Nuts or other inserts installed in a hole defined in a sheet material may be rotated when a torque is applied and may be pulled out of the hole by axial force applied to the nut or the insert, e.g. when the nut is pulled away from the sheet after installation.
An objective of the present invention is a nut or an insert insertable in a hole pierced in a host material, such as a plate or sheet of metal, that resists rotation induced by an external torque when the nut or insert is installed in the sheet.
Another objective of the present invention is a nut or an insert insertable in a hole pierced in a host material, such as a plate or sheet of metal, that resists being pulled out under an axial force applied to the nut or the insert.
Another objective of the present invention is securing of a nut or an insert installed in a hole defined in a plate or a sheet to prevent rotation of the nut in the hole upon tightening or loosening of a threaded body in the threaded opening of the nut.
Another objective of the invention is preventing a nut or an insert from being pulled out after installation in the sheet or in the plate.
A further objective of the present invention is a nut or an insert that includes a body having a through opening, which may be a threaded through opening, a deformable pilot portion having an annular wall surrounding the through opening in the nut or the insert, and anti-rotation features arranged around the pilot portion that prevent rotation of the nut or the insert due to an applied torque when the nut is installed on a sheet of metal, the nut or the insert including a feature that prevents the nut or the insert from being pulled out under an applied axial force after it has been installed.
The present invention is further concerned with a system that includes a nut or an insert according to the present invention and a tool for installing the nut or the insert in a hole defined in a sheet of material, such as a sheet of aluminum or a sheet of steel.
A nut or an insert according to the present invention is configured for insertion into a hole in a sheet.
A nut or an insert according to the present invention may include a body having a through opening, a bottom surface and a top surface; a deformable pilot portion having an annular wall surrounding the opening in the body and extending from the top surface of the body to a top, free end; an annular surface surrounding the pilot portion; and a plurality of spaced anti-rotation features on the annular surface arranged around the pilot portion.
In one embodiment, the though opening may be threaded.
Each anti-rotation feature may include a protrusion, for example, a spline.
The nut or the insert may further include a plurality of keyways, each keyway being positioned at a location corresponding to a respective location of a respective spline.
The pilot portion may include a base opposite the top, free end and located at the annular surface. The annular surface may include an inner diameter adjacent the base of the pilot portion and an outer diameter surrounding the inner diameter. The annular surface may decline from the outer diameter toward the inner diameter, which is below the outer diameter.
Each spline may be wedge-shaped. Each wedge-shaped spline may be defined by two inclined surfaces rising from the annular surface to meet at an edge to define a wedge edge.
Each keyway may be a longitudinally extending groove or depression.
Each spline may be spaced from the pilot portion to define a gap.
Each keyway may be spaced from another keyway by a distance and each spline may be spaced from another spline by a distance. The distances between the keyways may be the same and the distances between the splines may be the same. The splines and the corresponding keyways may be at the same positions around the pilot portion.
In one exemplary embodiment, there are six keyways and six splines, although more or fewer splines and keyways can be provided without deviating from the present invention.
In one embodiment, a nut or an insert according to the present invention may include a body having a through opening, a bottom surface and a top surface, the top surface including a first annular surface and a second annular surface surrounding the first annular surface. A deformable pilot portion having an annular wall surrounding the opening in the body extends from the top surface of the body to a top, free end, the deformable pilot portion having a base at the top surface of the body. The first annular surface surrounds the pilot portion and has an inner diameter adjacent the base of the pilot portion. A plurality of spaced complementary splines and keyways are arranged around the pilot portion, each keyway being aligned with a respective one of the splines.
In the one embodiment, the first annular surface slopes downwardly from the second annular surface toward the base of the pilot portion, the keyways are defined in an exterior annular surface of the pilot portion, and the splines are arranged on the first annular surface. Each spline may be a wedge-shaped protrusion that includes a wedge edge. Each spline resides on the first annular surface at a respective annular position and each keyway is a depression or a groove defined on an exterior surface of the pilot portion and located at a location corresponding to a respective annular position of a respective spline. Each spline may be spaced from the pilot portion by a gap.
In the one embodiment, the annular wall of the pilot portion thickens from the top, free end toward the base of the annular pilot portion.
In the one embodiment, the through opening may be threaded.
A system according to the present invention includes a nut or an insert configured to be installed onto a sheet having a hole, and a tool for installing the nut.
The nut or the insert includes a body having a through opening, a bottom surface and a top surface. The top surface may include a first annular surface and a second annular surface surrounding the first annular surface.
The nut or the insert may further include a deformable pilot portion having an annular wall insertable into the hole in the sheet, surrounding the through opening in the body and extending from the top surface of the body.
The deformable pilot portion may have a top, free end, a base at the top surface of the body and an interior surface defining an opening connected to the through opening of the body. The first annular surface may surround the pilot portion and have an inner diameter adjacent the base of the pilot portion.
The tool may include an insert having an insertion end receivable into the opening defined by the annular wall of the pilot portion and a base residing on a surface of the tool that is larger than the hole in the sheet.
The insertion end may have a diameter that is smaller than the diameter of the opening defined by the annular wall of the pilot portion. The base of the insert may have a diameter that is wider than the diameter of the opening defined by the annular wall of the pilot portion. The insert may have an annular exterior wall that extends from the insertion end to the base of the insert, and is configured so that when the pilot portion is inserted into the hole in the sheet, the insert deforms and flares the pilot portion and folds at least a portion of the pilot portion over regions surrounding the hole in the sheet, thereby sandwiching the regions between the flared portion of the pilot portion and the first annular surface.
The nut or the insert may include a plurality of spaced complementary spline and keyway features arranged around the pilot portion to deform regions surrounding the hole in the sheet.
The splines may be protrusions and the keyways may be grooves or depressions formed in the exterior surface of the annular wall of the pilot portion.
The keyways may be arranged to receive therein regions of the sheet surrounding the hole that are deformed by the splines during installation of the nut with the tool.
A nut according to one embodiment of the present invention is configured to be installed in a hole in a plate or a sheet, with torque resistance, the nut including a body of the nut which engages against the underside of the plate, a pilot portion of the nut protruding up through the hole in the plate, a notch in the plate facing side of the body of the nut, with an anti-rotation device in the notch, the device including gear teeth, other protrusions or other torque resistors. The pilot is then pressed toward the top side of the sheet above which the pilot protrudes, pressing the thin top region of the nut body against the inner circumferential region of the sheet around the hole in the sheet and that region of the sheet is pressed into the notch against the torque resistant anti-rotation elements in the notch.
Other features and advantages of the present invention will become apparent from the following description of the invention which refers to the accompanying drawings.
The nut 10 is positioned in a pierced and formed hole 12 in a host material, e.g., a hole in a metal plate or sheet 14.
The nut 10 has a body 16 with a threaded opening 18 extending axially through the nut body 16. The nut has an upwardly protruding, downwardly deformable pilot portion 20. The body 16 of the nut below the pilot portion 20 has a larger outer diameter than the pilot portion. The outward end 21 of the pilot portion 20 is narrowed and shaped with a tapered thickness defining a wedge shape.
The pilot portion 20 of the nut is passed upward through the preformed hole 12 until the upper or outward side 22 of the body 16 of the nut contacts and is stopped at the underside 24 of the pierced plate 14. The pilot portion 20 now protrudes above the top or outward side 26 of the pierced plate 14.
There is an annular notch 30 located at the top of the body 16 of the nut and at the radially inward region 31 of the body 16 adjacent to the pilot portion 20. The bottom of the notch 30 has protrusions 32 in the form of a circular row of gear teeth 32, for example, for providing torque resistance to the installed nut body. Other shapes of torque resisting elements may be used. With the nut installed in the pierced hole 12, there is space between the radially inward region 39 of the plate around the hole 12 pierced in the host plate and the bottom of the notch 30.
The pilot 20 portion protruding from the top of the body and also above the top 26 of the plate 14 is next pressed or otherwise forced downward from above, which causes the rigid pilot to slightly spread the thin top nut region 36 of the nut body due to wedge action at 21 between the top of the body and the stiffer pilot. The annular periphery of the upper part 36 of the body of the nut engages the interior wall 37 of the hole 12 in the plate and presses the plate region 39 around the hole 12 downward into the notch 30 as in
The anti-rotation feature is the pressure of the teeth 32 or other elements at the bottom of the notch 30, against the underside circumferential region 41 surrounding the hole 12 in the plate. The body 16 and the flattened pilot portion 14 together securely hold the nut firmly in contact with its anti-rotation feature.
In addition, as the deformable pilot portion is pressed downward, as in
This may be designed for high strength steel applications, but can also be used for lesser strength mild steels and aluminum.
Preferably nut 10, but at least protrusions (teeth) 32, are made of a material that is harder than the material of sheet 14 so that when region 39 is pressed against protrusions 32, protrusions 32 deform sheet 14 when making contact with sheet 14.
In a second embodiment of the present invention, which is considered the preferred embodiment and the best mode, a plurality of complementary keyway and spline features are provided to resist and preferable prevent the nut from rotation induced by an applied torque after the nut is installed. Also, pullout resistance and preferably pullout prevention are achieved.
Referring to
Body 116 includes an annular upper surface 117 opposite bottom surface 119. Annular upper surface 117 surrounds a pilot portion 120, which extends above annular upper surface 117. Preferably, pilot portion 120 is an annular wall that defines and opening surrounding a space that is aligned with the longitudinal axis of nut 110 and is in communication with the interior of threaded opening 118.
As shown in
Annular upper surface 117 includes a first annular surface 130 and a second annular surface 131 surrounding first annular surface 130. A notch 30 (see
Second annular surface 131 is preferably a flat surface that is oriented along a plane that is at a normal angle to the longitudinal axis of body portion 116.
First annular surface 130 extends radially and declines or descends (slopes downwardly) toward pilot portion 120 from its outer diameter to its inner diameter to define an upside down frustoconical surface as illustrated in
A plurality of radially extending splines 124 are arranged on first annular surface 130. Each spline is preferably an elongated protrusion that projects from annular surface 130 to define a raised surface above surface 130.
Splines 124 are spaced from one another. In the preferred embodiment, each spline 124 is spaced from another spline by an angle. Preferably, the angles between each pair of splines 124 are equal. Thus, in the preferred embodiment, splines 124 are arranged at an equal angular distance from one another. Any number of splines 124 may be used. In the illustrated embodiment, six splines 124 at equal angular spacing are provided, although it should be appreciated that, other than six splines, may be provided. It should be further appreciated that that splines 124 need not be arranged at equal angular distances, although equal distancing is preferred to realize equal performance around pilot portion 120.
A nut 110 according to the second embodiment of the present invention includes a pilot portion 120 having a plurality of keyways 122. Each keyway 122 is oriented to extend along the direction of the longitudinal axis of pilot portion 120, which preferably coincides with the longitudinal axis of body 116. Each keyway 122 is a groove or a depression defined in the exterior annular surface of pilot portion 120, and extends, preferably, from the top end (free end) 121 of pilot portion 120 to a region below second annular surface 131 at or near base 123 of pilot portion 120. In the preferred embodiment, each keyway 122 terminates below second annular surface 131 at a location above base 123 of pilot portion 120 (see
Each keyway 122 and a respective spline 124 are complementary features. Each keyway 124 is located at a position corresponding to an annular location of its complementary spline 124. Thus, when pilot portion 120 is folded over a portion of sheet 14 (described below), a top portion 122′ of each keyway 122 would reside over a respective spline 124 with a portion of sheet 14 residing between the folded top part 120′ (see
As explained below splines 124 may be geometrically configured to facilitate the deformation of sheet 14. Furthermore, nut 110 or at least splines 124 may be made of a material that is harder than the material of sheet 14 in order to facilitate the deformation of sheet 14.
A spline 124 can have any suitable configuration that may facilitate the deformation of sheet 14. Referring to
Referring to
Referring to
As seen for example, in
Insert 48 has a base 48″ opposite its top end 48′ that has a diameter larger than the inner diameter of pilot portion 20, 120. An annular wall 48′″ resides between top end 48′ and base 48″ of insert 48. Preferably, annular wall 48′″ tapers for a first section to an intermediate point and then is curved from the intermediate point to the base of insert 48. Thus, annular wall 48′″ is configured to deform and flare pilot portion 20 or 120.
Referring now to
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While a nut having a body with a threaded opening is disclosed here as the preferred embodiment, it should be clear that the present invention is not limited to a nut, but that any insert with or without a threaded through opening could be within the present invention.
Furthermore, while the splines are disclosed to be located on the first annular surface and the keyways are shown to be on the pilot portion, it should be appreciated that some or all of the splines could be on the pilot portion with corresponding keyways on the first annular surface.
In addition, teeth 32 and splines 124 could be provided together with or without complementary keyways 122 for splines 124.
Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.
This application claims the benefit and priority of U.S. Provisional Application No. 61/989,190, filed May 6, 2014, and entitled NUT WITH ROTATION PREVENTION, the disclosures of which are incorporated by reference herein.
Number | Date | Country | |
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61989190 | May 2014 | US |