MOUNTING FILM FOR LIQUID CRYSTAL DISPLAY DRIVE CHIP AND METHOD FOR MANUFACTURING THE SAME

Abstract
The present invention provides a mounting film for a liquid crystal display drive chip and a method for manufacturing the same. The mounting film is provided with a slit cut from a side edge thereof, or provided with a weakened line for forming the slit. When a distance between a liquid crystal display panel and a control circuit substrate of the liquid crystal display unit is un-uniform, the opening degree of the slit is variable accordingly to accommodate variations in the distance. Such a COF mounting film for a liquid crystal display drive chip may be generally used even though a distance between the liquid crystal display panel and the control circuit substrate varies slightly. Therefore, the manufacturing cost of the liquid crystal display unit may be reduced.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a perspective view which illustratively shows COF mounting films for liquid crystal display drive chips according to one embodiment of the present invention and the arrangement thereof;



FIG. 2 is a schematic plan view which illustratively shows that COF mounting films for liquid crystal display drive chips with different shapes are employed when a distance between a control circuit substrate and a liquid crystal display panel varies with position;



FIG. 3 is a schematic perspective view illustrating that COF mounting films for liquid crystal display drive chips are arranged between a curved liquid crystal display panel and a flat control circuit substrate;



FIG. 4 is a partial plan view which illustratively shows how a COF mounting film for a liquid crystal display drive chip according to one embodiment of the present invention is formed with a base film;



FIG. 5 is a partial plan view which illustratively shows a linear, continuous slit;



FIG. 6 is a partial plan view which shows that the slit is opened by forces applied to the COF film;



FIG. 7 is a partial plan view which shows a reinforced slit as well as a reinforced hole at the tip of the slit;



FIG. 8 is a partial plan view which shows that the slit is not completely cut open;



FIG. 9 is a partial plan view which shows the slit with a hole at the tip thereof, wherein the slit is defined as a weakened line which is not be cut open completely; and



FIG. 10 illustratively shows that COF mounting films for liquid crystal display drive chips are provided between a liquid crystal display panel and a control circuit substrate.





REFERENCE NUMERALS


102—liquid crystal display panel; 103—control circuit substrate; 104—hole at the tip of the slit; 105—slit; 106—drive chip; 112—COF mounting film for a liquid crystal display drive chip; 121—line that is substantially parallel to the engaging side of the liquid crystal display panel with the COF mounting films for drive chips; W11, W12 and W13—distance between the control circuit substrate and the liquid crystal display panel at different positions.


DETAILED DESCRIPTION OF THE INVENTION

Embodiments of the present invention will be described hereinafter with reference to accompany drawings.



FIG. 1 is a perspective view which illustratively shows COF mounting films for liquid crystal display drive chips according to one embodiment of the present invention and the arrangement thereof.


In FIG. 1, a reference numeral 103 refers to a control circuit substrate, 102 refers to a liquid crystal display panel, 112 refers to a COF mounting film for a liquid crystal display drive chip, W11, W12 and W13 refer to different distances between the control circuit substrate and the liquid crystal display panel, 105 refers to a slit, 104 refers to a hole at the tip of the slit, 106 refers to a drive chip which is semiconductor chip, 121 refers to a line that is substantially parallel to an engaging side of the liquid crystal display panel 102 with the COF mounting films for liquid crystal display drive chips, and 122 refers to a line that is substantially parallel to an engaging side of the control circuit substrate 103 with the COF mounting films for liquid crystal display drive chips. Besides, the drive chips 106 are depicted with dash lines since these drive chips 106 are installed inside of the films. Similarly, drive chips 106 in FIGS. 2, 3 and 10 are also depicted with dash lines.


The COF mounting films for liquid crystal display drive chips 112 according to one embodiment of the present invention each is provided with a slit 105 and a circular hole is defined at the tip of the slit 105. With adjusting the opening degree of the slit, identical COF mounting films for liquid crystal display drive chips may be arranged between the liquid crystal panel and the control circuit substrate, even though the distance between the liquid crystal panel and the control circuit substrate varies with position. Furthermore, the film material around the slit is prevented from cranking caused by stress concentration, since the circular hole provided at the tip of the slit may disperse stresses in this region regardless of the slit is opened or closed.


The slit is preferably cut along a direction that is substantially parallel to the engaging side of the liquid crystal display panel 102 with the COF mounting films for liquid crystal display drive chips. Alternatively, the slit may be cut along a direction that is substantially parallel to the engaging side of the control circuit substrate 103 with the COF mounting films for liquid crystal display drive chips. Therefore, the slit may be opened according to the variation of the distance between the liquid crystal display panel and the control circuit substrate.


More preferably, equal-numbered slits are respectively provided on the two opposite, non-engaging sides of the COF mounting films for liquid crystal display drive chips, i.e., the two sides which do not engage with either the liquid crystal display panel 102 or the control circuit substrate 103. Therefore, variation of the distance at the two opposite sides may be equally accommodated by opening and closing of respective slits.


Hereinafter, a method for manufacturing a COF mounting film for a liquid crystal display drive chips will be described. The description will be only directed to a characterizing part thereof.



FIG. 4 is a partial plan view which illustratively shows how a COF mounting film for a liquid crystal display drive chip according to one embodiment of the present invention is formed with a base film.


In FIG. 4, 402 refers to a base film, 106 refers to the drive chip, 401 refers to a region provided with wire layouts for electrically connecting to I/O terminals of the drive chip 106 and I/O terminals of the COF mounting film for liquid crystal display drive chip, i.e., wiring region, 104 refers to the hole at the tip of the slit, 105 refers to the slit, 112 refers to the COF mounting films for liquid crystal display drive chips, and 403 refers to a region where the I/O terminals of the COF mounting film for liquid crystal display drive chip are provided, i.e., interface region.


The slit is formed in the base film 402 at the region which is outside of the region 401 and also outside of the region 403 and the direction of the slit is substantially parallel to that of the region 403 where an I/O pad is provided.


As to methods for forming the slit, it can be envisaged that a weakened line is preformed. That is to say, the slit is not physically cut. Instead, when needed, moderate forces may be applied to break the weakened line so as to form the slit. This embodiment is advantageous in that: it is quite difficult to mount a drive chip on the film provided with a cut or opened slit; however, mounting a drive chip on the film provided with a weakened line is relatively simply. The drive chip may be mounted even though the film has been provided with the weakened line. Therefore, the procedure of providing the weakened line may be carried out prior to or after the mounting procedure of the drive chip, thus increasing a degree of freedom in the manufacturing process. Furthermore, as compared with the case of forming a cut or opened slit, only providing a weakened line is relatively easy to perform connection operation during the COF mounting film for liquid crystal display drive chip is mounted on the substrate.


By the way, for the case where the slit is physically cut on the film, this slit needs to be formed after the drive chip has been mounted onto the film.


The shape of the slit will be described further hereinafter.



FIGS. 5 to 9 are partial plan views illustrating various shapes and configurations of the slit 405 in FIG. 4.



FIG. 5 is a partial plan view illustrating a closed slit in case where no forces are applied to the COF film.



FIG. 6 is a partial plan view illustrating an opened slit in case where forces are applied to the COF film.



FIG. 7 is a partial plan view illustrating an optimized slit and an optimized hole at the tip thereof.


The optimized method lies in that a region around the slit and the hole at the tip of the slit is coated with solder resist or provided with dummy wirings. These provisions of the solder resist or dummy wirings may optimize the slit region. Furthermore, it may incorporate the procedure for coating the solder resist or providing dummy wirings into current manufacturing process, without offering a further procedure. Thus, the manufacturing cost of the COF film will be not increased.



FIG. 8 is a partial plan view which shows the slit is not completely cut open.


When the slit is not completely cut open, its presence will not adversely affect the mounting of the drive chip. Furthermore, when the COF mounting film for a liquid crystal display drive chip is used to perform a connection operation, a slit not completely cut open may facilitate the connection operation.



FIG. 9 is a partial plan view which shows the slit is provided with a hole at the tip thereof, wherein the slit is formed as weaken line rather than completely cut open.


In such a case, the drive chip may be mounted even after the weakened line has been provided.


Besides, formation of the slit and weakened line as well as manufacturing of the COF mounting film for a liquid crystal display drive chip according to one embodiment of the present invention are well known to those skilled in the art. Therefore, a detailed description is omitted. Furthermore, the COF film is made of conventional materials, such as polyimide.


Obviously, the present invention is not limited to providing COF films between a liquid crystal display panel and a control circuit substrate; it may also be applied to providing COF films between two substrates separated by a variable distance, with the COF film is arranged between the two substrates.


The embodiment described above is merely used to explain the principle of the invention. It can be appreciated that the present invention is not limited thereto. For those skilled in the art, various variations and modifications which are made without departing from the spirit and the scope of the invention shall fall within the scope of the invention.

Claims
  • 1. A mounting film for a liquid crystal display drive chip, wherein the mounting film is provided with a slit at a side edge thereof; andwhen a distance between a liquid crystal display panel and a control circuit substrate of the liquid crystal display unit is un-uniform, the opening degree of the slit is variable accordingly to accommodate variations in the distance.
  • 2. The mounting film according to claim 1, wherein the mounting film is rectangular, andthe slit is provided on either of the two side edges, which are arranged between the liquid crystal display panel and the control circuit substrate, of the rectangular mounting film.
  • 3. The mounting film according to claim 2, wherein a hole is formed at the tip of the slit.
  • 4. The mounting film according to claim 1, wherein the slit is configured to be substantially parallel to an engaging side edge of the mounting film with the liquid crystal display panel or the control circuit substrate.
  • 5. The mounting film according to claim 1, wherein a region around the slit is coated with solder resist and/or provided with dummy wirings to optimize the slit.
  • 6. A mounting film for a liquid crystal display drive chip, wherein the mounting film is provided with a weakened line;when forces are applied to the mounting film, a slit will be formed in the mounting film along the weakened line, and when a distance between a liquid crystal display panel and a control circuit substrate of the liquid crystal display unit is un-uniform, the opening degree of the slit is variable accordingly to accommodate variations in the distance.
  • 7. The mounting film according to claim 6, wherein the mounting film is rectangular, andone end of the weakened line is provided on either of the two side edges, which are arranged between the liquid crystal display panel and the control circuit substrate, of the rectangular mounting film.
  • 8. The mounting film according to claim 6, wherein a hole is formed at the tip of weakened line.
  • 9. The mounting film according to claim 6, wherein the weakened line is configured to be substantially parallel to an engaging side edge of the mounting film with the liquid crystal display panel or the control circuit substrate.
  • 10. The mounting film according to claim 6, wherein a region around the weakened line is coated with solder resist and/or provided with dummy wirings to optimize the slit formed along the weakened line.
  • 11. A method for manufacturing a mounting film for a liquid crystal display drive chip, comprising forming a slit cut from a side edge of the mounting film;wherein said side edge is arranged between a liquid crystal display panel and a control circuit substrate.
  • 12. The method according to claim 11, wherein the slit is configured to be substantially parallel to an engaging side edge of the mounting film with the liquid crystal display panel or the control circuit substrate.
  • 13. The method according to claim 11, wherein performing the mounting film into a rectangular shape, andarranging the slit on either of the two side edges, which are arranged between the liquid crystal display panel and the control circuit substrate, of the rectangular mounting film.
  • 14. The method according to claim 11, further comprising forming a hole at the tip of the slit.
  • 15. The method according to claim 11, further comprising coating solder resist and/or providing dummy wirings around the slit such that the slit formed along the weaken line is reinforced.
  • 16. The method according to claim 11, comprising forming a weakened line on the mounting film for the liquid crystal display drive chip, such that the slit is formed along the weakened line when forces are applied to the mounting film.
  • 17. The method according to claim 16, wherein performing the mounting film into a rectangular shape, andarranging one end of the weakened line on either of the two side edges, which are arranged between the liquid crystal display panel and the control circuit substrate, of the rectangular mounting film.
  • 18. The method according to claim 16, wherein the formed weakened lines are configured to be substantially parallel to an engaging side edge of the mounting film with the liquid crystal display panel or the control circuit substrate.
  • 19. The method according to claim 16, further comprising providing a hole at the tip of the weakened line.
  • 20. The method according to claim 16, further comprising coating solder resist and/or providing dummy wirings around the weaken line such that the slit formed along the weaken line is reinforced.
  • 21. A mounting film for a liquid crystal display drive chip, having a substantial rectangular shape with a pair of opposite longitudinal edges and a pair of opposite latitudinal edges, the film comprising: a pair of opposite interface regions located near to the opposite longitudinal edges, respectively;a region for mounting on the liquid crystal display drive chip; anda wiring region for electrically connecting the liquid crystal display drive chip and the interface regions;wherein a pair of slits or weakened lines are provided at the opposite latitudinal edges respectively and outside of the interface regions and the wiring region, an extending direction of the slits or weakened lines is substantially parallel to the longitudinal edges.
  • 22. The mounting film for a liquid crystal display drive chip according to claim 21, wherein when applying a moderate force on the film along a longitudinal direction, a length of the film in the longitudinal direction is variable due to the opening of the slits or the weakened lines being broken to form the slits.
  • 23. The mounting film for a liquid crystal display drive chip according to claim 21, wherein a hole is formed at the tip of each slit or weakened line.
Priority Claims (1)
Number Date Country Kind
2006-281036 Oct 2006 JP national