The present disclosure relates to a multilayer capacitor.
For example, Japanese Patent Application Laid-open No. 2006-332285 describes a multilayer ceramic capacitor including a ceramic substrate and a plurality of internal electrodes. The plurality of internal electrodes are laminated inside the ceramic substrate at intervals in a thickness direction of the ceramic substrate and are alternately led out to both end portions of the ceramic substrate in a length direction thereof.
A multilayer capacitor as described above is required to have a higher capacity and thinning and multi-layering thereof have been progressing. On the other hand, as the thinning and multi-layering progress, structural defects such as delamination are likely to occur. For this reason, it is required to inhibit occurrence of structural defects while increasing the capacity. In addition, a multilayer capacitor is also required to inhibit occurrence of mounting defects.
Therefore, an object of an aspect of the present disclosure is to provide a multilayer capacitor that makes it possible to inhibit occurrence of structural defects, increase a capacity, and inhibit occurrence of mounting defects.
A multilayer capacitor according to an aspect of the present disclosure includes an element body including a pair of main surfaces facing each other in a first direction, and a first side surface and a second side surface facing each other in a second direction perpendicular to the first direction, in which the element body includes a plurality of first electrodes and a plurality of second electrodes disposed alternately to face each other via dielectric layers in the first direction, each of the plurality of first electrodes includes a first main body portion and a first extending portion extending from the first main body portion to reach the first side surface, each of the plurality of second electrodes includes a second main body portion and a second extending portion extending from the second main body portion to reach the second side surface, in a cross-section parallel to the first direction and the second direction, at least one of the plurality of first electrodes is curved such that the first main body portion is located on an outer side of the first extending portion in the first direction and the at least one of the plurality of first electrodes includes a first inflection point closest to the first side surface and a second inflection point second closest to the first side surface after the first inflection point, at least one of the plurality of second electrodes is curved such that the second main body portion is located on an outer side of the second extending portion in the first direction and the at least one of the plurality of second electrodes includes a fourth inflection point closest to the second side surface and a third inflection point second closest to the second side surface after the fourth inflection point, when a length of the element body in the second direction is defined as L0, a distance between the first side surface and the first inflection point in the second direction is defined as L1, a distance between the first side surface and the second inflection point in the second direction is defined as L2, a distance between the first side surface and the third inflection point in the second direction is defined as L3, a distance between the first side surface and the fourth inflection point in the second direction is defined as L4, a distance between the pair of main surfaces on a straight line that is parallel to the first direction and passes through a center of the element body in the second direction is defined as TL1, a distance between the pair of main surfaces on a straight line that is parallel to the first direction and passes through the second inflection point is defined as TL2, and a distance between the pair of main surfaces on a straight line that is parallel to the first direction and passes through the third inflection point is defined as TL3, the following expressions (1) to (6) are satisfied.
0.03≤L1/L0≤0.1 (1)
0.1≤L2/L0≤0.25 (2)
0.75≤L3/L0≤0.9 (3)
0.9≤L4/L0≤0.97 (4)
0≤(TL1−TL2)/TL1≤0.02 (5)
0≤(TL1−TL3)/TL1≤0.02 (6)
In this multilayer capacitor, in the cross-section parallel to the first direction and the second direction, at least one of the first electrodes is curved such that the first main body portion is located on the outer side of the first extending portion in the first direction, and at least one of the second electrodes is curved such that the second main body portion is located on the outer side of the second extending portion in the first direction. In addition, the above expressions (1) to (4) are satisfied for the first to fourth inflection points. In the multilayer capacitor configured in this way, deformation of a capacitance forming portion in a pressurizing step during manufacturing is inhibited, and an interlayer adhesion strength in a margin portion adjacent to the capacitance forming portion is increased, and as a result, occurrence of structural defects can be inhibited. Also, since a large size of the capacity forming portion can be secured, an increase in capacity can be achieved. Further, in this multilayer capacitor, the above expressions (5) and (6) are satisfied for the distance between the main surfaces. Thus, the main surfaces can be flattened and occurrence of mounting defects can be inhibited.
Accordingly, according to this multilayer capacitor, it is possible to inhibit occurrence of structural defects, increase a capacity, and inhibit occurrence of mounting defects.
The at least one of the plurality of first electrodes may further include a first portion extending from the first main body portion to a side opposite to the first extending portion and may be curved such that the first main body portion is located on an outer side of the first portion in the first direction, and the at least one of the plurality of second electrodes may further include a second portion extending from the second main body portion to a side opposite to the second extending portion and may be curved such that the second main body portion is located on an outer side of the second portion in the first direction. In this case, occurrence of structural defects can be further inhibited.
Each of a pair of outermost electrodes located on the outermost side in the first direction among the plurality of first electrodes and the plurality of second electrodes may include a main body portion, and an extending portion extending from the main body portion to reach the first side surface or the second side surface, and when a distance between the main body portions of the pair of outermost electrodes in the first direction is defined as T1, and a distance between the extending portions of the pair of outermost electrodes in the first direction is defined as T2, the following expression (7) may be satisfied.
0.75≤T2/T1≤0.94 (7)
In this case, occurrence of structural defects can be further inhibited.
The element body may further include a third side surface and a fourth side surface facing each other in a third direction perpendicular to the first direction and the second direction, each of the plurality of first electrodes may further include a third extending portion extending from the first main body portion toward the third side surface, and a fourth extending portion extending from the first main body portion toward the fourth side surface, in a cross-section perpendicular to the second direction, at least one of the plurality of first electrodes may be curved such that the first main body portion is located on an outer side of the third extending portion and the fourth extending portion in the first direction and the at least one of the plurality of first electrodes may include a fifth inflection point located at a boundary part between the first main body portion and the third extending portion, and a sixth inflection point located at a boundary part between the first main body portion and the fourth extending portion, and when a length of the element body in the third direction is defined as W0, a distance between the third side surface and the fifth inflection point in the third direction is defined as W1, and a distance between the third side surface and the sixth inflection point in the third direction is defined as W2, the following expressions (8) and (9) may be satisfied.
0≤W1/W0≤0.25 (8)
0.75≤W2/W0≤1 (9)
In this case, it is possible to achieve a further increase in capacity while further inhibiting occurrence of structural defects.
In the cross-section perpendicular to the second direction, when a distance between the pair of main surfaces on a straight line that is parallel to the first direction and passes through a center of the element body in the third direction is defined as TW1, a distance between the pair of main surfaces on a straight line that is parallel to the first direction and passes through the fifth inflection point is defined as TW2, and a distance between the pair of main surfaces on a straight line that is parallel to the first direction and passes through the sixth inflection point is defined as TW3, the following expressions (10) and (11) may be satisfied.
0≤(TW1−TW2)/TW1≤0.02 (10)
0≤(TW1−TW3)/TW1≤0.02 (11)
In this case, occurrence of mounting defects can be further inhibited.
According to an aspect of the present disclosure, it is possible to provide a multilayer capacitor that makes it possible to inhibit occurrence of structural defects, increase a capacity, and inhibit occurrence of mounting defects.
Hereinafter, an embodiment of the present disclosure will be described in detail with reference to the drawings. In the following description, the same or equivalent elements will be denoted by the same reference numerals, and repeated description will be omitted.
As shown in
The element body 2 has a plurality of dielectric layers 3, a plurality of first electrodes 10, and a plurality of second electrodes 20. Each of the dielectric layers 3 is made of, for example, a sintered body of a ceramic green sheet containing a dielectric material (a dielectric ceramic such as a BaTiO3 system, a Ba(Ti, Zr)O3 system, or a (Ba, Ca)TiO3 system). In an actual element body 2, adjacent dielectric layers 3 are integrated to the extent that a boundary between them cannot be visually recognized.
The plurality of first electrodes 10 and the plurality of second electrodes 20 are alternately disposed to face each other via the dielectric layer 3 in the first direction D1. That is, the plurality of dielectric layers 3, the plurality of first electrodes 10, and the plurality of second electrodes 20 are laminated such that the first electrode 10, the dielectric layer 3, the second electrode 20, the dielectric layer 3, and the first electrode 10 are repeatedly arranged in order in the first direction D1. A pair of outermost layers in the first direction D1 are the dielectric layers 3. A laminating direction of the dielectric layers 3, the first electrodes 10 and the second electrodes 20 coincides with the first direction DL.
The first electrodes 10 and the second electrodes 20 are formed in a layer shape with a conductive material such as Ni or Cu. The first electrodes 10 and the second electrodes 20 are made of, for example, a sintered body of a conductive paste containing the conductive material. The first electrodes 10 and the second electrodes 20 function as internal electrodes disposed in the element body 2. The first electrodes 10 and the second electrodes 20 have different polarities from each other.
Shapes of the first electrodes 10 and the second electrodes 20 in the cross-section of
The element body 2 has a uniform cross-sectional shape in the third direction D3.
Each of the first electrodes 10 has a first main body portion 11, a first extending portion 12, and a first portion 13. The first main body portion 11 has, for example, a rectangular shape when viewed in the first direction D1. The first extending portion 12 extends from the first main body portion 11 to reach the first side surface 2b and is exposed on the first side surface 2b. The first extending portion 12 is electrically connected to an external electrode (not shown) that is provided on an outer surface of the element body 2 to cover the first side surface 2bC. The first portion 13 extends from the first main body portion 11 to a side opposite to the first extending portion 12 toward the second side surface 2c. The first portion 13 is not exposed on the outer surface of the element body 2.
Each of the first electrodes 10 other than a first electrode 10A located at a center in the first direction D1 among the plurality of first electrodes 10 is curved at a boundary part between the first main body portion 11 and the first extending portion 12 such that the first main body portion 11 is located on an outer side of the first extending portion 12 in the first direction D1. In other words, each of those first electrodes 10 is curved such that the first extending portion 12 is located on an inner side of the first main body portion 11 in the first direction D1. The outer side and the inner side in the first direction D1 are an outer side and an inner side with respect to the center of the element body 2 in the first direction D1.
Each of the first electrodes 10 other than the first electrode 10A is curved as described above and thus has a first inflection point P1 and a second inflection point P2. The first inflection points P1 are inflection points closest to the first side surface 2b among inflection points of the first electrodes 10 in the cross-section of
Further, each of the first electrodes 10 is curved at a boundary part between the first main body portion 11 and the first portion 13 such that the first main body portion 11 is located on an outer side of the first portion 13 in the first direction D1. In other words, each of the first electrodes 10 is curved such that the first portion 13 is located on an inner side of the first main body portion 11 in the first direction D1.
Each of the second electrodes 20 has a second main body portion 21, a second extending portion 22, and a second portion 23. The second main body portion 21 is formed in a rectangular shape, for example. The second extending portion 22 extends from the second main body portion 21 to reach the second side surface 2c and is exposed on the second side surface 2c. The second extending portion 22 is electrically connected to an external electrode (not shown) that is provided on an outer surface of the element body 2 to cover the second side surface 2c. The second portion 23 extends from the second main body portion 21 to a side opposite to the second extending portion 22 toward the first side surface 2b. The second portion 23 is not exposed on the outer surface of the element body 2.
Each of the second electrodes 20 other than a second electrode 20A located at a center in the first direction D1 among the plurality of second electrodes 20 is curved at a boundary part between the second main body portion 21 and the second extending portion 22 such that the second main body portion 21 is located on an outer side of the second extending portion 22 in the first direction D1. In other words, each of the second electrodes 20 is curved such that the second extending portion 22 is located on an inner side of the second main body portion 21 in the first direction D1. The boundary parts between the second main body portions 21 and the second extending portions 22 overlaps the first portions 13 of the first electrodes 10 in the first direction D1.
Each of the second electrodes 20 other than the second electrode 20A is curved as described above and thus has a third inflection point P3 and a fourth inflection point P4. The fourth inflection points P4 are inflection points closest to the second side surface 2c among inflection points of the second electrodes 20 in the cross-section of
Further, each of the second electrodes 20 is curved at a boundary part between the second main body portion 21 and the second portion 23 such that the second main body portion 21 is located on an outer side of the second portion 23 in the first direction D1. In other words, each of the second electrodes 20 is curved such that the second portion 23 is located on an inner side of the second main body portion 21 in the first direction D1. The second portions 23 overlaps the boundary parts between the first main body portions 11 and the first extending portions 12 of the first electrodes 10 in the first direction D1.
The element body 2 has a capacitance forming portion 5 and a margin portion 6. The capacitance forming portion 5 is a portion in which the first electrodes 10 and the second electrodes 20 face each other to form a capacitance. The capacitance forming portion 5 overlaps each of the plurality of first electrodes 10 and each of the plurality of second electrodes 20 when viewed in the first direction D1. The margin portion 6 is a portion of the element body 2 other than the capacitance forming portion 5.
The following expressions (1) to (4) are satisfied for each of the first electrodes 10 other than the first electrode 10A and each of the second electrodes 20 other than the second electrode 20A.
0.03≤L1/L0≤0.1 (1)
0.1≤L2/L0≤0.25 (2)
0.75≤L3/L0≤0.9 (3)
0.9≤L4/L0≤0.97 (4)
In the above expressions, L0 is a length (maximum length) of the element body 2 in the second direction D2. L1 is a distance between the first side surface 2b and the first inflection points P1 in the second direction D2. L2 is a distance between the first side surface 2b and the second inflection points P2 in the second direction D2. L3 is a distance between the first side surface 2b and the third inflection points P3 in the second direction D2. L4 is a distance between the first side surface 2b and the fourth inflection points P4 in the second direction D2.
Further, the following expressions (5) and (6) are satisfied for a distance between the pair of main surfaces 2a.
0≤(TL1−TL2)/TL1≤0.02 (5)
0≤(TL1−TL3)/TL1≤0.02 (6)
In the above expressions, TL1 is a distance between the main surfaces 2a on a straight line that is parallel to the first direction D1 and passes through a center of the element body 2 in the second direction D2. TL2 is a distance between the main surfaces 2a on a straight line that is parallel to the first direction D1 and passes through the second inflection points P2. TL3 is a distance between the main surfaces 2a on a straight line that is parallel to the first direction D1 and passes through the third inflection points P3. (TL1−TL2)/TL1 and (TL1−TL3)/TL1 represent degrees of flatness of the main surfaces 2a in the cross-section of
When a pair of electrodes located on the outermost sides in the first direction D1 among the plurality of first electrodes 10 and the plurality of second electrodes 20 are defined as outermost electrodes, in this example, a first electrode 10B closest to one main surface 2a among the plurality of first electrodes 10 and a second electrode 20B closest to the other main surface 2a among the plurality of second electrodes 20 are the outermost electrodes. The following expression (7) is satisfied for these outermost electrodes.
0.75≤T2/T1≤0.94 (7)
In the above expression, T1 is a distance between main body portions of the pair of outermost electrodes in the first direction D1, and in this example, is a distance between the first main body portion 11 of the first electrode 10B and the second main body portion 21 of the second electrode 20B in the first direction D1. T2 is a distance between extending portions of the pair of outermost electrodes in the first direction D1, and in this example, is a distance between the first extending portion 12 of the first electrode 10B and the second extending portion 22 of the second electrode 20B in the first direction D1.
Shapes of the first electrodes 10 and the second electrodes 20 in the cross-section of
The element body 2 has a uniform cross-sectional shape in the second direction D2.
Each of the first electrodes 10 further has a third extending portion 14 and a fourth extending portion 15. The third extending portion 14 extends from the first main body portion 11 toward the third side surface 2d. The fourth extending portion 15 extends from the first main body portion 11 to a side opposite to the third extending portion 14 toward the fourth side surface 2e. The third extending portion 14 and the fourth extending portion 15 are not exposed on an outer surface of the element body 2.
Each of the first electrodes 10 other than the first electrode 10A located at the center in the first direction D1 among the plurality of first electrodes 10 is curved at a boundary part between the first main body portion 11 and the third extending portion 14 and at a boundary part between the first main body portion 11 and the fourth extending portion 15 such that the first main body portion 11 is located on an outer side of the third extending portion 14 and the fourth extending portion 15 in the first direction D1. In other words, each of the first electrodes 10 is curved such that the third extending portion 14 and the fourth extending portion 15 are located on an inner side of the first main body portion 11 in the first direction D1.
Each of the first electrodes 10 other than the first electrode 10A is curved as described above and thus has a fifth inflection point P5 and a sixth inflection point P6. The fifth inflection point P5 is an inflection point located at the boundary part between the first main body portion 11 and the third extending portion 14, and the sixth inflection point P6 is an inflection point located at the boundary part between the first main body portion 11 and the fourth extending portion 15.
The following expressions (8) and (9) are satisfied for each of the first electrodes 10 other than the first electrode 10A.
0≤W1/W0≤0.25 (8)
0.75≤W2/W0≤1 (9)
In the above expressions, W0 is a length (maximum length) of the element body 2 in the third direction D3. W1 is a distance between the third side surface 2d and the fifth inflection point P5 in the third direction D3. W2 is a distance between the third side surface 2d and the sixth inflection point P6 in the third direction D3.
Further, the following expressions (10) and (11) are satisfied for the distance between the pair of main surfaces 2a.
0≤(TW1−TW2)/TW1≤0.02 (10)
0≤(TW1−TW3)/TW1≤0.02 (11)
In the above expressions, TW1 is a distance between the main surfaces 2a on a straight line that is parallel to the first direction D1 and passes through a center of the element body 2 in the third direction D3. TW2 is a distance between the main surfaces 2a on a straight line that is parallel to the first direction D1 and passes through the fifth inflection point P5. TW3 is a distance between the main surfaces 2a on a straight line that is parallel to the first direction D1 and passes through the sixth inflection point P6. (TW1−TW2)/TW1 and (TW1−TW3)/TW1 represent degrees of flatness of the main surfaces 2a in the cross-section of
Each of the second electrodes 20 further has a fifth extending portion 24 and a sixth extending portion 25. The fifth extending portion 24 extends from the second main body portion 21 toward the third side surface 2d. The sixth extending portion 25 extends from the second main body portion 21 to a side opposite to the fifth extending portion 24 toward the fourth side surface 2e. The fifth extending portion 24 and the sixth extending portion 25 are not exposed on an outer surface of the element body 2.
Each of the second electrodes 20 other than the second electrode 20A located at the center in the first direction D1 among the plurality of second electrodes 20 is curved at a boundary part between the second main body portion 21 and the fifth extending portion 24 and at a boundary part between the second main body portion 21 and the sixth extending portion 25 such that the second main body portion 21 is located on an outer side of the fifth extending portion 24 and the sixth extending portion 25 in the first direction D1. In other words, each of the second electrodes 20 is curved such that the fifth extending portion 24 and the sixth extending portion 25 are located on an inner side of the second main body portion 21 in the first direction D1. The boundary parts between the second main body portions 21 and the fifth extending portions 24 overlap the boundary parts between the first main body portions 11 and the third extending portions 14 in the first electrodes 10 in the first direction D1. The boundary parts between the second main body portions 21 and the sixth extending portions 25 overlap the boundary parts between the first main body portions 11 and the fourth extending portions 15 in the first electrodes 10 in the first direction D1.
Each of the second electrodes 20 other than the second electrode 20A is curved as described above and thus has a seventh inflection point P7 and an eighth inflection point P8. The seventh inflection point P7 is an inflection point located at a boundary part between the second main body portion 21 and the fifth extending portion 24, and the second inflection point P2 is an inflection point located at a boundary part between the second main body portion 21 and the sixth extending portion 25. In this example, positions of the seventh inflection points P7 in the third direction D3 coincide with positions of the fifth inflection points P5 of the first electrodes 10, and positions of the eighth inflection points P8 in the third direction D3 coincide with positions of the sixth inflection points P6 of the first electrodes 10.
A method for manufacturing the multilayer capacitor 1 will be described with reference to
Subsequently, as shown in
In the multilayer capacitor 1, in the cross-section of
The first electrodes 10 other than the first electrode 10A are curved such that the first main body portion 11 is located on the outer side of the first portion 13 in the first direction D1, and the second electrodes 20 other than the second electrode 20A are curved such that the second main body portion 21 is located on the outer side of the second portion 23 in the first direction D1. Thus, the occurrence of structural defects can be further inhibited.
The above expression (7) is satisfied for the pair of outermost electrodes located on the outermost side in the first direction D1 among the plurality of first electrodes 10 and the plurality of second electrodes 20. Thus, the occurrence of structural defects can be further inhibited. That is, the above-mentioned functions and effects that “the deformation of the capacitance forming portion 5 in the pressurizing step at the time of manufacturing is inhibited, the interlayer adhesion strength in the margin portion 6 adjacent to the capacitance forming portion 5 is increased, and as a result, the occurrence of structural defects can be inhibited.” is remarkably exhibited.
In the cross-section of
The above expressions (10) and (11) are satisfied for the distance between the main surfaces 2a in the cross-section of
The present disclosure is not limited to the above embodiment. For example, in the above embodiment, each of the first electrodes 10 other than the first electrode 10A and each of the second electrodes 20 other than the second electrode 20A are satisfied with the above expressions (1) to (4), but the above expressions (1) to (4) may be satisfied for at least one of the plurality of first electrodes 10 and at least one of the plurality of second electrodes 20. For example, all of the first electrodes 10 and all of the second electrodes 20 may satisfy the above expressions (1) to (4). In the above embodiment, the first electrode 10B and the second electrode 20B are the outermost electrodes, but both of the outermost electrodes may be the first electrodes 10, and both of the outermost electrodes may be the second electrodes 20.
Number | Date | Country | Kind |
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2021-089100 | May 2021 | JP | national |