The present invention claims priority under 35 USC ยง119 based on Japanese patent application No. 2007-221590 filed 28 Aug. 2007. The subject matter of this priority document is incorporated by reference herein.
1. Field of the Invention
The present invention relates to an oil cooler for a vehicle, in which a heat exchange core is housed in a casing such that a cooling water passage is formed around the heat exchange core, wherein the casing includes a cylindrical sidewall part, the heat exchange core includes an inlet-side oil passage and an outlet-side oil passage which extend parallel to each other along an axis of the sidewall part, the heat exchange core enables oil to be delivered from the inlet-side oil passage to the outlet-side oil passage, and an inlet pipe and an outlet pipe are connected to the sidewall part, the inlet pipe forming a cooling water inlet passage in communication with the cooling water passage, and the outlet pipe forming a cooling water outlet passage in communication with the cooling water passage.
2. Description of the Related Art
Japanese Patent Application Laid-open No. 2001-215091 has made known the following oil cooler for a vehicle. In the oil cooler, a heat exchange core is housed in a cylindrical casing with first and second plates fastened to its opposite end portions, and the heat exchange core includes an inlet-side oil passage and an outlet-side oil passage which extend parallel to each other along the axis of the casing. An inlet pipe and an outlet pipe are connected to the casing. The inlet pipe forms a cooling water inlet passage, and the outlet pipe forms a cooling water outlet passage.
In the conventional oil cooler as disclosed by Japanese Patent Application Laid-open No. 2001-215091, a spacing between the outer periphery of the heat exchange core and the inner periphery of the casing is narrow, and the flow of cooling water in such a narrow spacing increases the flow rate of the cooling water locally. For this reason, it is likely that cavitation may occur near the inlet-side oil passage where the temperature of the flowing oil is higher than any other part, and that erosion may occur. Measures for preventing such troubles include: enlarging the spacing between the outer periphery of the heat exchange core and the inner periphery of the casing; and arranging the inlet-side oil passage such that it is spaced away from the inner surface of the casing. However, if the spacing is increased, the outer peripheral radius of the heat exchange core has to be decreased, and the heat exchange efficiency accordingly deteriorates. On the other hand, if the inner peripheral radius of the casing is increased, the oil cooler has to be constructed in a larger size. Moreover, if the inlet-side oil passage is arranged spaced away from the inner surface of the casing, the distance between the inlet-side oil passage and the outlet-side oil passage is shortened, and the heat exchange efficiency accordingly deteriorates.
The present invention has been achieved in view of the above-described circumstances, and it is an object thereof to provide an oil cooler for a vehicle which can be constructed in a relatively small size without decreasing its heat exchange efficiency, as well as concurrently preventing cavitation and erosion from occurring due to the flow of cooling water in an area corresponding to the inlet-side oil passage.
In order to achieve the above object, according to a first aspect and feature of the present invention, there is provided an oil cooler for a vehicle, in which a heat exchange core is housed in a casing such that a cooling water passage is formed around the heat exchange core, wherein the casing includes a cylindrical sidewall part, the heat exchange core includes an inlet-side oil passage and an outlet-side oil passage which extend parallel to each other along an axis of the sidewall part, the heat exchange core enables oil to be delivered from the inlet-side oil passage to the outlet-side oil passage, and an inlet pipe and an outlet pipe are connected to the sidewall part, the inlet pipe forming a cooling water inlet passage in communication with the cooling water passage, and the outlet pipe forming a cooling water outlet passage in communication with the cooling water passage, wherein, outward of the inlet-side oil passage, an outwardly swelling part is formed in the sidewall part of the casing.
With the first aspect and feature, outward of the inlet-side oil passage, the outwardly swelling part is formed in the sidewall part of the casing. For this reason, in a location corresponding to the inlet-side oil passage, the spacing between the inner surface of the sidewall part and the outer periphery of the heat exchange core can be set larger than in a case where the outwardly swelling part would not be formed. Thus, it is possible to increase the cross-sectional area of passage of the cooling water, and accordingly to decrease the flow rate of the cooling water. This makes it unnecessary to set the spacing between the outer periphery of the heat exchange core and the inner periphery of the casing larger throughout the circumference, and also makes it unnecessary to arrange the inlet-side oil passage spaced away from the inner surface of the casing. This makes it possible to avoid the oil cooler being constructed in a large size, and to avoid decreasing the heat exchange efficiency, as well as to concurrently prevent cavitation and erosion from occurring due to the flow of the cooling water in the location corresponding to the inlet-side oil passage.
According to a second aspect and feature of the present invention, in addition to the first aspect and feature, as seen in a plan view projected onto a plane orthogonal to the axis of the sidewall part, the cooling water inlet and outlet passages are distributed to, and arranged on opposite sides of a straight line passing through an axis of the inlet-side oil passage and an axis of the outlet-side oil passage, respectively, and the outwardly swelling part is formed in the sidewall part in a location opposite to the cooling water inlet passage with respect to the inlet-side oil passage.
With the second aspect and feature, as seen in the plan view projected onto the plane orthogonal to the axis of the sidewall part of the casing, the cooling water inlet passage and the cooling water outlet passage are distributed to, and arranged on opposite sides of the straight line passing the axis of the inlet-side oil passage and the axis of the outlet-side oil passage. This arrangement makes it possible to cause the cooling water introduced to the inside of the casing to flow in the casing effectively. Moreover, the outwardly swelling part is formed in the sidewall part of the casing in the location opposite to the cooling water inlet passage with respect to the inlet oil passage. This makes it possible to effectively prevent cavitation from occurring by arranging the outwardly swelling part in an area corresponding to the inlet-side oil passage where the flow of the cooling water coming in from the cooling water inlet passage hits the inner surface of the sidewall part.
According to a third aspect and feature of the present invention, in addition to the first aspect and feature, as seen in a plan view projected onto a plane orthogonal to the axis of the sidewall part, the outwardly swelling part is formed in the sidewall part over an area extending between two points at which a second straight line intersects the sidewall part, the second straight line passing through an axis of the inlet-side oil passage in a manner orthogonal to a first straight line passing through the axis of the sidewall part and the axis of the inlet-side oil passage.
With the third aspect and feature, as seen in the plan view projected onto the plane orthogonal to the axis of the sidewall part of the casing, the outwardly swelling part is formed in the sidewall part over an area extending between two points at which the second straight line intersects the sidewall part. In this respect, the second straight line is that which passes through the axis of the inlet-side oil passage, and which is orthogonal to the first straight line passing through the axis of the sidewall part and the axis of the inlet-side oil passage. This makes it possible to form the outwardly swelling part in the sidewall part over an area in which the cavitation may occur, and thus to avoid forming the outwardly swelling part larger than necessary, as well as accordingly to avoid the casing being constructed in a large size.
According to a fourth aspect and feature of the present invention, in addition to any of the first to third aspects/features, the inlet pipe and the outlet pipe are connected to the sidewall part in such a way as to be spaced away from each other in a direction along the axis of the sidewall part, and the outwardly swelling part is arranged so as to extend, in a direction along the axis of the sidewall part, between a portion where the inlet pipe is connected to the sidewall part and a portion where the outlet pipe is connected to the sidewall part.
With the fourth aspect and feature, in the invention according to any one of first to third aspects/features, the inlet pipe forming the cooling water inlet passage and the outlet pipe forming the cooling water outlet passage are arranged spaced away from each other in the axial direction of the sidewall part. In addition, the outwardly swelling part is arranged so as to extend, in a direction along the axis of the sidewall part, between the portion where the inlet pipe is connected to the sidewall part and the portion where the outlet pipe is connected to sidewall part. These arrangements make it possible to arrange the outwardly swelling part in an area where the amount of cooling water flow is larger, and accordingly to avoid the outwardly swelling part being formed larger than necessary. This makes it possible to avoid the casing being constructed in a large size.
According to a fifth aspect and feature of the present invention, in addition to any of the first to fourth aspects/features, longitudinal opposite end portions of the outwardly swelling part lengthened in a direction along the axis of the sidewall part have arcuate curve surfaces.
With the fifth aspect and feature, the outwardly swelling part is lengthened in the axial direction of the sidewall part, and the longitudinal opposite end portions of the outwardly swelling part have arcuate curve surfaces. This makes it possible to prevent the cooling water flow from fluctuating around the boundary between the outwardly swelling part and the sidewall part in each of the longitudinal opposite end portions of the outwardly swelling part.
Descriptions will be provided hereinbelow for illustrative embodiments of the present invention on the basis of the examples of the present invention which are shown in the attached drawings.
Referring to
The casing 12A is of a bottomed cylindrical shape formed by closing one end of a cylindrical sidewall part 12Aa with an end wall part 12Ab, which integrally communicates with the sidewall part 12Aa. As seen in
The heat exchange core 13 is formed by laying a plurality of layers of first and second core plates 18 and 19 one on another in an axial direction of sidewall part 12Aa of the casing 12A, in which the first core plate 18 and the second core plate 19 in each layer are connected together by press-molding so as to have predetermined concave and convex shapes. This heat exchange core 13 is held between the end wall part 12Ab and the oil chamber plate 14. The outer edge portion 42 of the heat exchange core 13 has a substantially circular outline shape in plan view, as shown in
In the casing 12Aa, a cooling water passage 23 is formed around the heat exchange core 13. The heat exchange core 13 is provided with multiple inner fins 24 each facing the inlet-side oil passage 20, the exchange passage 22, and the outlet-side oil passage 21. The heat exchange core 13 is provided with multiple inner fins 25, each facing the cooling water passage 23.
In addition, the oil chamber plate 14 comprises: an inlet hole 28 communicating with the inlet-side oil passage 20; and an outlet hole 29 communicating with the outlet-side oil passage 21. The attachment plate 15 comprises: an inlet-side communication hole 31 through which a first oil passage 30 provided to the engine case 11 communicates with the inlet hole 28; and an outlet-side communication hole 33 through which a second oil passage 32 provided to the engine case 11 communicates with the outlet hole 29.
Referring also to
Outward of the inlet-side oil passage 20, an outwardly swelling part 38A is formed in the sidewall part 12Aa of the casing 12A. Referring again to
Further, the outwardly swelling part 38A is arranged in the axial direction of the sidewall part 12Aa so as to extend between a portion where the inlet pipe 35 is connected to the sidewall part 12Aa and a portion where the outlet pipe 37 is connected to the sidewall part 12Aa. Specifically, as shown in
Next, descriptions will be provided on the operation of the present invention according to a first illustrative embodiment. The outwardly swelling part 38A is formed in the sidewall part 12Aa of the casing 12A outward of the inlet-side oil passage 20. For this reason, in a location corresponding to the inlet-side oil passage 20, the interval between the inner surface of the sidewall part 12Aa of the casing 12A and the outer periphery of the heat exchange core 13 can be set larger than in a case where the outwardly swelling part 38A would not be formed. Thus, it is possible to increase the cross-section area of passage of the cooling water, and accordingly to decrease the flow rate of the cooling water. This makes it unnecessary that the interval between the outer periphery of the heat exchange core 13 and the inner periphery of the casing 12A should be set larger throughout the circumference, and that the inlet-side oil passage 20 should be arranged spaced away from the inner surface of the casing 12A. This makes it possible to avoid the oil cooler being constructed in a large size, and to avoid decreasing the heat exchange efficiency, as well as concurrently to prevent cavitation and erosion from occurring due to the flow of the cooling water in the area corresponding to the inlet-side oil passage 20.
In addition, in a plan view projected onto the plane orthogonal to the axis of the sidewall part 12Aa of the casing 12A, the cooling water inlet passage 34 and the cooling water outlet passage 36 are distributed to, and arranged on opposite sides of the straight line L1 passing through the axis C1 of the inlet-side oil passage 20 and the axis C2 of the outlet-side oil passage 21. This arrangement makes it possible to cause the cooling water introduced to the inside of the casing 12A to flow in the casing 12A more effectively than in an arrangement in which both the cooling water inlet passage 34 and the cooling water outlet passage 36 would be arranged in one of the two sides of the straight line L1.
Furthermore, the inlet pipe 35 forming the cooling water inlet passage 34 and the outlet pipe 37 forming the cooling water outlet passage 36 are arranged spaced away from each other in the axial direction of the sidewall part 12Aa. In addition, the outwardly swelling part 38A is arranged in the axial direction of the sidewall part 12Aa so as to extend between the portion where the inlet pipe 35 is connected to the sidewall part 12Aa and the portion where the outlet pipe 37 is connected to the sidewall part 12Aa. These arrangements make it possible to arrange the outwardly swelling part 38A in an area where the amount of cooling water flow is larger, and accordingly to avoid the outwardly swelling part 38A being formed larger than necessary. This makes it possible to avoid the casing 12A being constructed in a large size.
Moreover, the outwardly swelling part 38A is formed so as to be longer in the axial direction of the sidewall part 12Aa, and the longitudinal opposite end portions of the outwardly swelling part 38A have arcuate curve surfaces. This makes it possible to prevent the cooling water flow from fluctuating around the boundary between the outwardly swelling part 38A and the sidewall part 12Aa in each of the longitudinal opposite end portions of the outwardly swelling part 38A.
The inlet pipe 35 forming the cooling water inlet passage 34 communicating with the cooling water passage 23 and the outlet pipe 37 forming the cooling water outlet passage 36 communicating with the cooling water passage 23 are connected to a sidewall part 12Ba of a casing 12B in a way that, like in the case of the first illustrative embodiment, the inlet pipe 35 and the outlet pipe 37 are distributed to, and arranged on opposite sides of the straight line L1 passing through the axis C1 of the inlet-side oil passage 20 and the axis C2 of the outlet-side oil passage 21 as seen in the plan view projected onto the plane orthogonal to the axis of the sidewall part 12Ba. The outwardly swelling part 38B is formed in the sidewall part 12Ba of the casing 12B in a location opposite to the cooling water inlet passage 34 with respect to the inlet-side oil passage 20.
According to the second illustrative embodiment, the outwardly swelling part 38B is formed in the sidewall part 12Ba of the casing 12B in the location opposite to the cooling water inlet passage 34 with respect to the inlet oil passage 20. This arrangement makes it possible to effectively prevent cavitation from occurring by arranging the outwardly swelling part 38B in an area corresponding to the inlet-side oil passage 20 where the flow of the cooling water coming in from the cooling water inlet passage 34 hits the inner surface of the sidewall part 12 B.
As seen in the plan view projected onto the plane orthogonal to the axis of the sidewall part 12Ca of the casing 12C, an outwardly swelling part 38C is formed in the sidewall part 12Ca over an area extending between points P1 and P2 at which a second straight line L2 intersects the sidewall part 12Ca. Here, the second straight line L2 passes through the axis C1 of the inlet-side oil passage 20, and is orthogonal to a first straight line L1 passing through the axis of the sidewall part 12Ca and the axis C1 of the inlet-side oil passage 20.
The third illustrative embodiment makes it possible to form the outwardly swelling part 38C in the sidewall part 12Ca over an area in which the cavitation may occur, and thus to avoid forming the outwardly swelling part 38C larger than necessary, as well as accordingly to avoid the casing 12 being constructed in a large size.
The foregoing descriptions have been provided for the illustrative embodiments of the present invention. However, the present invention is not limited to the above-described embodiments. Various design modifications may be made without departing from the spirit or scope of the present invention as set forth in the appended claims.
Number | Date | Country | Kind |
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2007-221590 | Aug 2007 | JP | national |
Number | Name | Date | Kind |
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2244641 | Fedders | Jun 1941 | A |
4836276 | Yamanaka et al. | Jun 1989 | A |
Number | Date | Country |
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2001-215091 | Aug 2001 | JP |
Number | Date | Country | |
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20090056650 A1 | Mar 2009 | US |