Claims
- 1. A method of manufacturing a non-linear resistor having a ceramic sintered body consisting of a polycrystalline alkaline titanate doped to n-type conductance with a metal oxide and which body has a Perowskite structure, consists of an alkaline earth metal titanate containing excess TiO.sub.2, has a formula selected from the group consisting of (Sr.sub.1-x Ln.sub.x)TiO.sub.3.yTiO.sub.2 and Sr(Ti.sub.1-x Me.sub.x)O.sub.3.yTiO.sub.2 wherein Ln is a rare earth metal, Me is a metal having a valence of at least 5, 0.0005<x<solubility limit of the Ln in the Perowskite phase and y=0.001 to 0.02, which sintered body is provided on its grain boundaries with insulating layers produced by re-oxidation, characterized in that the ceramic body is first sintered in a reducing atmosphere and that said sintered body is then re-oxidized in an oxidizing atmosphere, preferably in air, in which the sintered body becomes adjustable in its non-linear resistance variation by a selection of the re-oxidation temperature and the duration of the re-oxidation in such manner that an initially present NTC-characteristic is observable as a function of the oxidation state gradually only at increasing temperatures and in the range of the operating temperature of the resistor changes into a VDR-characteristic.
- 2. A method as claimed in claim 1, characterized by the following operational steps:
- (a) grinding a mixture of the starting substances for an alkaline earth metal titanate having a Perowskite structure with an addition of a metal oxide having a doping function so as to produce an N-type conductivity and having a composition defined by one of the formulae
- (A.sub.1-x Ln.sub.x)TiO.sub.3.yTiO.sub.2 or A(Ti.sub.1-x Me.sub.x)O.sub.3.yTiO.sub.2
- wherein:
- A=alkaline earth metal
- Ln=rare earth metal including yttrium
- Me=metal having a valency of 5 or more
- 0.0005<x<solubility limit in the Perowskite phase
- y=0.001 to 0.02;
- (b) pre-sintering the ground product formed by step (a) in a temperature range of 1050.degree. to 1350.degree. C. for 2 to 20 hours in air;
- (c) grinding and granulating the pre-sintered product formed by step (b) with a suitable binder;
- (d) compressing the granulated product formed by step (c) to form a moulded body suitable for a resistor;
- (e) sintering the moulded body formed by step (d) in a reducing atmosphere at a temperature in the range of 1400.degree. to 1500.degree. C. for 1 to 10 hours;
- (f) re-oxidizing the sintered body formed by step (e) in an oxidizing atmosphere, preferably in air, at a temperature in the range from 900.degree. to 1300.degree. C. for 5 to 240 minutes;
- (g) providing metal electrodes on oppositely located surfaces of the re-oxidized sintered body formed by step (f).
- 3. A method as claimed in claim 2, characterized in that the alkaline earth metal titanate is formed by conversion of SrCO.sub.3 with TiO.sub.2 in the molar ratio from 1:1.001 to 1:1.02 by adding the doping metals in the form of their oxides in a quantity from 0.05 to maximum 60 mol% of the constituent to be substituted after grinding and pre-sintering at 1150.degree. C. in air for 15 hours.
- 4. A method as claimed in claim 2, characterized in that La.sub.2 O.sub.3 is used as a doping metal oxide.
- 5. A method as claimed in claim 2, characterized in that Nb.sub.2 O.sub.5 is used as a doping metal oxide.
- 6. A method as claimed in claim 2, characterized in that WO.sub.3 is used as a doping metal oxide.
- 7. A method as claimed in claim 2, characterized in that a 10% aqueous polyvinyl alcohol solution is used as a binder.
- 8. A method as claimed in claim 2, characterized in that the moulded body formed by step (d) is sintered at a temperature of 1460.degree. C. in a reducing atmosphere consisting of water vapour-saturated mixed gas consisting of 90% by volume of N.sub.2 and 10% by volume of H.sub.2 for 4 hours.
- 9. A method as claimed in claim 8, characterized in that the mixed gas is saturated with H.sub.2 O at .apprxeq.25.degree. C.
- 10. A method as claimed in claim 2, characterized in that the sintered body formed by step (e) is re-oxidized in air at a temperature of at most 1200.degree. C. for 30 minutes so as to maintain its NTC-characteristic in the operating temperature range about room temperature dependent on the nature of its doping.
- 11. A method as claimed in claim 2, characterized in that the sintered body formed by step (e) is re-oxidised in air at a temperature of 1100.degree. C. for at least 5 minutes so as to obtain a VDR-characteristic at the operating temperature, dependent on the nature of its doping.
- 12. A method as claimed in claim 10, characterized in that for a resistor having NTC-characteristic a sintered body is chosen of the composition (Sr.sub.0.99 La.sub.0.01)TiO.sub.3.0.01TiO.sub.2 which is re-oxidized at a temperature of 1100.degree. C. for 30 minutes.
- 13. A method as claimed in claim 11, characterized in that for a resistor having VDR-characteristic a sintered body of the composition Sr(Ti.sub.0.996 W.sub.0.004)O.sub.3.0.01TiO.sub.2 is chosen which is re-oxidized at a temperature of 1100.degree. C. for 60 minutes.
Priority Claims (1)
Number |
Date |
Country |
Kind |
3121290 |
May 1981 |
DEX |
|
Parent Case Info
This is a division, of application Ser. No. 382,909, filed May 28, 1982, now U.S. Pat. No. 4,551,269.
US Referenced Citations (4)
Foreign Referenced Citations (1)
Number |
Date |
Country |
0044981 |
Feb 1982 |
EPX |
Divisions (1)
|
Number |
Date |
Country |
Parent |
382909 |
May 1982 |
|