The invention mainly relates to a refilling device, system and method used for refilling an inkjet ink cartridge, in particular to a negative-pressure ink cartridge refilling device, system and method.
The printing means of an inkjet printer is usually as follows: an ink cartridge used for receiving ink provides an ink source and ink is conveyed to a printhead via a corresponding ink flow channel and driven by a print signal to be ejected to a recording medium such as a piece of paper via a nozzle on the printhead, so as to complete the recording of characters or graphs.
There are two types of ink cartridges for inkjet printers according to the arrangement relationship between the printheads and the ink cartridges: one is integrated type ink cartridges and the other is split type ink cartridges. A printhead of an integrated type ink cartridge is integrated into a whole with an ink storage cavity and arranged on an ink outlet of the ink cartridge. A printhead of a split type ink cartridge is mutually separated from an ink storage cavity which only receives ink and arranged on a cartridge unit of an inkjet printer. As the printheads of the integrated type ink cartridges are easy to damage and relatively expensive, more and more users select the split type ink cartridges.
There is a common split type ink cartridge on the market currently. The structure of the split type ink cartridge is as follows: the ink cartridge comprises a negative-pressure cavity and an ink cavity, wherein the two cavities are connected with each other via a communicating opening; a sponge used for generating a capillary force to hold ink and an ink outlet connected with an ink supply needle of a printer are formed inside the negative-pressure cavity; and an ink injection opening is formed inside the ink cavity. Obviously, as the split type ink cartridge is directly thrown away after the ink is out, most components of the split type ink cartridge, such as plastics and membranes, cannot be naturally degraded, the resource waste and environmental pollution tend to be caused. Therefore, the preferred means is for the ink cartridge of which the ink is out to be subjected to ink refilling and be reutilized.
The Chinese patent CN200910109293.6 provides a negative-pressure ink cartridge refilling device, which comprises an ink container, an ink supply pipe, a suction channel and an aspirator, wherein the ink container is used for storing ink for refilling; the ink supply pipe is used for conveying the ink to an ink cartridge to be refilled; the suction channel and the aspirator are disposed above the ink container; and the suction channel is directly connected with the ink container and connected with the aspirator to suck air in the ink container.
The process of utilizing the negative-pressure ink cartridge refilling device to refill the split type ink cartridge mentioned above is as follows: firstly, the ink cartridge to be refilled is fixed on the refilling device; herein, an ink outlet of the ink cartridge is connected with the ink supply pipe, and a closed space is formed between the ink container and the ink cartridge; secondly, the aspirator is connected with the suction channel to suck air in the ink container and the ink cartridge; and thirdly, the aspirator is loosened, and herein, the ink cartridge automatically absorbs the ink in the ink container due to the gas-pressure balance, namely the ink enters into the negative-pressure cavity via the ink supply pipe and enters into the ink cavity via the communicating opening.
During the conveying of the ink cartridge refilling device, the pressure in the ink container may be raised due to the variation of environmental factors such as temperature rise. As an ink inlet end of the ink supply pipe is always immersed into the ink, the ink may enter into the ink supply pipe under the pressure. At that moment, if a sealing component of the ink supply pipe is opened by a user, the ink in the ink supply pipe may splash out, and then the environment may be polluted and hands and clothes of the user may be dirtied.
Moreover, after the ink cartridge is refilled, due to the barrier effect of the ink in the ink supply pipe, there is almost no negative pressure in the ink cartridge. Therefore, when the ink cartridge is removed, the sponge of the negative-pressure cavity is in the saturated state, and then the phenomenon of ink drop tends to occur.
The invention provides a negative-pressure ink cartridge refilling device, system and method to solve the technical problem that the phenomenon of ink splash tends to occur when the traditional negative-pressure ink cartridge refilling device is initially used by a user.
In order to solve the technical problem, the invention adopts the technical proposal that:
The invention relates to a negative-pressure ink cartridge refilling device for refilling ink into an ink cartridge to be refilled, which comprises:
The inlet end and the sucking opening are respectively close to or disposed on two relative sidewalls on the ink container.
The negative-pressure ink cartridge refilling device also comprises an ink cartridge positioning mechanism connected with the ink container and used for fixing the ink cartridge to be refilled into the ink cartridge refilling device.
A clamping groove is formed on one sidewall of the ink cartridge positioning mechanism.
The ink cartridge positioning mechanism and the ink container are subjected to integrated molding or integrated into a whole by welding or clamping.
The negative-pressure ink cartridge refilling device also comprises an upper cover connected with the ink cartridge positioning mechanism; and a sealing component used for hermetically fixing the ink cartridge into the ink cartridge refilling device is also arranged on the upper cover.
One end of the upper cover is articulated with one end of the ink cartridge positioning mechanism and the other end of the upper cover is provided with a clamping fastener engaged with the clamping groove.
A sealing mechanism used for sealing is arranged at the outlet end and consists of a seal ring, a rubber plug and a sleeve; a recess is formed inside the seal ring and engaged with the rubber plug; and the sleeve is engaged with the rubber plug.
The sucking opening is provided with a self-closed seal ring used for sealing.
The invention also provides a negative-pressure ink cartridge refilling system, which comprises the ink cartridge to be refilled and the negative-pressure ink cartridge refilling device.
The outlet end is disposed on the upstream of the ink-flow gravity direction of the ink cartridge in the case of refilling.
The outlet end is connected with an ink outlet of the ink cartridge to be refilled.
The invention also provides a method for utilizing the negative-pressure ink cartridge refilling system for refilling, which can further solve the problem that the phenomenon of ink drop tends to occur after the ink cartridge is refilled and comprises the following steps of:
The step B comprises the following steps of:
The refilling method also comprises step D after the step C: removing the ink cartridge from the ink cartridge refilling device and sealing the outlet end via the sealing mechanism.
By adoption of the technical proposal, as the inlet end is disposed above the ink level surface of the ink container, the ink in the ink container cannot be overflowed via the ink injection channel regardless of environmental factors, and then the technical problem that the phenomenon of ink splash tends to occur when the traditional negative-pressure ink cartridge refilling device is initially used by a user can be solved. In addition, the ink cartridge is removed after the refilling device finishing the refilling is rotated until the inlet end is disposed above the ink level surface of the ink container, and then the phenomenon of ink drop after the ink cartridge is removed can be avoided.
For more clear description of the embodiments of the invention or the technical proposal in the prior art, simple description is given to the drawings required to be used in the illustration of the embodiments or the prior art. Obviously, the drawings as illustrated below are only some embodiments of the invention and other drawings can also be obtained by those skilled in the art on the basis of the drawings without providing creative labor.
a is a front view of an ink cartridge refilling device in the embodiment of the invention;
b is a rear view of the ink cartridge refilling device in the embodiment of the invention;
a is a schematic diagram illustrating the engagement of the ink cartridge to be refilled and the ink cartridge refilling device in the embodiment of the invention;
b is a location diagram illustrating the state when the ink cartridge refilling device in the embodiment of the invention is used for refilling;
c is a schematic diagram illustrating the suction action when the ink cartridge refilling device in the embodiment of the invention is used for refilling;
d is a schematic diagram illustrating the state when the ink cartridge refilling device in the embodiment of the invention is used for ink injection;
e is a schematic diagram illustrating the state after ink is initially injected into the ink cartridge to be refilled by the ink cartridge refilling device in the embodiment of the invention;
f is a location diagram illustrating the state when the ink cartridge refilling device in the embodiment of the invention ends the ink injection operation; and
Description of reference signs: 1—ink cartridge refilling device; 2—ink container; 3—ink injection channel; 31—outlet end; 32—inlet end; 4—suction channel; 41—sucking opening; 5—ink cartridge positioning mechanism; 51—rib; 52—clamping groove; 6—upper cover; 61—sealing component; 611—projection; 612—silicone sleeve; 62—clamping fastener; 7—seal ring; 8—rubber plug; 9—sleeve; 10—self-closed seal ring; 11—holding section; 12—aspirator; 121—cylinder; 122—handle; 123—piston; 124—piston rod; 13—slide-proof washer; 14—slide-proof washer; 15—ink cartridge; 151—negative-pressure cavity; 1511—sponge; 152—ink cavity; 153—partition wall; 1531—communicating opening; 154—ink outlet; 155—ink injection opening; 156—gas-guide opening; 157—cotton core; 158—movable member; 159—first engagement section; and 160—second engagement section.
For the objectives, technical proposals and advantages of the embodiments of the invention to be more clear, a clear and complete description is given below to the technical proposals in the embodiments of the invention with the attached drawings in the embodiments of the invention. Obviously, the embodiments illustrated are only one part of embodiments of the invention but not all the embodiments. All the other embodiments obtained by those skilled in the art on the basis of the embodiments of the invention without providing creative labor shall be all within the scope of protection of the invention.
The main technical proposal of the invention is that: an inlet end of an ink injection channel is disposed above the ink level surface of an ink container; and when the ink cartridge to be refilled is refilled, an ink cartridge must be rotated for a certain angle after the ink cartridge is refilled, so that the inlet end is varied from being immersed into ink to being disposed above the ink level surface. Obviously, by adoption of the technical proposal, the ink is difficult to enter into the ink injection channel even in the case of pressure rise in the ink container during the conveying of the ink cartridge refilling device. Therefore, only air is discharged when the ink cartridge refilling device is initially used by a user, and the phenomenon of ink splash may not occur. Moreover, there is certain negative pressure in the ink cartridge, so that the phenomenon that a sponge is oversaturated when the ink cartridge is removed can be avoided.
Further detailed description is given to the technical proposal of the invention with the attached drawings and preferred embodiments.
In addition, a cotton core 157 is also arranged inside the ink outlet 154 in most cases; the density of the cotton core 157 is higher than that of the sponge 1511 in the negative-pressure cavity 151; and when the ink cartridge 15 is used for printing, the cotton core 157 is used for guiding the ink to flow to the ink outlet 154. Moreover, an ink injection opening 155 is also formed on the ink cartridge 15, disposed above the ink cavity 152, and usually sealed by a steel ball after initial ink injection, so as to avoid the phenomenon of ink leakage during the conveying or use of the ink cartridge 15. Meanwhile, a prism used for detecting the ink level of the ink cavity 152 is also arranged on the ink cartridge 15 and disposed on the lower wall of the ink cavity 152. The process of utilizing the prism to detect the ink level is a mature technique in the field and not illustrated in detail here. As illustrated in
a is a front view of the ink cartridge refilling device in the embodiment of the invention;
As illustrated in
As illustrated in
As illustrated in
In addition, in the embodiment, the sucking opening 41 of the suction channel 4 is sealed by a self-closed seal ring 10 which is made of silicone materials and has good elasticity; a cavity is formed in the middle of the self-closed seal ring 10; and a self-closed slot running through a wall of the cavity, communicated with the suction channel 4, is formed on the wall. The self-closed slot is closed in normal times and opened when the aspirator 12 is inserted, so that the aspirator 12 is communicated with the ink container 2. As illustrated in
For the user to clearly observe the ink cartridge refilling state, the ink cartridge refilling device 1 is preferably made of transparent materials in the embodiment.
Description is given to the use of the ink cartridge refilling device 1 according to
It can be seen from the above refilling process that: the ink cartridge refilling system must be rotated when the ink cartridge 15 is refilled until the outlet end 32 of the ink injection channel 3 is disposed on the upstream of the ink-flow gravity direction of the ink cartridge 15, namely the ink outlet 154 connected with the outlet end 31 is disposed above the communicating opening 1531. Therefore, in the case of ink refilling, the ink injected into the ink cartridge 15 may flow to the communicating opening 1531 from the ink outlet 154 along the ink-flow gravity direction, enter into the ink cavity 152, and be gathered on the upper part of the ink cavity 152. Consequently, only the air on the upper part of the ink cavity 152 is communicated with the communicating opening 1531, and then the aspirator 12 can only suck the air in the ink cavity 152 and cannot suck the ink injected into the ink cavity 152 in the case of suction for a plurality of times, and thus guarantee can be made that the ink cavity 152 and the ink cartridge be easy to be fully injected.
It can be seen from the above refilling process that: after the ink cartridge 15 is refilled, the ink cartridge 15 must be rotated until the inlet end 32 is disposed above the ink level surface of the ink container 2, and then the ink cartridge 15 can be removed. The reason is as follows: due to the friction force between the piston 123 and the cylinder 121 of the aspirator 12, the piston 123 cannot move back to the position when the aspirator 12 is not used after the ink cartridge 15 is refilled, namely there is certain negative pressure in the ink container 2. After the ink cartridge 15 is refilled, there is all ink in the ink injection channel 3, namely the inlet end 32 is immersed into the ink, and thus there is very low negative pressure or almost no negative pressure in the ink cartridge 15 under the action of water resistance. Therefore, if the ink cartridge 15 is directly removed here, the phenomenon of ink drop tends to occur as the sponge 1511 is still in the saturated or oversaturated state. However, if the ink cartridge 15 is removed after rotation, as there is air in the ink injection channel 3 here and the ink container 2 is communicated with the ink cartridge 15, there is very large negative pressure in the ink cartridge 15 as well, and then the outside air may enter into the negative-pressure cavity 151 when the upper cover 6 is opened, and thus residual ink in the sponge 1511 may flow to the ink container 2 here due to the material balance principle and the sponge 1511 is in the unsaturated state as illustrated in
It shall be noted that: the sucking opening 41 and the inlet end 32 shall be respectively disposed on or close to two relative sidewalls on the ink container 2, namely the sucking opening 41 and the inlet end 32 are always arranged relative to each other and distributed on both sides of the ink container 2. Therefore, when the ink cartridge refilling system is used for refilling the ink cartridge 15, guarantee can be made that the inlet end 32 be immersed into the ink after rotation and the ink be refilled into the ink cartridge 15 no matter the ink cartridge refilling system is clockwise rotated or counterclockwise rotated in the beginning of refilling.
It shall be understood by those skilled in the art that the ink cartridge to be refilled can also be an ink cartridge provided with no ink cavity and only a sponge.
In summary, the inlet end 32 of the ink injection channel 3 is disposed above the ink level surface of the ink container 2; the outlet end 31 is disposed on the upstream of the ink-flow gravity direction of the ink cartridge 15 in the case of refilling; the ink cartridge 15 must be rotated after refilling and removed when the inlet end 32 of the ink cartridge refilling device 1 is disposed above the ink level surface of the ink container 2, so that the ink injected into the ink cartridge 15 cannot be sucked out again in the case of suction for a plurality of times, and thus guarantee can be made that the ink cartridge be fully refilled with the ink and no superabundant air bubbles be left over. Therefore, the phenomenon that the sponge is in the saturated or oversaturated state when the ink cartridge is removed can be avoided; the phenomenon of ink drop can be avoided; and guarantee can be made that the phenomenon of ink splash when the refilling device after long-distance transport is initially used by the user be avoided.
It shall be finally noted that the above embodiments are only used for illustrating the technical proposal of the invention and not intended to limit the invention. Although detailed description is given to the invention with the preferred embodiments, it shall be understood by those skilled in the art that the technical proposals illustrated in various embodiments can also be modified or partial technical characteristics can be subjected to equivalent replacement; and the modifications or replacements shall not allow the essence of corresponding technical proposals to be departed from the spirit and scope of the technical proposals of various embodiments of the invention.
Number | Date | Country | Kind |
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201010251796.X | Aug 2010 | CN | national |
This application is a continuation of International Patent Application No. PCT/CN2011/072310, filed on Mar. 30, 2011, which claims priority to Chinese Patent Application No. 201010251796.X, filed on Aug. 12, 2010. The contents of the above identified applications are incorporated herein by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/CN2011/072310 | Mar 2011 | US |
Child | 13747350 | US |