includes an opening through which the batteries may be accessed.
The extendable bracket includes a securing mechanism that prevents motion of the second segment with respect to the first segment. The second segment is connected to the first segment by a telescoping rod in one embodiment. The telescoping rod limits a range of rotation of the tube along the transverse axis. The first segment includes a track in some embodiments, and the second segment includes one or more runners disposed within the track. In one embodiment, the track includes a hinge, and folds out to allow the second segment to move along the track, and fold back to prevent motion of the second segment with respect to the first segment. In one embodiment, the second segment aligns parallel to the transverse axis. In one embodiment, the track includes a stop that limits a range of motion of the tube along the transverse axis.
The articulating joint includes, in some embodiments, a hinge. In one embodiment, the hinge is a barrel hinge having a longitudinal axis perpendicular to the tube's longitudinal and transverse axes. In some embodiments, the articulating joint is spherical and enables rotation of the tube along the tube's transverse axis and along an axis perpendicular to the tube's longitudinal and transverse axes. In one embodiment, the articulating joint includes a spherical segment disposed in a spherical housing. The spherical segment includes a first arm extending from the spherical segment and connected to the tube, and a second arm. The spherical housing includes an opening through which at least a part of the spherical segment and the first arm extends, and a hollow arm within which the second arm is disposed.
In one embodiment, a removable cap is connected to the second segment over the opening. The batteries are disposed between the cap and the motor.
In some embodiments, a removable sleeve partially or completely encloses the batteries within the tube. In one embodiment, the sleeve includes a track and the second segment includes a fixed runner corresponding to the track. In another embodiment, the sleeve includes a stop that prevents to the sleeve from being completely removed from the tube.
In one embodiment, the rotatable bracket includes a mounting segment that mounts the rotatable bracket to a mounting surface. The mounting segment has a length equal to at least twice a diameter of the tube.
In one embodiment, the tube includes a groove along an interior circumference of the tube. The extendable bracket, the rotatable bracket, or both, include a groove along an exterior circumference. The bearings are disposed in the interior circumference groove and the exterior circumference groove.
In one embodiment, the tube includes one or more flanges at one or more ends of the tube. The flanges align the flexible panel on the tube as the flexible panel is wound onto the tube. In another embodiment, the flexible panel includes one or more magnets along one or more edges of the panel. The magnets align the flexible panel as the flexible panel is wound onto the tube.