Not Applicable
The present invention relates to hot tubs, and more particularly, to a plumbing system for use in hot tub designs that allows for improved performance of a hot tub recirculation system.
Hot tubs, whirlpools, spas, and the like (hereinafter “hot tubs”) of the type generally comprising a large tub or small pool full of heated water, are commonly used for hydrotherapy, recreation, exercise, and/or physical therapy. Many modern hot tubs include a recirculation system for passing water within the hot tub through a heater, filtration system, and/or chemical dispenser before returning the recirculated water to the interior of the hot tub. Numerous devices exist for returning recirculated water to a hot tub, and many of these return devices also provide additional utility. For example, many hot tubs incorporate jets and/or waterfall fixtures for returning recirculated water to the interior of the hot tub. Such jets may also be used to generate water flow or air flow within the hot tub and/or to direct heat and/or pressure to a user within the hot tub. Thus, such jets may be used for treatment of sore muscles, for relaxation, such as for example after exercise or rigorous physical activity, or for other recreational purposes.
A hot tub recirculation system typically includes at least one pump for driving water and/or air from the hot tub interior, through the recirculation system, and back into the hot tub. Several prior art hot tub designs operate using one or more pumps and/or electric heaters, and are configured to operate using a 220-volt power source. Such hot tub designs typically employ powerful pumps that allow for ample water pressure within the recirculation systems, such that numerous jets and other desirable recirculation fixtures may be provided within the hot tub without significant loss of water pressure throughout the recirculation system. Such pumps are typically configured for use at multiple selectable speeds, such that water may be slowly recirculated through the recirculation system for heating, and may be quickly recirculated to employ the hot tub jets. Thus, the one or more pumps may be adjusted to effectively turn the jets “on” and “off.” However, significant drawbacks exist in operating this type of hot tub. For example, a traditional 220-volt hot tub often requires the installation and use of a dedicated electrical circuit to power the hot tub, the circuit typically employing a 50-amp ground fault circuit interrupter (“GFCI”) circuit breaker. Such 220-volt hot tub designs are known to consume significant amounts of electrical power during operation, and accordingly, the cost to operate such hot tubs is often undesirably high.
Several other hot tub designs employ a recirculation system configured to operate using a 110-volt power source. Such hot tub recirculation systems typically include a single pump configured to drive water and/or air through the recirculation system, and may also include a heater for heating the recirculating water. However, in such 110-volt hot tub designs, the heater is typically not configured to operate at the same time as the jets are used. Thus, when the pump is switched to its fast setting, such that water and/or air is/are recirculated quickly through the jets, the heater is switched “off” Thus, in such hot tub designs, it is difficult to maintain heat within the hot tub while the jets are in use. Additionally, 110-volt hot tub designs are typically limited in the number of jets which may be operated at once. For example, because of amperage on the readily available and industry standard pumps, most 110-volt hot tub designs are limited to inclusion of only approximately 15-20 jets. By contrast, a traditional 220-volt hot tub is typically capable of operating approximately 40-45 jets at once. Recently, several hot tub manufacturers have been able to stretch the number of jets included in a 110-volt hot tub design to 25-28 jets by adding diverter valves that allow a user to switch the pump to run only half the jets at a time. Thus, in such hot tub designs, the performance of the “sets” of individual jets is still fairly good. However, such designs are not ideal in instances in which a user desires to operate all jets in the hot tub at once. For this reason, 110-volt hot tubs, though easier to install and cheaper to operate, are often considered inferior to more traditional 220-volt hot tub designs.
Thus, a hot tub that can utilize a larger number of jets while still employing a conventional 110-volt power source, while also reducing heat loss in the jetted water, would be desirable.
According to various example embodiments of the present general inventive concept, a hot tub plumbing system is provided that includes a plurality of water pumps configured so as to reduce the distance between the water pumps and the jets of the hot tub. Such a system allows water pumps with a 110-volt power source to approach the effectiveness and efficiency of a 220-volt powered system.
Additional aspects and advantages of the present general inventive concept will be set forth in part in the description which follows, and, in part, will be obvious from the description, or may be learned by practice of the present general inventive concept.
The foregoing and/or other aspects and advantages of the present general inventive concept may be achieved by a hot tub plumbing system that includes a plurality of water pumps respectively provided at different sides of a hot tub having a plurality of jets, and a plurality of manifolds each having an intake port coupled to one of the water pumps, and each configured to have a plurality of output ports respectively connected by tubing to one of the jets of the hot tub.
The plurality of water pumps may be configured to be powered by a 110-volt source.
The plurality of water pumps may include two water pumps provided on opposite sides of the hot tub.
The plurality of water pumps may include four water pumps each provided at different sides of the hot tub.
The manifolds may each be provided with two rows of output ports.
The two rows of output ports may be substantially adjacent.
The two rows of output ports may be provided at substantially opposite sides of the respective manifolds.
The output ports of the manifolds may be angled away from the input ports of the respective manifolds.
The output ports may be configured at approximately 45 degree angles to the manifold.
The water pumps may be configured to be adjacent to a shell of the hot tub to minimize a distance between the pumps and the jets supplied with water by the water pumps.
The manifolds may be attached directly to the respective water pumps.
The foregoing and/or other aspects and advantages of the present general inventive concept may also be achieved by a manifold to be used in a hot tub plumbing system, including an intake port configured to be coupled to a water pump in the hot tub plumbing system, and a plurality of output ports configured with connecting portions to connect with tubing to supply water from the water pump to a corresponding plurality of jets in the hot tub plumbing system.
The manifold may further include a plurality of friction members provided inside the manifold to cause friction with water passing through the manifold and over the friction members.
The friction members may include a plurality of projections provided to an inner surface of the manifold.
Other features and aspects may be apparent from the following detailed description, the drawings, and the claims.
The following example embodiments are representative of example techniques and structures designed to carry out the objects of the present general inventive concept, but the present general inventive concept is not limited to these example embodiments. In the accompanying drawings and illustrations, the sizes and relative sizes, shapes, and qualities of lines, entities, and regions may be exaggerated for clarity. A wide variety of additional embodiments will be more readily understood and appreciated through the following detailed description of the example embodiments, with reference to the accompanying drawings in which:
Reference will now be made to the example embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings and illustrations. The example embodiments are described herein in order to explain the present general inventive concept by referring to the figures.
The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the structures and fabrication techniques described herein. Accordingly, various changes, modification, and equivalents of the structures and fabrication techniques described herein will be suggested to those of ordinary skill in the art. The progression of fabrication operations described are merely examples, however, and the sequence type of operations is not limited to that set forth herein and may be changed as is known in the art, with the exception of operations necessarily occurring in a certain order. Also, description of well-known functions and constructions may be simplified and/or omitted for increased clarity and conciseness.
Note that spatially relative terms, such as “up,” “down,” “right,” “left,” “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over or rotated, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
According to various example embodiments of the present general inventive concept, a hot tub plumbing system is provided that includes a plurality of water pumps configured so as to reduce the distance between the water pumps and the jets of the hot tub. Such a system allows water pumps with a 110-volt power source to approach the effectiveness and efficiency of a 220-volt powered system. In one example embodiment of such a system according to the present general inventive concept, a hot tub plumbing system is provided that includes a plurality of water pumps respectively provided at different sides of a hot tub having a plurality of jets, and a plurality of manifolds each having an intake port coupled to one of the water pumps, and each configured to have a plurality of output ports respectively connected by tubing to one of the jets of the hot tub. Because the plurality of water pumps are provided that have relatively shorter paths to each of the supplied water jets, instead of a single pump that is forced to circulate water to all of the jets around the entirety of the hot tub, a hot tub powered by a 110-volt source is able to approach the effectiveness and efficiency of a conventional hot tube having a 220-volt power source. As no single water pump is responsible for pumping water to an opposite side of the tub, the length of the tubing between the pumps and the hot tub jets is considerably shortened, therefore reducing the overall travel and increasing the overall pressure coming out of the hot tub jets, thus allowing the hot tub to operate from low amp pumps. The manifolds described herein, which are respectively coupled to the plurality of water pumps, further assist in shortening the length of the tubing required to supply water to the jets. In various example embodiments, the water pumps may be placed directly adjacent the shell of the hot tub basin to further reduce the required length of tubing between the water pumps and the jets.
In the example embodiment illustrated in
Various different example embodiments of a hot tub plumbing system according to the present general inventive concept may have different quantities of water pumps that are powered by a 110-volt power source. For example, an example embodiment may include two 110-volt rated water pumps that together supply water to 40 jets. Another example embodiment may include four 110-volt rated water pumps that together supply water to 46 jets. Because a plurality of water pumps are provided in the present general inventive concept, no one water pump needs to be responsible for pumping water to jets on an opposite side of the hot tub. In other words, the “no travel” plumbing system of the present general inventive concept avoids the requirement of the water circling around through all of the jets of the hot tub, which is the arrangement in the conventional 110-volt spa. Thus, a hot tub is provided that is made for both high water flow and low amperage requirements. The plurality of water pumps configured in this manner allows the hot tub to perform properly and similar to a 220-volt spa.
Also, while not illustrated, in various other example embodiments of the present general inventive concept in which the manifold is configured in a vertical orientation, the manifold may be configured to have one row of outlet ports provided on opposite sides of the manifold. Such a configuration allows the manifold to be placed at or near the middle of the side wall of the hot tub, with the outlet ports each pointing away in two directions to further reduce the length of tubing between the outlet ports and the jets. This decreases the distance between the water pump and the jets such that the longest distance between any jet and the water pump may be one half of one side of the hot tub.
Similar to the example embodiment illustrated in
In various example embodiments of the present general inventive concept, loss of heat of the pumped water may be reduced by employing a friction manifold in which a plurality of friction members are provided inside the manifold to cause friction with water passing through the manifold and over the friction members. The interaction of the water with the friction members causes heat, and therefore replaces at least some of the heat that may be lost due to the hot tub plumbing system being powered by a 110-volt source that limits the operation of the water heater. The friction members may include a plurality of projections provided to an inner surface of the manifold. The friction and heating action are increased when the water pumps are operating at high speed, thus using a natural friction heat to help maintain the spa set temperature while the unit is in use.
Various example embodiments of the present general inventive concept improve the performance of a 110-volt powered hot tub by restricting travel distance and 90 degree turns of water flow, multiple strategically placed water pumps, and friction manifolds to aid in cooling problems that may be encountered in other 110-volt systems. The use of multiple low-amperage pumps, placed adjacent the basin of the hot tub, such as directly behind the spa seats, presents numerous advantages as compared to conventional systems, which use a single high amperage pump and in which the entire spa is plumbed in a circle pattern that cycles water through the entire unit.
According to various example embodiments of the present general inventive concept, a hot tub plumbing system may be provided that includes a plurality of water pumps respectively provided at different sides of a hot tub having a plurality of jets, and a plurality of manifolds each having an intake port coupled to one of the water pumps, and each configured to have a plurality of output ports respectively connected by tubing to one of the jets of the hot tub. The plurality of water pumps may be configured to be powered by a 110-volt source. The plurality of water pumps may include two water pumps provided on opposite sides of the hot tub. The plurality of water pumps may include four water pumps each provided at different sides of the hot tub. The manifolds may each be provided with two rows of output ports. The two rows of output ports may be substantially adjacent. The two rows of output ports may be provided at substantially opposite sides of the respective manifolds. The output ports of the manifolds may be angled away from the input ports of the respective manifolds. The output ports may be configured at approximately 45 degree angles to the manifold. The water pumps may be configured to be adjacent to a shell of the hot tub to minimize a distance between the pumps and the jets supplied with water by the water pumps. The manifolds may be attached directly to the respective water pumps.
According to various example embodiments of the present general inventive concept, a manifold to be used in a hot tub plumbing system may be provided that includes an intake port configured to be coupled to a water pump in the hot tub plumbing system, and a plurality of output ports configured with connecting portions to connect with tubing to supply water from the water pump to a corresponding plurality of jets in the hot tub plumbing system. The manifold may be configured to have two rows of output ports. The two rows of output ports may be substantially adjacent. The two rows of output ports may be provided at substantially opposite sides of the manifold. The output ports of the manifold may be angled away from the input port of the manifold. The output ports may be configured at approximately 45 degree angles to the manifold. The manifold may be configured to be attached directly to the water pump. The manifold may further include a plurality of friction members provided inside the manifold to cause friction with water passing through the manifold and over the friction members. The friction members may include a plurality of projections provided to an inner surface of the manifold.
Numerous variations, modifications, and additional embodiments are possible, and accordingly, all such variations, modifications, and embodiments are to be regarded as being within the spirit and scope of the present general inventive concept. For example, regardless of the content of any portion of this application, unless clearly specified to the contrary, there is no requirement for the inclusion in any claim herein or of any application claiming priority hereto of any particular described or illustrated activity or element, any particular sequence of such activities, or any particular interrelationship of such elements. Moreover, any activity can be repeated, any activity can be performed by multiple entities, and/or any element can be duplicated.
It is noted that the simplified diagrams and drawings included in the present application do not illustrate all the various connections and assemblies of the various components, however, those skilled in the art will understand how to implement such connections and assemblies, based on the illustrated components, figures, and descriptions provided herein, using sound engineering and medical judgment. Numerous variations, modification, and additional embodiments are possible, and, accordingly, all such variations, modifications, and embodiments are to be regarded as being within the spirit and scope of the present general inventive concept.
While the present general inventive concept has been illustrated by description of several example embodiments, and while the illustrative embodiments have been described in detail, it is not the intention of the applicant to restrict or in any way limit the scope of the general inventive concept to such descriptions and illustrations. Instead, the descriptions, drawings, and claims herein are to be regarded as illustrative in nature, and not as restrictive, and additional embodiments will readily appear to those skilled in the art upon reading the above description and drawings. Additional modifications will readily appear to those skilled in the art. Accordingly, departures may be made from such details without departing from the spirit or scope of applicant's general inventive concept.
This Application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/182,174, filed Jun. 19, 2015, the entire content of which is incorporated herein by reference.
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