Embodiments of the present disclosure relate to electronic packages, and more particularly to photonics packages with optical fiber connector architectures for improved integration.
The microelectronic industry has begun using optical connections as a way to increase bandwidth and performance. In photonics packages, an optical fiber is optically coupled to a photonics die. Generally, the optical coupling is implemented through the use of V-groove features on the photonics die. However, due to the small size and large number of optical fibers, controlling the optical fibers so that they can be properly set into the V-grooves has proved challenging. Currently, there are limited options for connection architectures that are cost effective and suitable for high volume manufacturing (HVM).
Described herein are photonics packages with optical fiber connector architectures for improved integration, in accordance with various embodiments. In the following description, various aspects of the illustrative implementations will be described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations are set forth in order to provide a thorough understanding of the illustrative implementations. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well-known features are omitted or simplified in order not to obscure the illustrative implementations.
Various operations will be described as multiple discrete operations, in turn, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
As noted above, there is a lack of cost effective high volume manufacturing (HVM) solutions for connecting fiber cables to V-grooves on photonics dies in photonics packages. As such, embodiments disclosed herein provide different integration architectures that allow for easier handling and assembly of photonics packages.
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In an embodiment, a compute die 112 and a photonics die 110 are provided over the package substrate 102. The compute die 112 may be any type of die, such as a processor, a graphics processor, a field programmable gate array (FPGA), a system on a chip (SoC), a memory, or the like. In an embodiment, the photonics die 110 comprises functionality to convert between optical signals and electrical signals. In an embodiment, the photonics die 110 may be communicatively coupled to the compute die 112 by a bridge 111 embedded in the package substrate 102. The photonics die 110 and the compute die 112 may be coupled to the package substrate by first level interconnects (FLIs) 108. In an embodiment, the photonics die 110 may overhang an edge of the package substrate 102. The overhang of the photonics die 110 allows for access from below in order to insert optical fibers 135 into V-grooves of the photonics die 110.
In an embodiment, an integrated heat spreader (IHS) 120 is provided over the compute die 112 and the photonics die 110. The IHS 120 may be thermally coupled to the compute die 112 and the photonics die 110 by a thermal interface material (TIM) (not shown). In an embodiment, a fiber connector 130 may be attached to an underside of the IHS 120. The fiber connector 130 may include an optical fiber 135 that extends out of the fiber connector 130 towards the photonics die 110. The optical fiber 135 may be disposed in the V-groove at the edge of the photonics die 110. A lid 137 may secure the optical fiber into the V-groove. An epoxy or the like may secure the lid 137 and optical fiber 135 into the V-groove. In an embodiment, a ferrule alignment feature 134 may be provided into the fiber connector 130. The optical fiber 135 may end at the alignment feature 134.
Such an embodiment is beneficial compare to existing solutions because it provides a more compact structure. Existing solutions include a pigtail that extends away from the edge of the IHS 120, and the connector is not directly connected to the IHS 120. As such, cable management is improved, and external optical connections to the alignment feature 134 are easier to make. In the illustrated embodiment, the fiber connector 130 has a thickness that is smaller than the standoff height between the IHS 120 and the board 101. However, embodiments are not limited to such configurations.
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In an embodiment, a fiber connector 230 is attached to the IHS 220. The fiber connector 230 may comprise an optical fiber 235 that extends out from the fiber connector 230 and is secured into a V-groove on the photonics die 210 by a lid 237. In an embodiment, the optical fiber 235 has a turn 236 within the fiber connector 230. In an embodiment, the turn 236 is approximately 90 degrees. A bending radius of the fiber connector 230 may be approximately 5 mm in some embodiments. However, it is to be appreciated that other bending radii may be used depending on the capabilities of the optical fiber 235. Additionally, some portion or all of the optical fiber 235 within the fiber connector 230 may be replaced with an optical waveguide that can have even smaller bending radii.
As such, the fiber connector 230 allows for an external connection from below the board 201. As shown, the alignment feature 234 faces downward. This may be particularly beneficial when lateral space is constrained and connections to the photonics die 210 need to be made in the vertical direction in order to conserve real estate in the system.
In other embodiments, the turn may be in the opposite direction. For example, in
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In an embodiment, the fiber connector 330 comprises a first surface 341, a second surface 342 opposite from the first surface 341, and a third surface 343 between the first surface 341 and the second surface 342. The third surface 343 may extend to an edge of the fiber connector 330. The third surface 343 may be used to press the optical fiber into the V-groove 316. In some embodiments, an epoxy or the like (not shown) is applied to secure the optical fiber 335 in the V-groove 316. A dam 313 may be provided over the photonics die 310 in order to prevent the spread of epoxy to other portions of the photonics die 310. In an embodiment, the fiber connector 330 may be referred to as having an “L-shape”. The L-shape allows for the fiber connector 330 to fit over the end of the photonics die 310 and supply a surface (e.g., the third surface 335) that secures the optical fiber 335 in the V-groove 316.
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Flexibility provided by such a configuration of the fiber connector 430 allows for non-uniform length optical fibers 435 to be accommodated. When a longer optical fiber 435 reaches the end of the V-groove 416, the optical fiber is allowed to bow upwards by the slot 439 in order to allow for additional displacement of the fiber connector 430 towards the photonics die 410. Such a configuration allows for larger fiber to fiber protrusion variation, and eases assembly tolerances. Additionally, warpage or other non-uniformities within the photonics package 400 may be accommodated for without forcing the optical fibers 435 out of the V-grooves.
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In an embodiment, the first edge 551 and the third edge 553 may comprise ledges 554. The ledges 554 are recessed surfaces. In an embodiment, the fiber connector 530 is inserted (as indicated by the arrow) into the cutout 550 and is supported by the ledges 554. In an embodiment, as the fiber connector 530 is moved toward the photonics die 510, the optical fibers 535 are inserted into the V-grooves 516.
Furthermore, it is to be appreciated that high precision package substrate assembly processes are available in the industry. That is, tolerances of approximately 1 μm or lower may be provided in package substrate 502 manufacturing. The tight tolerances allow for the ledges 554 to be used as an alignment feature in order to more accurately place the optical fibers 535 into the V-grooves 516. In an embodiment, the end of the ledges 554 may also be used as a stop to prevent the optical fibers 535 from being brought into contact with an end of the V-grooves 516. In an embodiment, the fiber connector 530 may also function as a lid to partially cover the cutout 551 in the package substrate 502. This protects the fiber and V-groove region from thermal and mechanical shock, and can be used to improve reliability and durability of the photonics package 500.
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These other components include, but are not limited to, volatile memory (e.g., DRAM), non-volatile memory (e.g., ROM), flash memory, a graphics processor, a digital signal processor, a crypto processor, a chipset, an antenna, a display, a touchscreen display, a touchscreen controller, a battery, an audio codec, a video codec, a power amplifier, a global positioning system (GPS) device, a compass, an accelerometer, a gyroscope, a speaker, a camera, and a mass storage device (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth).
The communication chip 806 enables wireless communications for the transfer of data to and from the computing device 800. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 806 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 800 may include a plurality of communication chips 806. For instance, a first communication chip 806 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 806 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
The processor 804 of the computing device 800 includes an integrated circuit die packaged within the processor 804. In some implementations of the invention, the integrated circuit die of the processor may be part of a photonics package with a fiber connector to connect optical fibers into V-grooves in a photonics die, in accordance with embodiments described herein. The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
The communication chip 806 also includes an integrated circuit die packaged within the communication chip 806. In accordance with another implementation of the invention, the integrated circuit die of the communication chip may be part of a photonics package with a fiber connector to connect optical fibers into V-grooves in a photonics die, in accordance with embodiments described herein.
The above description of illustrated implementations of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific implementations of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
These modifications may be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific implementations disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
Example 1: a photonics package, comprising: a package substrate; a compute die over the package substrate; a photonics die over the package substrate, wherein the photonics die overhangs an edge of the package substrate; an integrated heat spreader (IHS) over the compute die and the photonics die; and a fiber connector coupled to the photonics die, wherein the fiber connector is attached to the IHS.
Example 2: the photonics package of Example 1, wherein the IHS comprises an opening, and wherein the fiber connector extends through the opening.
Example 3: the photonics package of Example 2, wherein the fiber connector comprises wings, wherein the wings are attached to the IHS.
Example 4: the photonics package of Examples 1-3, wherein a fiber in the fiber connector is turned approximately 90 degrees.
Example 5: the photonics package of Example 4, wherein the fiber is turned down, or wherein the fiber is turned up.
Example 6: the photonics package of Examples 1-5, wherein a plurality of fibers pass through a plurality of slots in the fiber connector.
Example 7: the photonics package of Example 6, wherein the slots are vertically oriented to allow for displacement of the plurality of fibers in a vertical direction while being substantially restrained in a horizontal direction.
Example 8: the photonics package of Examples 1-7, wherein the fiber connector comprises a plurality of fibers, wherein the photonics die comprises a plurality of V-grooves, and wherein individual ones of the plurality of fibers are inserted into individual ones of the plurality of V-grooves.
Example 9: the photonics package of Example 8, further comprising a plurality of lenses, wherein individual ones of the plurality of lenses are provided in individual ones of the V-grooves between an end of the V-groove and an end of the fiber.
Example 10: the photonics package of Example 9, wherein individual ones of the plurality of lenses comprise a triangular shaped outer housing and a convex lens within the triangular shaped housing.
Example 11: the photonics package of Examples 1-10, further comprising: a board attached to the package substrate.
Example 12: a fiber connector, comprising: a fiber housing, wherein the fiber housing comprises a first surface, a second surface opposite from the first surface, and a third surface between the first surface and the second surface; and a fiber on the third surface and extending into a body of the fiber housing.
Example 13: the fiber connector of Example 12, further comprising: an alignment hole in the fiber housing, wherein the fiber ends at the alignment hole.
Example 14: the fiber connector of Example 13 wherein the alignment hole is surrounded by a magnetic material.
Example 15: the fiber connector of Examples 12-14, further comprising: a reflective surface in the fiber housing, wherein the fiber terminates at the reflective surface.
Example 16: the fiber connector of Example 15, further comprising: a micro lens on the first surface, wherein the micro lens is optically coupled to the fiber by the reflective surface.
Example 17: the fiber connector of Examples 12-16, wherein the fiber connector is attached to a photonics die, and wherein the third surface presses the fiber into a V-groove in the photonics die.
Example 18: a photonics package, comprising: a package substrate, wherein the package substrate comprises a cutout, wherein the cutout comprises a first edge, a second edge, and a third edge, and wherein a first ledge is provided on the first edge and a second ledge is provided on the third edge; a photonics die on the package substrate, wherein the photonics die overhangs the second edge of the cutout, and wherein the photonics die comprises a plurality of V-grooves; a fiber connector comprising a plurality of fibers, wherein the fiber connector is supported by the first ledge and the second ledge.
Example 19: the photonics package of Example 18, wherein the plurality of fibers are inserted into the plurality of V-grooves.
Example 20: the photonics package of Example 18 or Example 19, wherein the fiber connector is abutted up against an end of the first ledge and an end of the second ledge.
Example 21: the photonics package of Examples 18-20, wherein a depth of the first ledge and the second ledge is substantially equal to a thickness of the fiber connector.
Example 22: the photonics package of Examples 18-21, wherein the photonics die is provided on a first surface of the package substrate, and wherein the first ledge and the second ledge are provided on a second surface of the package substrate opposite from the first surface.
Example 23: a fiber connector, comprising: a base substrate, wherein a first magnet is provided at a corner of the base substrate; an optical fiber over the base substrate; an intermediate substrate over the base substrate, wherein an edge of the intermediate substrate is adjacent to, but not over, the first magnet; and a moveable top substrate over the intermediate substrate, wherein a second magnet is provided in the moveable top substrate.
Example 24: the fiber connector of Example 23, wherein the moveable top substrate is displaceable to be adjacent to the intermediate substrate, wherein the first magnet and the second magnet secure the moveable top substrate to the base substrate.
Example 25: the fiber connector of Example 23 or Example 24, wherein a thickness of the moveable top substrate is substantially equal to a thickness of the intermediate substrate.
This invention was made with Government support under Agreement No. HR0011-19-3-0003, awarded by DARPA. The Government has certain rights in the invention.