This application claims priority under 35 U.S.C. § 119(a) from Korean Patent Application No. 10-2007-0055264, filed on Jun. 5, 2007, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
1. Field of the Invention
The present general inventive concept relates to a nozzle chip cleaning apparatus of an inkjet printer and a method thereof, and more particularly, to a nozzle chip cleaning apparatus of an inkjet printer, in which a structure to supply and drain a cleaning solution to clean nozzles is improved, an inkjet printer using the same, and a method thereof.
2. Description of the Related Art
A conventional inkjet printer is an apparatus for printing a predetermined image on desired locations of a paper by ejecting ink droplets through a nozzle chip, and can be classified into a shuttle type and an array type according to the type of inkjet head that ejects the ink droplets. The shuttle type prints an image by reciprocally moving an inkjet head having a single nozzle chip in a widthwise direction, and the array type prints an image in a line unit by arranging a plurality of nozzle chips in a widthwise direction of a paper. Recently, the array type inkjet printer is widely used due to its high printing speed.
When the printing work is repeated using the inkjet head, ejection holes can be blocked due to, for example, ink stuck around the ejection holes of the nozzle chips. In this case, since ink droplets cannot be ejected through the ejection holes, a desired image cannot be printed. Thus, in order to address this problem, a conventional nozzle chip cleaning apparatus for cleaning the ejection holes of the nozzle chips when it is necessary is included in the inkjet head, the conventional nozzle chip cleaning apparatus wipes the ejection holes using a predetermined cleaning solution, and has a structure as depicted
However, in the conventional nozzle chip cleaning apparatus as described above, the supply pipe 14, for supplying the cleaning solution to the cleaning bath 11, and the drain pipe 15, for recovering the cleaning solution, must be respectively installed and separately connected to the pump p and the cleaning bath 11. Therefore, the conventional nozzle chip cleaning apparatus has a complicated structure and occupies a large space in the inkjet printer, and thus, it is inconvenient in terms reducing the size of the inkjet printer. Also, since the cleaning solution in the cleaning bath 11 must not overflow during the cleaning of the ejection holes 21a, a high precision part such as a level sensor 16 for detecting the level of the cleaning solution must be installed and managed.
Therefore, in order to address the above problems, there is a need to develop a method of controlling the supply and drain of the cleaning solution and the level of the cleaning solution with a simple structure.
The present general inventive concept provides a nozzle chip cleaning apparatus that has a simple structure to control the supply and drain of a cleaning solution to clean nozzle chips, and an inkjet printer that uses the nozzle chip cleaning apparatus.
Additional aspects and utilities of the present general inventive concept will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the general inventive concept.
The foregoing and/or other aspects and utilities of the present general inventive concept are achieved by providing nozzle chip cleaning apparatus including a cleaning bath in which a cleaning solution is contained to clean nozzle chips of an inkjet head, an ultrasonic wave device installed in the cleaning bath to generate waves in the cleaning solution contained in the cleaning bath so that the cleaning solution reaches the nozzle chips of the inkjet head, a supply and drain pipe to supply the cleaning solution from a cleaning solution storage tank to the cleaning bath and to drain the cleaning solution that has been supplied to the cleaning bath into the cleaning solution storage tank and a pump to provide a driving force to supply and drain the cleaning solution through the supply and drain pipe.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an inkjet printer including an inkjet head that forms an image by ejecting ink droplets onto a printing medium through nozzle chips and a nozzle chip cleaning apparatus for cleaning the nozzle chips, wherein the nozzle chip cleaning apparatus includes a cleaning bath in which a cleaning solution is contained to clean nozzle chips, an ultrasonic wave device installed in the cleaning bath to generate waves in the cleaning solution contained in the cleaning bath so that the cleaning solution reaches the nozzle chips, a supply and drain pipe that performs as a supply pipe to supply the cleaning solution from a cleaning solution storage tank to the cleaning bath and as a drain pipe to drain the cleaning solution that has been supplied to the cleaning bath to the cleaning solution storage tank, and a pump that provides a driving force to supply and drain the cleaning solution through the supply and drain pipe.
The cleaning bath may include an inner cleaning bath in which the ultrasonic wave device is formed and an outer cleaning bath that surrounds the inner cleaning bath to contain the cleaning solution that overflows from the inner cleaning bath.
The inkjet printer may further include a one directional valve between the outer cleaning bath and the supply and drain pipe to block the cleaning solution from entering the outer cleaning bath when supplying the cleaning solution and to allow the cleaning solution to flow into the supply and drain pipe from the outer cleaning bath when draining the cleaning solution.
A plurality of ultrasonic wave devices each having a size corresponding to that of each of the nozzle chips may be formed to simultaneously clean the nozzle chips formed on the inkjet head. One ultrasonic wave device may have a size to be able to simultaneously clean the nozzle chips.
The cleaning bath may be installed to be able to move along a widthwise direction of a printing medium.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an inkjet printer, including an inkjet head including a plurality of nozzle chips to eject ink onto a printing medium to form an image thereon, and a nozzle chip cleaning apparatus, including a cleaning storage tank to store a cleaning solution, a plurality of cleaning baths to receive the cleaning solution from the cleaning storage tank to clean the plurality of nozzle chips, and a supply and drain pipe to transport the cleaning solution back and forth between the cleaning storage tank and the plurality of cleaning baths.
The inkjet printer may further include a one directional valve to prevent the cleaning solution from entering one of the plurality of cleaning baths when the cleaning solution is supplied to another one of the plurality of cleaning baths through the supply and drain pipe.
The one directional valve may include an open-close member to block a first connection hole on a side of the one of the plurality of cleaning baths to prevent the cleaning solution from entering the one of the plurality of cleaning baths through the first connection hole when the cleaning solution is supplied to the another one of the plurality of cleaning baths.
The one directional valve may the open-close member to block a second connection hole on a side of the supply and drain pipe to allow the cleaning solution to drain through the supply and drain pipe through a third connection hole formed on a side of the one directional valve.
At least one of the plurality of cleaning baths captures the cleaning solution if it overflows from another one of the plurality of cleaning baths.
The inkjet printer may further include a pump to pump in a first direction to supply the cleaning solution to the plurality of cleaning baths from the cleaning storage tank and to pump in a second direction to supply the cleaning solution from the plurality of cleaning baths back to the cleaning storage tank.
The inkjet printer may further include a plurality of ultrasonic wave devices to each correspond to each of the nozzle chips such that the plurality of ultrasonic wave devices simultaneously clean the nozzle chips formed on the inkjet head.
The inkjet printer may further include an ultrasonic wave device having a size to simultaneously clean each of the nozzle chips.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing a method of cleaning a plurality of nozzle chips of an inkjet printer head, the method including supplying a cleaning solution to a cleaning bath from a cleaning storage tank using a supply and drain pipe, cleaning the plurality of nozzle chips in the cleaning bath with the cleaning solution, capturing overflowing cleaning solution in another cleaning bath, and supplying the cleaning solution from the cleaning bath and the another cleaning bath back to the cleaning storage tank using the supply and drain pipe.
The cleaning of the nozzle chips may be performed by generating ultrasonic waves in the cleaning solution.
The method may further include operating a pump in a first direction to supply the cleaning solution to the cleaning bath from the cleaning storage tank; and operating the pump in a second direction to supply the cleaning solution from the cleaning bath and the another cleaning bath back to the cleaning storage tank.
The foregoing and/or other aspects and utilities of the present general inventive concept may also be achieved by providing an inkjet printer, including an inkjet head including a plurality of nozzle chips to eject ink onto a printing medium to form an image thereon, a nozzle chip cleaning apparatus including a cleaning storage tank to store a cleaning solution, first and second cleaning baths to receive the cleaning solution from the cleaning storage tank, and a pipe unit having a single supply and drain pipe connected to the cleaning storage tank, a first pipe connected between the supply and drain pipe and the first cleaning bath, and a second pipe connected between the supply and drain pipe and the second cleaning bath.
The first cleaning bath may be disposed within the second cleaning bath such that the second cleaning bath receives the cleaning solution from the first cleaning bath.
The pipe unit may include a one-directional valve disposed on the second pipe to allow a flow of the cleaning solution from the second cleaning bath to the single supply and drain pipe through the second pipe.
The supply and drain pipe may be connected to the first and second pipes through a connector.
The second pipe may include a first bath pipe and a second bath pipe connected to a first hole and a second hole of the first bath.
The second pipe may further include a first connector and a second connector connected between the second pipe and the second bath pipe.
These and/or other aspects and utilities of the present general inventive concept will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the embodiments of the present general inventive concept, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described below in order to explain the present general inventive concept by referring to the figures.
In the embodiment of
The array type inkjet printer 200 includes a cleaning bath 110 in which an ultrasonic wave device 120 is built, a cleaning solution storage tank 130 in which a cleaning solution is stored, and a pump 140 to supply and recover the cleaning solution to and from the cleaning bath 110 that cleans the nozzle chips 210 of the array type inkjet printer 200. The ultrasonic wave device 120 may be provided in plurality. When cleaning of the nozzle chips 210 is necessary, the cleaning solution stored in the cleaning solution storage tank 130 is supplied to the cleaning bath 110 by operating the pump 140. Accordingly, the ultrasonic wave devices 120 are operated to generate waves in the cleaning solution that has entered the cleaning bath 110, and thus, a plurality of ejection holes 211 of the nozzle chips 210 are cleaned as described with reference to
In the embodiment of
As depicted in
Referring to
The nozzle chip cleaning apparatus includes a one directional valve 170 that prevents the cleaning solution from entering the outer cleaning bath 112 when the cleaning solution is supplied to the inner cleaning bath 111 through the supply and drain pipe 150, and allows the cleaning solution in the outer cleaning bath 112 to be drained through the supply and drain pipe 150 when the cleaning solution is drained. That is, as depicted in
The cleaning process using the nozzle chip cleaning apparatus having the above configuration is performed as illustrated in
In order to perform the cleaning process, the cleaning bath 110 is moved directly below the nozzle chips 210 that are to be cleaned. As described above, if the inkjet head is an array type, the cleaning bath 110 is moved along the guide rail 162 as the driving the motor 163 turns the belt 161. If the inkjet head is a shuttle type, the inkjet head is moved above the cleaning bath 110 in preparation of the cleaning operation.
Afterwards, when the cleaning of the nozzle chips 210 begins, as depicted in
When the cleaning solution is supplied to the inner cleaning bath 111 beyond a capacity of the inner cleaning bath 111 during the cleaning process, as depicted in
When the cleaning process is completed, as depicted in
Then, as depicted in
As described above, the supply and drainage of the cleaning solution can be performed using the single supply and drain pipe 150 without performing a complicated level control using a sensor.
The present embodiment is configured with two ultrasonic wave devices 120 that are installed in the inner cleaning bath 111, and thus, as depicted in
As described above, a nozzle chip cleaning apparatus of an inkjet printer according to an embodiment of the present general inventive concept has the following advantages.
First, the supply and drainage of a cleaning solution can be performed using a single supply and drain pipe. Thus, a space that is occupied by the pipes can be reduced, thereby reducing a size and weight of the inkjet printer.
Second, a double cleaning bath is used to prevent an overflow of the cleaning solution. Therefore, a complicated level control of the cleaning solution using an additional high precision level sensor is unnecessary.
Although a few embodiments of the present general inventive concept have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the general inventive concept, the scope of which is defined in the appended claims and their equivalents.
Number | Date | Country | Kind |
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2007-55264 | Jun 2007 | KR | national |