This invention generally relates to medical devices and macromolecular delivery systems. In alternative embodiments, provided are products of manufacture and kits, and methods, for delivering macromolecules, including nucleic acids such as DNA and RNA, including genes and protein-encoding nucleic acids, to the skin, or the dermis or epidermis, and mucosa. In alternative embodiments, provided are products of manufacture and kits, and methods, for detecting macromolecules, including nucleic acids such as DNA and RNA, including genes and protein-encoding nucleic acids, in skin, epidermal or mucosal cells. In alternative embodiments, exemplary products of manufacture are physically flexible nanodelivery devices that are wearable, e.g., they can be worn as patches on the skin or mucosa. In alternative embodiments, nanodelivery devices provided herein are fabricated in a microelectrode—microfluidic—nanochannel configuration which can precisely deliver cargo into the ‘touched’ cells upon localized and safe-voltage electroporation. The on-skin electroporation can be wirelessly powered and controlled via on-chip near field communication (NFC) module. An accessory skin sensor can be simultaneously implemented on the same chip for skin impedance detection at the same time.
Recently, a nanotransfection (TNT) chip (or NTC) incorporating nanochannels was developed for direct delivery of cargo such as genes, drug, etc., to the first layer of a tissue, e.g., for the skin, direct delivery to epidermis. This NTC was used to efficiently inject intracellularly to epithelial cells genetic reprogramming factors that forced conversion of these cells into endothelial cells. This NTC was also able to generate a therapeutic level of gene reprogramming for facilitating local wound healing. However, because this NTC is manufactured on silicon, it is brittle, rigid and expensive, which significantly limits its clinical application. Additionally, it is difficult to create nanochannel arrays on silicon NTC devices, which decreased its efficiency and increased the cost of its fabrication. Moreover, large cargo, such as plasmids, easily clog the silicon nanochannel, further hindering NTC operation and reproducibility of results.
In alternative embodiments, provided are products of manufacture for transferring macromolecules into a skin (e.g., a skin cell) or a mucosa (e.g., a mucosal cell), wherein the products of manufacture comprise a polyimide or equivalent, and the products of manufacture having embedded thereon or therein:
(a) a plurality of micro-channels forming a payload delivery zone, wherein each of the plurality of micro-channels is capable of holding or storing an aqueous solution,
wherein the each of the plurality of micro-channels extend to the surface, or can protrude from (or almost or substantially extend to) the surface, of the product of manufacture such that when all or a section of the product of manufacture is placed on the skin or the mucosa some, each of or substantially most of the plurality of micro-channels on the section of the product of manufacture makes complete, substantial or near contact with the skin or mucosa;
(b) an ultra-thin magnetic spiral antenna, or equivalent, and a near-field communication (NFC) chip, or equivalent, into or onto a section of the product of manufacture,
wherein the ultra-thin magnetic spiral antenna is operatively connected to the near-field communication (NFC) chip, wherein the ultra-thin magnetic spiral antenna can receive a remote electromagnetic signal and transmit the electromagnetic signal to the NFC chip, and the NFC chip is operatively connected to the plurality of micro-channels to further transmit the electromagnetic signal, or to generate a new or different signal, resulting in the plurality of micro-channels to discharge at least some (e.g., at least about 1%, 5%, 10%, 20%, 25% or more) or substantially all (e.g., at least about 80%, 85%, 90%, 95%, 98% or more) of their aqueous contents out of the plurality of micro-channels when the signal is transmitted; and
(c) a needle or nano-spike electrode capable of being inserted/placed in/on or in contact with the skin or mucosa, wherein the needle on one end is directly or indirectly connected (and is operatively connected) to the NFC chip, the NFC chip operatively connected to a micro-electrode under the micro-channels; and the needle or nano-spike electrode acts as an electrode connection to the skin or mucosa acting as a “bottom electrode”, and the NFC chip and micro-electrode under the micro-channels act as a “top” electrode capable of forming an electrode connection to the skin or mucosa when the plurality of micro-channels are in contact with (or nearly or substantially make contact with) or are placed on the skin or mucosal tissue, and the needle or nano-spike electrode when inserted into or in contact with (e.g., in substantial contact with, or at least in sufficient contact to transmit the signal) the skin or mucosa acts as the corresponding bottom electrode to complete the circuit,
wherein an electric field is transmitted onto or into the surface of the skin or mucosa each microchannel in contact with the skin or mucosa creates a small opening (optionally less than about 1 micron) on or through a cell's membrane, thereby electrophoretically driving a cargo from within the micro-channels (optionally macromolecules such as small molecules or nucleic acids) into the cell, thereby electroporating the cargo into the cell.
In alternative embodiments of the products of manufacture as provided herein, the polyimide or equivalent comprises or is a thermoplastic polyimide, or comprises or is a polyimide comprising: APICAL™; an a poly-oxydiphenylene-pyromellitimide, or KAPTON™; a biphenyl tetracarboxylic dianhydride (BPDA) polymer, or UPILEX™; VTEC PI™; NORTON TH™; KAPTREX™; or any combination thereof.
In alternative embodiments, the products of manufacture further comprise a Skin Sensor (SS) capable of measuring the connectivity between the product of manufacture and the skin or mucosa, wherein data generated by the SS is transmitted back to a receiving device (optionally a computer or a cell phone or equivalent comprising a corresponding receiving and transmitting device).
In alternative embodiments, provided are methods for making a product of manufacture as described herein, comprising:
(a) coating a substrate comprising a polymeric organosilicon compound, optionally a silicone, a polydimethylsiloxane (PDMS) or an equivalent, on a glass or equivalent, wherein the substrate as an adhesive layer for a polyimide or equivalent;
(b) bonding the polyimide or equivalent to the polymeric organosilicon compound or equivalent using a vacuum followed by a heat treatment,
wherein optionally the vacuum is below about 1 kPa, the temperature is between about 60° C. to 80° C., and/or the bonding time is between about 1 hour (h) to about 3 h;
(c) sputtering chromium and gold on the surface of the photoresist and polyimide or equivalent (a Cr/Au sputtered layer);
wherein optionally the chromium and gold is sputtered on the surface of the photoresist and polyimide or equivalent using magnetron sputtering equipment, and/or the Cr layer is between about 20 nm to 50 nm, and/or the Au layer is between about 200 nm to 500 nm;
(d) patterning a positive photoresist composition on the polyimide or equivalent as a sacrifice layer,
wherein optionally the positive photoresist comprises EPI 680™ (Everlight Chemical, Taiwan), the thickness of patterned photoresist is between about 2 μm to 4 μm, and/or the pattern shape is determined by the Cr/Au layer in step (c), or the pattern has a complementary relationship with Cr/Au structure;
(e) lifting the photoresist, optionally by soaking in an acetone or equivalent solution, optionally for between about 10 min to about 30 min to remove the photoresist completely;
(f) patterning a plurality of micro-channels on the product of manufacture to form a payload delivery zone,
wherein optionally a positive reflowable photoresist AZ P4620™ (Microchemicals GmbH, Ulm, Germany) was used to fabricate a master microchannel mold (optionally as described in Huang, et al. Biomed Microdevices (2012) 14: 873),
wherein the each of the plurality of micro-channels extend to (or protrude from, or almost or substantially extend to) the surface of the product of manufacture such that when all or a section of the product of manufacture is placed on the skin or mucosa each of the plurality of micro-channels on the section of the product of manufacture on the skin makes contact (or nearly or substantially makes contact with) with the skin;
(g) applying an ultra-thin magnetic spiral antenna and a near-field communication (NFC) chip into or onto a section of the product of manufacture, wherein the ultra-thin magnetic spiral antenna is operatively connected to the near-field communication (NFC) chip, wherein the ultra-thin magnetic spiral antenna can receive a remote electromagnetic signal and transmit the signal to a near-field communication (NFC) chip, and the NFC chip is operatively connected to the plurality of micro-channels to further transmit the signal and result in the plurality of micro-channels discharging their aqueous contents out of the plurality of micro-channels when the signal is transmitted;
(g) stripping the polyimide from the glass, wherein optionally the polyimide can be stripped directly by hand.
In alternative embodiments of the methods, the polyimide or equivalent comprises or is a thermoplastic polyimide, or comprises or is a polyimide comprising: APICAL™; an a poly-oxydiphenylene-pyromellitimide, or KAPTON™; a biphenyl tetracarboxylic dianhydride (BPDA) polymer, or UPILEX™; VTEC PI™; NORTON TH™; KAPTREX™; or any combination thereof.
In alternative embodiments of the methods or the products of manufacture, the plurality of micro-channels each comprise an aqueous solution, and optionally the aqueous solution comprises a payload, and optionally the payload comprises a macromolecule or a small molecule, and optionally the macromolecule comprises a nucleic acid, and optionally the nucleic acid comprises a DNA or an RNA, optionally a gene or protein-encoding nucleic acid.
In alternative embodiments, the methods or the products of manufacture further comprise either: (a) directly affixing or attaching a needle or a nano-spike electrode (optionally a gold needle or nano-spike electrode, optionally having a diameter of between about 0.5 mm to about 1 mm) to the product of manufacture; or, (b) indirectly connecting a needle or a nano-spike electrode to the product of manufacture by a wire, wherein the needle or the nano-spike electrode is connected to an NFC chip by a wire bonding.
In alternative embodiments, provided are kits comprising: a product of manufacture as provided herein, or a product of manufacture made by a method as provided herein, wherein optionally the further comprises software for downloading or loading onto a phone, a computer or an equivalent device for allowing or enabling interaction between a user and the product of manufacture, and data transmission from the product of manufacture to the phone, computer or equivalent device, and presentation of the transmitted data to the user, wherein optionally the software is packaged as an app for the phone or equivalent device.
In alternative embodiments, provided are Uses of a product of manufacture as provided herein, or a kit as provided herein, for transferring macromolecules into a skin or a mucosal cell.
In alternative embodiments, provided are methods for delivering a payload to skin or mucosal cells, or to dermal or epidermal cells, comprising:
(a) applying a product of manufacture as provided herein to a skin or a mucosa or a skin or a mucosal cell, wherein the plurality of micro-channels of the product of manufacture make complete, substantial or near contact with the skin; and
(b) transmitting a sufficient electromagnetic signal to the product of manufacture for reception by the ultra-thin magnetic spiral antenna, which transmits this signal to the near-field communication (NFC) chip, and the NFC chip, which is operatively connected to the plurality of micro-channels, further transmits the signal to result in the plurality of micro-channels to discharge some or substantially all or all of their aqueous contents (the payload) out of the plurality of micro-channels,
and optionally the electromagnetic signal is also sufficient to result in an electroporation of some or substantially all or all of the payload into the skin or mucosal cells.
The details of one or more exemplary embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
All publications, patents, patent applications cited herein are hereby expressly incorporated by reference for all purposes.
The drawings set forth herein are illustrative of exemplary embodiments provided herein and are not meant to limit the scope of the invention as encompassed by the claims.
Like reference symbols in the various drawings indicate like elements.
In alternative embodiments, provided are products of manufacture and kits, and methods, for delivering macromolecules, including nucleic acids such as DNA and RNA, including genes and protein-encoding nucleic acids, to the skin or epidermis and mucosa. In alternative embodiments, provided are products of manufacture and kits, and methods, for detecting macromolecules, including nucleic acids such as DNA and RNA, including genes and protein-encoding nucleic acids, in skin, epidermal or mucosal cells.
In alternative embodiments, provided is a flexible nanoscale macromolecule (e.g., including nucleic acids such as DNA and RNA, including genes and protein-encoding nucleic acids) delivery device for skin patching, epidermal and dermal gene delivery, the device comprising both wireless communication and a powering abilities.
In alternative embodiments, exemplary devices described herein solve many or all problems associated with known nanotransfection chips (or NTCs), including e.g., brittle, rigid and expensive silicon-based NTCs, which significantly limit clinical applications; and, NTC nanochannel operating difficulties (e.g., large cargo, such as plasmids, easily clog the nanochannel, further hindering nanotransfection chip operation and reproducibility of results), which decrease NTC efficiency and increase the cost of NTC fabrication.
For example, in alternative embodiments, exemplary devices described herein are flexible nanodevices which can bend and patch on the skin or mucosa, and have a microelectrode—microfluidic—nanochannel configuration that can precisely deliver cargo into the ‘touched’ cells upon localized and safe-voltage electroporation, as illustrated e.g., in
In alternative embodiments, the on-skin electroporation is wirelessly powered and controlled via an on-chip near field communication (NFC) module. In alternative embodiments, an accessory skin sensor is simultaneously implemented on the same chip for skin impedance detection at the same time as the wireless on-skin electroporation. For example,
As exemplary fabrication method for a nanodevice as provided herein is illustrated in
In alternative embodiments, at the device level, a nanoscale platform is manufactured on the polymeric substrate (e.g., a polyimide or equivalent) so that the entire platform can be easily bended and adjusted for different skin or mucosal shapes.
In alternative embodiments, the device comprises three functional zones, including: (1) a Macromolecule (or Gene) Delivery zone (GD); (2) a Wireless Power zone (WP); and, (3) a Skin Sensor (SS). The three zones can be simultaneously fabricated on a polymer substrate using, e.g., cleanroom technology.
In alternative embodiments, in the GD zone, a bottom micro-electrode array (which can have a dimension of about 50 microns, see
The product of manufacture also comprises a needle, or a so-called “nano-spike electrode” as illustrated in
The Macromolecule (or Gene) Delivery zone of the device can concentrate the electric field onto or into the surface of the skin or mucosa; and, because of the electric field, wherein each microchannel in contact with the skin or mucosa creates a small opening (e.g., less than about 1 micron) on or through a skin or mucosa cell's membrane, thereby electrophoretically driving cargo (e.g., macromolecules such as small molecules or nucleic acids) into the cell (e.g., at high speed), i.e., electroporating the cargo into the cell.
The three panels of
In alternative embodiments, power for cell electroporation at the GD zone is supplied by the WP zone, which is made up of an ultra-thin magnetic spiral antenna and the near-field communication (NFC) chip. The spiral antenna can be made by gold (Au) (e.g., having a thickness of about 20 nm) deposition in photolithographic patterning. GD and WP can be connected via wire bonding. In alternative embodiments, NFC technology is applied here to wirelessly control the conditions of electroporation by a remote cell phone.
In alternative embodiments, the skin sensor in SS zone is also made with gold layer (e.g., having a thickness of about 20 nm) deposition following photolithography. The sensor can be designed to measure connectivity between the device and the skin. The signal of impedance is collected and transmitted remotely to the remote cell phone via NFC as well.
In alternative embodiments, as illustrated in
An exemplary receiving (RX) module is made of material comprising a polyethylene naphthalate (PEN) substrate, with gold traces of e.g., about 100 nm thickness and 0.2 mm wide, and can comprise a 9.8×9.8 mm2 planar spiral with ten turns, see e.g.,
Regarding the studies described in
From the data presented herein, it can be concluded: that the novel skin nanodevices as provided herein can deliver a macromolecular gene (e.g., a NF CRISPR-Cas9) into cells, e.g., cancer cells, e.g., a melanoma cell, with significantly higher efficiency than known commercial systems, e.g., by BioRad; and that novel skin nanodevices as provided herein can deliver FDA approved chemo drugs, including e.g., darcabizine, cisplatin, temozolomide and the like into cells, e.g., cancer cells, e.g., melanoma cells, with significantly higher efficiency than commercial electroporation, direct drug exposure, and chemical methods lipofectamine; and, that novel skin nanodevices as provided herein can precisely control dose of chemo drugs delivered into the cells by tuning the electroporation conditions.
Also provided are kits comprising products of manufacture of the invention with instructions for use, and optionally also comprising software for downloading or loading onto a phone, a computer or an equivalent device for allowing or enabling interaction between a user and the product of manufacture, and data transmission from the product of manufacture to the phone, computer or equivalent device, and presentation of the transmitted data to the user, wherein optionally the software is packaged as an app for the phone or equivalent device.
In alternative embodiments, an exemplary “app” (application) will be designed with the Graphical User Interface (GUI) to see the impedance values of the skin area of interest. The data will be transmitted via the same radiating coil that is used for the wireless power transfer application. A switch will be used to switch between the two NFC chips (One is for wireless transmitter/receiver and the other one is for wireless power transfer) periodically. A crystal clock with a frequency of 1 kHz will be used to switch between these two modules. By using the same magnetic spiral antenna for wireless power transfer and wireless telemetry, we reduce the footprint of the sensor substantially.
In alternative embodiments, provided are products of manufacture and kits, and methods, for detecting macromolecules, including nucleic acids such as DNA and RNA, including genes and protein-encoding nucleic acids, in skin, epidermal or mucosal cells. In alternative embodiments, products of manufacture and kits, and methods as provided herein are used for delivering genes and macromolecules into cells. Exemplary applications include: 1. Detection; for example, deliver molecular beacon into cells to detect mutation of specific gene implying cancer; and/or 2. Nucleic acid/Gene therapy, deliver transcriptional factor plasmids, gene editing plasmids (e.g. CRISPR-Cas9), miRNAs, into cells for genetic therapy, e.g., therapy for wound cells, cancer cells, cells with genetic conditions, cells effected by an autoimmune disease, and the like.
The invention will be further described with reference to the examples described herein; however, it is to be understood that the invention is not limited to such examples.
This example describes manufacture of an exemplary device as provided herein.
In alternative embodiment, a method for making an exemplary device of the invention comprises:
(a) coating a substrate comprising a polymeric organosilicon compound, optionally a silicone, a polydimethylsiloxane (PDMS) or an equivalent, on a glass or equivalent, wherein the substrate as an adhesive layer for a polyimide or equivalent;
(b) bonding the polyimide or equivalent to the polymeric organosilicon compound or equivalent using a vacuum followed by a heat treatment,
wherein optionally the vacuum is below about 1 kPa, the temperature is between about 60° C. to 80° C., and/or the bonding time is between about 1 hour (h) to about 3 h;
(c) sputtering chromium and gold on the surface of the photoresist and polyimide or equivalent (a Cr/Au sputtered layer);
wherein optionally the chromium and gold is sputtered on the surface of the photoresist and polyimide or equivalent using magnetron sputtering equipment, and/or the Cr layer is between about 20 nm to 50 nm, and/or the Au layer is between about 200 nm to 500 nm;
(d) patterning a positive photoresist composition on the polyimide or equivalent as a sacrifice layer,
wherein optionally the positive photoresist comprises EPI 680™ (Everlight Chemical, Taiwan), the thickness of patterned photoresist is between about 2 μm to 4 μm, and/or the pattern shape is determined by the Cr/Au layer in step (c), or the pattern has a complementary relationship with Cr/Au structure;
(e) lifting the photoresist, optionally by soaking in an acetone or equivalent solution, optionally for between about 10 min to about 30 min to remove the photoresist completely;
(f) patterning a plurality of micro-channels on the product of manufacture to form a payload delivery zone,
wherein optionally a positive reflowable photoresist AZ P4620™ (Microchemicals GmbH, Ulm, Germany) was used to fabricate a master microchannel mold (optionally as described in Huang, et al. Biomed Microdevices (2012) 14: 873),
wherein the each of the plurality of micro-channels extend to (or protrude from, or almost or substantially extend to) the surface of the product of manufacture such that when all or a section of the product of manufacture is placed on the skin or mucosa each of the plurality of micro-channels on the section of the product of manufacture on the skin makes contact with the skin;
(g) applying an ultra-thin magnetic spiral antenna and a near-field communication (NFC) chip into or onto a section of the product of manufacture, wherein the ultra-thin magnetic spiral antenna is operatively connected to the near-field communication (NFC) chip, wherein the ultra-thin magnetic spiral antenna can receive a remote electromagnetic signal and transmit the signal to a near-field communication (NFC) chip, and the NFC chip is operatively connected to the plurality of micro-channels to further transmit the signal and result in the plurality of micro-channels discharging their aqueous contents out of the plurality of micro-channels when the signal is transmitted;
(g) stripping the polyimide from the glass, wherein optionally the polyimide can be stripped directly by hand.
In one embodiment, an exemplary magnetic spiral antenna is made of a thin layer of gold, which is simultaneously patterned on the polymer substrate with GD microelectrode. NFC chip is mounted on the chip by glue and wire bonded to the antenna and the lead of both microelectrode and impedance sensors.
In one embodiment, macromolecules are injected into the inlet of the microchannel region and will flow through all region to an outlet. The microchannel is an insulated environment after mounting the nanopore membrane on the microchannel.
A number of embodiments of the invention have been described. Nevertheless, it can be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.
Number | Date | Country | |
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62628617 | Feb 2018 | US |