1. Field of the Invention
The invention relates to a cylinder; in particular, to an oil hydraulic cylinder and a spindle thereof provided with a surface protecting coat.
2. Description of Related Art
The conventional oil hydraulic cylinder has a cylinder body and a spindle received in the cylinder body. The spindle is movable in the cylinder body, and the spindle rubs against the inner wall of the cylinder body when the spindle moves in the cylinder body. Thus, the spindle needs high abrasion resistance and high strength, so the spindle is usually integrally formed by a material having high abrasion resistance and high strength.
However, the portion of the spindle rubbing against the cylinder body is a small part of the spindle, and the material of the entire spindle needs to be chosen to satisfy requirements for a small part of the spindle, such that the cost of the spindle cannot be decreased. Moreover, when the spindle is worn out, the entire spindle must be thrown away, creating a wasteful situation.
To achieve the abovementioned improvement, the inventors strive via industrial experience and academic research to present the instant disclosure, which can provide additional improvement as mentioned above.
The instant disclosure provides an oil hydraulic cylinder and a spindle thereof for solving the problem generated by the conventional spindle.
One embodiment of the invention provides an oil hydraulic cylinder, comprising: a cylinder body having an inner surface, wherein the inner surface defines an opening and a space, the space is in air communication with the opening; a spindle defining a central axis, wherein the spindle is movable in the space of the cylinder body along the central axis, and the spindle comprises: a main body having a large diameter segment and a small diameter segment integrally extended from the large diameter segment, wherein a gap exists between an outer surface of the small diameter segment and the inner surface of the cylinder body, wherein the small diameter segment has an end portion away from the large diameter segment, the end portion of the small diameter segment is arranged at the opening of the cylinder body; and a surface protecting coat brazed on an outer surface of the large diameter segment, wherein the abrasion resistance of the surface protecting coat is greater than the abrasion resistance of the main body, and the surface protecting coat contacts the inner surface of the cylinder body; a push seat fixed on the end portion of the small diameter segment; and a covering module arranged at the opening of the cylinder body and at least partially arranged between the outer surface of the small diameter segment and the inner surface of the cylinder body, wherein the covering module abuts the outer surface of the small diameter segment and the inner surface of the cylinder body without any clearance.
The embodiment of the invention also provides a spindle of an oil hydraulic cylinder defining a central axis, comprising: a main body having a large diameter segment and a small diameter segment integrally extended from the large diameter segment; and a circular ring shaped copper coat brazed on an outer surface of the large diameter segment, wherein a center of the copper coat is arranged at the central axis, the portion of the spindle having the greatest radius is the portion of the spindle coated by the copper coat, the abrasion resistance of the copper coat is greater than the abrasion resistance of the main body.
In summary, the spindle of the oil hydraulic cylinder of the instant disclosure is formed by brazing the surface protecting coat (e.g., copper coat) on the large diameter segment of the main body, so that when choosing the material of the spindle, the abrasion resistance of the main body can be lower than the abrasion resistance of the surface protecting coat, thereby reducing the cost of the spindle and reducing the abrasion between the spindle and the inner surface of the cylinder body to improve the service life and the utilization of the spindle.
In order to further appreciate the characteristics and technical contents of the instant disclosure, references are hereunder made to the detailed descriptions and appended drawings in connection with the instant disclosure. However, the appended drawings are merely shown for exemplary purposes, rather than being used to restrict the scope of the instant disclosure.
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As shown in
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The spindle 2 defines a central axis L, and the spindle 2 is substantially symmetrical to the central axis L. The spindle 2 is movable in the space 13 of the cylinder body 1 along the central axis L. The spindle 2 has a main body 21 and a ring-shaped surface protecting coat 22 brazed on the main body 21. The surface protecting coat 22 in the instant embodiment is a copper coat for example, that is to say, the spindle 2 is formed by brazing copper onto the main body 21, but the surface protecting coat 22 is not limited thereto. The portion of the spindle 2 having the greatest radius is the portion of the spindle 2 coated by the surface protecting coat 22, and the spindle 2 contacts the inner surface 11 of the cylinder body 1 only by the surface protecting coat 2 (as shown in
The main body 21 has a large diameter segment 211 and a small diameter segment 212 integrally extended from the large diameter segment 211. The radius of the large diameter segment 211 is larger than the radius of the small diameter segment 212, and the length of the large diameter segment 211 in the direction of the central axis L is smaller than the length of the small diameter segment 212 in the direction of the central axis L.
The large diameter segment 211 of the main body 21 has a ring-shaped accommodating groove 2111 recessed from the outer surface thereof adjacent to the inner surface 11 of the cylinder body 1, and the depth of the accommodating groove 2111 is uniform. A center of the accommodating groove 2111 is arranged at the central axis L. The accommodating groove 2111 has a bottom wall 2112 and two side walls 2113 connected to the bottom wall 2112 (as shown in
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The surface protecting coat 22 is brazed on the outer surface of the large diameter segment 211 of the main body 21. The abrasion resistance of the surface protecting coat 22 is greater than the abrasion resistance of the main body 21. The surface protecting coat 22 substantially contacts the inner surface 11 of the cylinder body 1. Namely, the spindle 2 is formed by brazing copper onto the main body 21, such that the material of the main body 21 of the spindle 2 can be chosen with lower abrasion resistance and lower strength for reducing the cost of the spindle 2. When the surface protecting coat 22 is subject to a certain abrasion, the surface protecting coat 22 can be fixed, such that the spindle can be used again to avoid throwing away the spindle 2.
The surface protecting coat 22 in the instant embodiment is divided into a first brazing portion 221 and a second brazing portion 222 by the accommodating groove 2111. Each of the first brazing portion 221 and the second brazing portion 222 is ring-shaped, and the radii of the first brazing portion 221 and the second brazing portion 222 are approximately identical. The center of the first brazing portion 221 and the center of the second brazing portion 222 are arranged at the central axis L. The first brazing portion 221 and the second brazing portion 222 are respectively brazed on the first connecting portion 2114 and the second connecting portion 2115 of the large diameter segment 211. The edges of the first brazing portion 221 and the second brazing portion 222, which are adjacent to each other (e.g., the bottom edge of the first brazing portion 221 and the top edge of the second brazing portion 222 as shown in
Specifically, the first connecting portion 2114 has a connecting surface 2114a and a flange 2114b. The connecting surface 2114a is a ring-shaped outer surface of the first connecting portion 2114 adjacent to the inner surface 11 of the cylinder body 1. The flange 2114b is outwardly extended from an edge of the connecting surface 2114a (e.g., the top edge of the connecting surface 2114a as shown in
Moreover, the second connecting portion 2115 has a connecting surface 2115a and an arc surface 2115b connecting to the connecting surface 2115a. The connecting surface 2115a is a ring-shaped outer surface of the second connecting portion 2115 adjacent to the inner surface 11 of the cylinder body 1. The arc surface 2115b is arranged away from the accommodating groove 2111. The second brazing portion 222 is brazed on the connecting surface 2115a of the second connecting portion 2115, and an edge of the second brazing portion 222 (e.g., the bottom edge of the second brazing portion 222 as shown in
Additionally, the connecting surfaces 2114a, 2114b of the first and second connecting portions 2114, 2115 are smooth surfaces for example, but the connecting surfaces 2114a, 2114b can be formed more roughly for firmly combining to the first and second brazing portions 221, 222.
The gasket 3 and the O-ring 4 are at least partially received in the accommodating groove 2111. The gasket 3 and the O-ring 4 each has a portion protruding from the accommodating groove 2111 and arranged between the first and second brazing portions 221, 222, and the outer surface of the gasket 3 is coplanar with the outer surface of the first brazing portion 221. The O-ring 4 is clipped by the bottom wall 2112 of the accommodating groove 2111 and the inner surface 11 of the cylinder body 1.
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The push seat 6 is installed on the end portion of the small diameter segment 212 of the main body 21 by screws, such that when the spindle 2 moves along the central axis L with respect to the cylinder body 1, the push seat 6 moves with the spindle 2.
The covering module 7 is arranged at the opening 12 of the cylinder body 1 and at least partially arranged between the outer surface of the small diameter 212 and the inner surface 11 of the cylinder body 1. The covering module 7 contacts the outer surface of the small diameter 212 and the inner surface 11 of the cylinder body 1 without clearance for avoiding the external dust from entering the space 13 via the opening 12 of the cylinder body 1, thereby maintaining smooth operation of the oil hydraulic cylinder 100.
Specifically, the covering module 7 in the instant embodiment includes several components for example. As shown in
[The Possible Effect of the Instant Disclosure]
In summary, the spindle of the oil hydraulic cylinder of the instant disclosure is formed by brazing the surface protecting coat (e.g., copper coat) on the large diameter segment of the main body, so that when choosing the material of the spindle, the abrasion resistance of the main body can be lower than the abrasion resistance of the surface protecting coat, thereby reducing the cost of the spindle. Moreover, when the surface protecting coat is subject to a certain abrasion, the surface protecting coat can be fixed, such that the spindle can be used again to avoid throwing away the spindle.
The descriptions illustrated supra set forth simply the preferred embodiments of the instant disclosure; however, the characteristics of the instant disclosure are by no means restricted thereto. All changes, alternations, or modifications conveniently considered by those skilled in the art are deemed to be encompassed within the scope of the instant disclosure delineated by the following claims.
Number | Name | Date | Kind |
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3149543 | Naab | Sep 1964 | A |
3212411 | Storms | Oct 1965 | A |
3808956 | Knapp | May 1974 | A |
4076103 | Wallis | Feb 1978 | A |
4087076 | Getty | May 1978 | A |
6470788 | Specht | Oct 2002 | B2 |
6681682 | Niwa | Jan 2004 | B2 |
7762177 | Fischer | Jul 2010 | B2 |
Number | Date | Country | |
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20160169254 A1 | Jun 2016 | US |