The present invention relates to a multi-range composite-evaporator type cross-defrosting system, more particularly to a heating or air-conditioning system that is capable of continuous operation under the outdoor temperature range of 20 degree Celsius to negative 40 degree Celsius.
The present invention can be applied on the fields of residential, agriculture, and industrial; more particularly, the present invention can be used on heating and air-conditioning purpose.
The present invention is a divisional application of the patent application No. 20070137238 filed on Dec. 20th 2005, entitled “Multi-range cross defrosting heat pump system and humidity control system.”
In general, current heat pump system has very limited range of working temperatures due to the limitation and the operation efficiency of the compressor; however, in many circumstances, the environment temperature may vary from negative 40 degree to 20 degree Celsius, therefore it is main objective of the present invention to provide a multi-range cross defrosting heat pump capable of operating under a wide range of working environment temperature at high efficiency.
1. It is a primary object of the present invention to provide a multi-range composite-evaporator type cross-defrosting system capable of continuous operation under various ranges of temperature.
2. It is a second object of the present invention to provide a multi-range composite-evaporator type cross-defrosting system capable of continuous operation during the defrosting process.
3. It is another object of the present invention to provide an efficient defrosting control method of the multi-range composite-evaporator type cross-defrosting system, which is capable of cross-defrosting with the heat energy absorbed from the outdoor-air-flow and the heat energy generated from the compressor.
The present invention includes two main embodiments, the first embodiment is the composite-evaporator type cross-defrosting system constructed of fluid-defrost type composite-evaporators as shown in
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The basic operation scheme is shown in
As shown in
The composite-evaporator type cross-defrosting system comprises a refrigerant-circulation for the evaporation process and the condensation process and an anti-freeze-fluid-circulation for the cross-fluid defrosting process; the anti-freeze-fluid basically refers to a compound fluid of water and chemical that has a lower freezing point than 0 degree Celsius.
The main heat exchanger has two separate pipelines for the refrigerant-circulation and the anti-freeze-fluid-circulation; the first pipeline will receive a flow of pressurized refrigerant from the main compressor 101, the second pipeline will receive the anti-freeze fluid from the first composite-evaporator 611 and the second composite-evaporator 612; the main heat exchanger 603 will transfer the heat energy from the first pipeline to the second pipeline during the defrost-cycle of the cross-fluid defrosting process.
The first composite-evaporator 611 has one set of evaporation coil and one set of anti-freeze-fluid pipeline, said evaporation coil and said anti-freeze-fluid pipeline will share the radiator fins as shown in
The second composite-evaporator 612 has one set of evaporation coil and one set of anti-freeze-fluid pipeline, said evaporation coil and said anti-freeze-fluid pipeline will share the radiator fins as shown in
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The basic concept of the cross-air defrosting process is to disable the refrigerant-flow of the frosted composite-evaporator, and a controlled amount of the outdoor air will flow through that frosted composite-evaporator to heat up the frost thereon, while the other composite evaporator will operate with the evaporation process to provide the evaporated refrigerant to the main compressor 601 for the pressurization process, the main condenser 602 will carry on the condensation process for the air-conditioning or heating; the cross-air defrosting process requires a defrost-cycle of alternating operation, a defrost cycle is demonstrated as follows, the first composite-evaporator 611 defrosts with cross-air defrosting process for 5 minute as in
As shown in
As shown in
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The basic concept of the cross-fluid defrosting process is to disable the evaporation coil of the frosted composite-evaporator, and a controlled flow of hot anti-freeze-fluid will be distributed to the anti-freeze-fluid pipeline of said frosted composite-evaporator to conduct heat current through the radiator fins; while the other composite evaporator will operate with the evaporation process to provide the evaporated refrigerant to the main compressor 601 for the pressurization process, the main condenser 602 will carry on the condensation process for the air-conditioning or heating; the cross-fluid defrosting process requires a defrost-cycle of alternating operation, a defrost cycle is demonstrated as follows, the first composite-evaporator 611 defrosts with the cross-fluid defrosting process for 5 minute as in
As shown in
As shown in
The first embodiment of the present invention can be further extended with additional composite evaporators, and the control system can adjust accordingly to the basic concept of the present invention; when one of the composite evaporators is frosted and requires to defrost with the second defrosting method, said frosted evaporator will disable its associated evaporation coil and enable a fluid passage between the main heat exchanger and the associated anti-freeze-fluid pipeline of said frosted evaporator, and the heat insulated space of said frosted evaporator will control the speed of its associated venting fan to minimize the heat loss, at the same time all other evaporators can continue the evaporation process to absorb heat energy from the outdoor-air, the main compressor and the main condenser will continue their operation for the air-conditioning or heating; the control system will also operate in a defrost-cycle demonstrated as follows, all the composite-evaporators will operate with the evaporation process for 10 minute, and next the first composite-evaporator will defrost for 2 minute with the cross-fluid defrosting process, next the second composite evaporator will defrost for 2 minute with the cross-fluid defrosting process, and next the third composite-evaporator will defrost for 2 minute with the cross-fluid defrosting process, and next the fourth composite-evaporator defrosts for 2 minute with the cross-fluid defrosting process, and next the control system repeats the defrost-cycle or adjust its operation if further change in the outdoor temperature is detected.
A construction scheme of the first embodiment with four composite-evaporators is shown in
For easier maintenance, most control valves can be combined into one single rotary valve or other multi-port control valve means. An alternative scheme of the control valve means is provided as follows, wherein the first control valve 621 and the second control valve 622 are replaced with a single rotary valve or other multi-port control valve with the same functionality.
Another alternative scheme is provided for simplifying and reducing the cost as follows, the first defrost-pump 631 and the second defrost-pump 632 are replaced with a main defrost-pump and a multi-port control valve with the same functionality.
Many other alternative construction schemes and control valve means are possible to perform the same task based on the principle and the claims of present invention and should be considered within the scope of the present invention.
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The second embodiment also operate with a control system that changes the defrosting methods according to the outdoor temperature and humidity; when the outdoor temperature is in the range of 20 degree Celsius to 0 degree Celsius, the control system can apply the first defrosting method, which is also called as the cross-air defrosting process; when the outdoor temperature is in the range of 10 degree to negative 40 degree, the control system can apply the second defrosting method, which is also called as the cross-refrigeration defrosting process; the threshold at which the control system switches between the cross-air defrosting process and the cross-refrigeration defrosting process can be adjust at any point between 10 degree Celsius to 0 degree Celsius.
The second embodiment as shown in
The first composite-evaporator 203 is constructed of one set of evaporation coil and one set of defrost-condensation coil 205, said evaporation coil and said defrost-condensation coil 205 will share the radiator fins so that the heat energy can be transferred from said defrost-condensation coil to said evaporation coil during the cross-refrigeration defrosting process of the first composite-evaporator 203; the defrost-condensation coil 205 of the first composite-evaporator 203 will be referred as the first defrost-condenser 205 for the ease of comprehension.
The second composite-evaporator 204 is constructed of one set of evaporation coil and one set of defrost-condensation coil 206, said evaporation coil and said defrost-condensation coil 206 will share the radiator fins so that the heat energy can be transferred from said defrost-condensation coil to said evaporation coil during the cross-refrigeration defrosting process of the second composite-evaporator 204; the defrost-condensation coil 206 of the first composite-evaporator 204 will be referred as the first defrost-condenser 206 for the ease of comprehension.
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As shown in
As shown in
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The basic concept of the cross-refrigeration defrosting process is to distribute a controlled flow of the pressurized refrigerant into the defrost-condensation coil of the composite-evaporator that is defrosting, so that the accumulated frost on said composite-evaporator will melt by the heat energy transferred from its associated defrost-condenser, therefore, the required time for the defrosting process will be greatly shortened; the other evaporator of the system will continue the evaporation process with its associated evaporation coil, the main compressor and the main condenser will also continue their operation to generate the heat energy for the air-conditioning. The defrost-cycle of the cross-refrigeration defrosting process requires each evaporator to alternate its operation at a time interval, and the detailed control scheme is provide in
As shown in
As shown in
The second embodiment of the present invention can be further extended with additional composite evaporators, and the control system can adjust accordingly to the basic concept of the present invention; when one of the evaporators is frosted and requires to defrost with the cross-refrigeration defrosting process, said frosted composite-evaporator will disable its associated evaporation coil and enable its associated defrost-condenser to initiate a controlled flow of pressurized refrigerant from the main compressor, said defrost condenser will conduct a heat current through its radiator fins to said frosted composite-evaporator, and the heat insulated space of said frosted evaporator will control the operation speed of its associated venting fan to conserve the heat energy therein, meanwhile, all other composite-evaporators can continue the evaporation process with their associated evaporation coils to absorb heat energy from the outdoor-air, the main compressor and the main condenser will continue their operation for the air-conditioning; the control system will also operate with a defrost-cycle, wherein each evaporator will take turns to operate with the cross-refrigeration defrosting process; an example of the defrost cycle is demonstrated as follows, all composite-evaporators operate with the evaporation process for 10 minute, and next the first composite-evaporator defrosts for 2 minute, next the second composite-evaporator defrosts for 2 minute, and next the third composite-evaporator defrosts for 2 minute, and next the fourth composite-evaporator defrosts for 2 minute, and next the control system repeats the defrost-cycle or adjust its operation if further change in the outdoor temperature is detected. A construction scheme is provided in
For easier maintenance, most control valves can be combined into one single rotary valve or other multi-port control valve means, for instance, the first defrost-flow valve 214 and the second defrost-flow valve 213 can be constructed with one multi-port control valve of the identical functionality, and the first control valve 212 and second control valve 211 can also be constructed with one multi-port control valve of the identical functionality.
The control system can further employ the sensor means for the progress of the defrosting process to detect if the composite-evaporator has melted all the frost thereon, if the frost is completely melted, the control system can be reset to the next step of the defrost-cycle; said sensor means can be a pressure or temperature sensor in the composite evaporator.
It should be understood that the threshold temperatures for initiating each defrosting method are different for other regions in the world, where the humidity and frosting condition are the main factor deciding which defrosting method to apply at different temperature range.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 11311085 | Dec 2005 | US |
| Child | 12381657 | US |