Multi-stage jacket water aftercooler system

Abstract

An air intake system for a power source can include a first jacket water aftercooler, a second jacket water aftercooler, a compressor system, and an air intake for the power source. The first jacket water aftercooler and the second jacket water aftercooler can be located fluidly upstream from the air intake for the power source and fluidly downstream from the compressor system.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 provides a diagrammatic representation of an airflow system including an air intake system according to an exemplary disclosed embodiment.

FIG. 2 provides a diagrammatic representation of a cooling fluid flow system for a machine air intake system, according to an exemplary disclosed embodiment.

FIG. 3 illustrates a machine according to an exemplary disclosed embodiment.

Claims

1. An air intake system for a power source, comprising: a first jacket water aftercooler;a second jacket water aftercooler;a compressor system; andan air intake for the power source;wherein the first jacket water aftercooler and the second jacket water aftercooler are located fluidly upstream from the air intake for the power source and fluidly downstream from the compressor system.

2. The air intake system according to claim 1, wherein the first jacket water aftercooler is fluidly coupled in series with the second jacket water aftercooler.

3. The air intake system according to claim 1, wherein the first jacket water aftercooler and the second jacket water aftercooler are fabricated from materials including stainless steel.

4. The air intake system according to claim 1, wherein the compressor system includes a first compressor and a second compressor, and wherein the first compressor is fluidly coupled in series with the second compressor.

5. The air intake system according to claim 1, wherein the pressure drop between the air intake of the power source and a point downstream from the compressor system is no greater than about 15 KPa.

6. The air intake system according to claim 1, further including: a clean gas induction system; andan exhaust system;wherein the intake system is fluidly coupled to the clean gas induction system, and the clean gas induction system is fluidly coupled to the exhaust system.

7. The air intake system according to claim 1, further including: a cooling system including at least one radiator, a thermostat, a modular orifice, an oil cooler, and a clean gas induction cooler;wherein the first jacket water aftercooler, the engine oil cooler, and the clean gas induction cooler are fluidly coupled in parallel with respect to a flow of a coolant fluid.

8. A method for cooling airflow fluidly upstream of an air intake for a power source and fluidly downstream from a compressor system, comprising: introducing a mixture of pressurized air and recirculated exhaust gas to an aftercooling heat exchanging system via one or more pressurized air and recirculated exhaust gas passages;wherein the one or more exhaust gas passages are fluidly coupled to the heat exchanging system, and wherein the heat exchanging system includes a first jacket water aftercooler and a second jacket water aftercooler; andaftercooling the mixture with the heat exchanging system.

9. The method according to claim 8, further including introducing the aftercooled mixture to an air intake for the power source.

10. The method according to claim 8, wherein introducing a mixture of pressurized air and recirculated exhaust gas to an aftercooling heat exchanging system includes controllably introducing a quantity of exhaust gas from an exhaust clean gas induction (CGI) system.

11. The method according to claim 10, wherein the CGI system includes a low pressure loop CGI system.

12. The method according to claim 8, wherein the first jacket water aftercooler is fluidly coupled in series with the second jacket water aftercooler.

13. The method according to claim 8, further including maintaining a pressure differential of no more that about 15 KPa between the air intake for the power source and a point fluidly downstream from a compressor system.

14. A machine comprising: a power source; andan air intake system for the power source comprising:a first jacket water aftercooler;a second jacket water aftercooler;a compressor system; andan air intake for the power source;wherein the first jacket water aftercooler and the second jacket water aftercooler are located fluidly upstream from the air intake for the power source and fluidly downstream from the compressor system.

15. The machine according to claim 14, wherein the first jacket water aftercooler is fluidly coupled in series with the second jacket water aftercooler.

16. The machine according to claim 14, further including: an exhaust system; anda clean gas induction system;wherein the intake system is fluidly coupled to the clean gas induction system, and the clean gas induction system is fluidly coupled to the exhaust system.

17. The machine according to claim 14, wherein the compressor system includes a first compressor and a second compressor, and wherein the first compressor is fluidly coupled in series with the second compressor.

18. The machine according to claim 14, wherein the compressor system includes a two-stage compressor.

19. The machine according to claim 14, further including a cooling system including at least one radiator configured to provide coolant to the second jacket water aftercooler; andat least one thermostat bypass fluidly coupled to at least one modular orifice and configured to provide coolant to the first jacket water aftercooler.

20. The machine according to claim 14, wherein the first jacket water aftercooler and the second jacket water aftercooler are fabricated from materials including stainless steel.