The present invention relates generally to heavy equipment and more specifically to a one-handed joystick for cranes, which includes a rotatable ring and a rotatable cylinder bar, which include motions that more closely resemble the motions of a crane for operators with limited or no experience.
Existing SAE joystick motion patterns and ISO joystick motion patterns for controlling an excavator require a steep learning curve for new operators. The existing motions are not are not very intuitive for two hand operation. Many of the joystick motions do not mimic the motion of an excavator. The most-used existing control patterns for excavators are described in
Different types of cranes, such as mobile, rough terrain or all terrain cranes are equipped with electrical joysticks and foot pedals to control movement and motion systems to implement lifting a work load. Traditionally, two joysticks are used to operate the crane to manipulate motion of main motion systems. The system motions include slewing (SL), auxiliary hoisting (AH), luffing (LF) and main hoisting (MH) as shown in
Accordingly, there is clearly felt need in the art for a one-handed joystick for cranes, which includes a rotatable ring and a rotatable cylinder bar, which include motions that more closely resemble the motions of a crane for operators with limited or no experience; which allow two joysticks to be replaced with a single joystick; and which replaces a foot pedal with a rocker switch.
The present invention provides a one-handed joystick for cranes, which makes motions of the joystick more closely resemble the motions of a crane for an operator with limited or no experience. One-handed joystick for excavators (improved joystick) preferably includes a state-of-the art joystick base for heavy equipment (industrial joystick base), which includes two axis functionality and a rotary upper handle. The rotary upper handle preferably includes an outer base ring, a rotatable ring, a position sensor and a base portion. The base portion extends downward from a bottom of the outer base ring. A bottom of the base portion is engaged with a top of the industrial joystick base. The rotatable ring is rotatably retained in an inner perimeter of the outer base ring. The outer base ring preferably includes opposing grooves for preventing axially movement of the rotatable ring. One of the opposing grooves is preferably retained in detachable ring. The detachable ring is secured to one side of the outer base ring with any suitable attachment method, such as fasteners, a bonding agent, a snap arrangement or any other suitable attachment method.
A sensor cavity is formed in an inner perimeter of the outer base ring, below the grooves for receiving the rotatable ring. The position sensor is preferably a PCAP (projective capacitive) touch sensor. However, other types of sensors may also be used. The rotatable ring preferably includes a ring portion and a rotatable cylinder bar. The ring portion preferably includes two halves. A pair of opposing bosses preferably extend inward from an inner perimeter of the ring portion. A through hole is formed through the pair of opposing bosses. The rotatable cylinder bar includes an inner diameter. The inner diameter of the rotatable cylinder bar is sized to rotatably receive an outer diameter of the pair of opposing bosses. A contact plug is preferably pressed into the inner diameter of the rotatable cylinder bar. However, the contact plug may be molded into the inner perimeter of the rotatable cylinder bar. The contact plug includes a biased center conductive contact and a biased peripheral conductive contact. The heights of the center and peripheral conductive contacts are equal. It is preferable to use a compression spring to bias the center and peripheral conductive contacts outward to contact the position sensor. The ring portion with the rotatable cylinder bar retained therein is inserted into the inner perimeter of the outer base ring. The detachable ring is secured to one side of the outer base ring. The center and peripheral conductive contacts must make physical contact with the position sensor.
The wiring from the position sensor may be run down a side of the outer base ring or molded into rotary upper handle. The wiring is connected to a suitable ring controller for determining the location of the rotatable cylinder bar and the rotatable ring. The position sensor includes a grid arrangement, which allows a rotational position and an angular position of the two-spring loaded conductive contacts to be determined. When the rotatable cylinder bar is rotated in either a clockwise or counterclockwise direction, the center conductive contact will remain relatively stationary, while the peripheral conductive contact will rotate about the center conductive contact. The rotational motion of the rotatable cylinder bar will be picked-up by the ring controller and could be used to control curling or dumping of a bucket. When the rotatable ring is rotated in either a clockwise or counterclockwise direction the angular motion will be picked-up by the ring controller and could be used to control boom-up or boom-down.
The improved joystick allows an operator to make all the necessary motions with a single hand and arm for manipulating an excavator tool. The improved joystick includes the rotatable cylinder bar, the rotatable ring and the industrial joystick base. To start the operation, a hand grasps the rotatable cylinder bar. The rotatable cylinder bar may be rotated in opposite directions. The rotatable ring may be rotated in a clockwise or counterclockwise motion. The industrial base may be moved in a front to back or left to right. Associating a downward hand curl is analogous to a bucket digging motion. An upward hand curl is analogous to a bucket dump. A forearm forward push is analogous to a boom/stick extension. A forearm reward pull is analogous to a boom/stick retraction. A hand movement to the left is analogous to swinging the excavator left. A hand movement to the right is analogous to swinging the excavator right. A clockwise hand twist is analogous to a stick/boom extension. A counter clockwise hand twist is analogous to a stick/boom retraction.
The one-handed joystick for cranes allows an operator to make all the necessary motions with a single hand and arm for manipulating a crane. The one-handed joystick preferably includes the rotatable cylinder bar, the rotatable ring, the industrial joystick base, a rocker switch and at least two push button switches. The rocker switch preferably has three positions, which are retract, off and extend. The following motion parameters are given by way of example and not by way of limitation. The auxiliary hoist is preferably raised by an upward hand curl of the rotatable cylinder bar and lowered by a downward hand curl of the rotatable cylinder bar. Raising the boom during luffing is preferably implemented by rotating the rotatable ring to the left and lowering the boom during luffing is implemented by rotating the rotatable ring to the right. The main hoist is preferably raised by pivoting the industrial joystick base rearward and the main hoist is preferably lowered by pivoting industrial joystick base frontward.
Slewing a boom base in a counterclockwise motion is preferably implemented by pivoting the industrial joystick base to the left. Slewing the boom base in a clockwise motion is implemented by pivoting the industrial joystick to the right. Extending the telescoping boom is preferably implemented by toggling the rocker switch from an off position to the extend position. Retracting the telescoping boom is implemented by toggling the rocker switch from an off position to the retract position. Replacing a foot pedal with a rocker switch saves significant costs, including the foot pedal and harness layout to the foot pedal of the crane. A first push button switch is preferably used to set a low-speed mode for raising and lower the main and auxiliary hoists. A second push button switch is used to set a fast-speed mode for raising and lowering the main hoist and the auxiliary hoist. The first and second push button switches are preferably located adjacent the rocker switch. A Deadman's switch may be located on a side opposite the rocker switch and the push button switches on the rotatable cylindrical bar.
To start the one-handed joystick operation, a hand grasps the rotatable cylinder bar. The rotatable cylinder bar may be rotated in opposite directions. The rotatable ring may be rotated in a clockwise or counterclockwise motion. The industrial base may be moved front to back or left to right. In addition, some critical safeties can be limited and guaranteed by the One-hand joystick control mechanism as well. The one-handed joystick may be operated by an operator with only one hand, or someone who is paralyzed on one side of their body.
Accordingly, it is an object of the present invention to provide a joystick having increased control functionality with a unique moving structure, which allows more functions to be performed by one hand.
It is another object of the present invention to provide a one-handed joystick for excavators, which makes motions of the joystick more closely resemble the motions of an excavator for an operator with limited or no experience.
Finally, it is another object of the present invention to provide a one-handed joystick for excavators, which allows a foot pedal to be replaced with a rocker switch.
These and additional objects, advantages, features and benefits of the present invention will become apparent from the following specification.
With reference now to the drawings, and particularly to
With reference to
A sensor cavity 25 is formed in an inner perimeter of the outer base ring 12 and below a bottom of the pair of opposing grooves 20 for receiving the position sensor 16. The position sensor 16 is preferably a PCAP (projective capacitive) touch sensor. However, other types of sensors may also be used. The position sensor 16 must be curved along a lengthwise axis or be flexible to conform to an inner perimeter of the sensor cavity 25. The rotatable ring 14 preferably includes a ring portion 24 and a rotatable cylinder bar 26. A pair of opposing bosses 30 preferably extend inward from an inner perimeter of the ring portion 24. A through hole 32 is formed through the pair of opposing bosses 30.
The ring portion 24 preferably includes first and second halves 27, 29. Each end of the first half 27 includes an attachment area 31 for attaching an opposing half. Each end of the second half 29 includes an attachment area 33 for attaching an opposing half. The first and second halves 27, 29 may be attached to each other with fasteners, adhesive, snaps or any other suitable attachment method. A pair of opposing bosses 30 preferably extend inward from an inner perimeter of the ring portion 24. A through hole 32 is formed through the pair of opposing bosses 30. The rotatable cylinder bar 26 includes an inner diameter 34. The inner diameter 34 of the rotatable cylinder bar 26 is sized to rotatably receive an outer diameter of the pair of opposing bosses 30. A contact plug 36 is preferably pressed into the inner diameter 34 of the rotatable cylinder bar 26. However, the contact plug 36 may be molded into the inner perimeter of the rotatable cylinder bar 26. The contact plug 36 preferably includes a biased center conductive contact 38 and a biased peripheral conductive contact 40. However, the contact plug 36 may only include a center conductive contact 38, if an electrical output from the rotatable cylinder bar 26 is not needed. A compression spring 44 and set screw 46 are preferably used to bias the center and peripheral conductive contacts against the position sensor 16. The heights of the center and peripheral conductive contacts 38, 40 are equal.
The ring portion 24 with the rotatable cylinder bar 26 retained therein is inserted into the inner perimeter of the outer base ring 12. The detachable ring 22 is secured to one side of the outer base ring 12 with the plurality of fasteners 23. Sensor wiring (not shown) from the position sensor 16 is run down a side of the outer base ring 12 or molded into the rotary upper handle 10. However, the ring portion 24 may not rotate relative to the outer base ring 12 for some applications. The rotatable cylinder bar 26 would rotate with the center and peripheral conductive contacts 38, 40. The sensor wiring is connected to a suitable ring controller 42 for determining the location of the rotatable cylinder bar 26 and the ring portion 24. The position sensor 16 includes a grid arrangement, which allows a rotational position and an angular position of the ring portion 24 and the rotatable cylinder bar 26 to be determined. When the rotatable cylinder bar 26 is rotated in either a clockwise or counterclockwise direction, the center conductive contact 38 will remain relatively stationary, while the peripheral conductive contact 40 will rotate about the center conductive contact 38. The rotational motion of the rotatable cylinder bar 26 will be picked-up by the ring controller 42 and could be used to control curling or dumping of a bucket. When the rotatable ring 14 is rotated in either a clockwise or counterclockwise direction the angular motion will be processed by the ring controller 42 and could be used to control boom-up or boom-down. Movement of the rotary upper handle 10 in the X-axis and the Y-axis will also be processed by the ring controller 42 and used to operate the appropriate attachment. Buttons, toggle switches, thumb wheels and other control devices may also be added to the rotary upper handle 10.
With reference to
With reference to
A SAE/ISO pattern switch 54 is preferably located on the rotatable cylinder bar 26 for changing the operation to SAE or ISO. The SAE/ISO pattern switch uses electrical switches and circuits in a harness to activate and deactivate different solenoids to perform the related functions through an electrical hydraulic control system. An enable/disable switch 56 is used to deactivate electrical output from rotation of the rotatable ring 14, while allowing electrical output from the rotatable cylinder bar 26. The SAE/ISO pattern switch 54 and the enable/disable switch 56 may be implemented with any suitable push button switch. Entry of improved joystick 1 and excavator 106 motion associations in the hydraulic controller 48 through the cab touch screen 50 or HMI device 52 preferably over rides the SAE/ISO pattern switch 54 and the enable/disable switch 56.
With reference to
The following motion parameters are given by way of example and not by way of limitation. With reference to
Slewing the boom 122 in a counterclockwise motion is preferably implemented by pivoting the industrial joystick base 100 to the left. Slewing the boom 122 in a clockwise motion is implemented by pivoting the industrial joystick base 100 to the right. Extending the telescoping crane boom 128 is preferably implemented by toggling the rocker switch 60 from the off position to the extend position. Retracting the telescoping boom is implemented by toggling the rocker switch 60 from the off position to the retract position. Replacing the foot pedal 126 with the rocker switch 60 saves significant costs, including the foot pedal 126 and harness layout to the foot pedal 126 of the crane. The first push button switch 64 is preferably used to set a low-speed mode (first speed operation) for raising and lower the main hoist 124 and the auxiliary hoist 120. The second push button switch 66 is used to set a fast-speed mode (second speed operation) for raising and lowering the main hoist 124 and the auxiliary hoist 120. With reference to
To start operation of the one-handed joystick for a crane 2, a hand grasps the rotatable cylinder bar 60. The rotatable cylinder bar 60 may be rotated in opposite directions. The rotatable ring 14 may be rotated in clockwise or counterclockwise motions. The industrial joystick base 100 may be moved in front to back or left to right motions. Additionally, some critical safeties can be limited and guaranteed by the one-hand joystick for a crane 2. The one-handed joystick for a crane 2 can be operated an operator having only one hand, or someone who is paralyzed on one side of their body.
While particular embodiments of the invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects, and therefore, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of the invention.
This is a continuation-in-part patent application, which takes priority from patent application Ser. No. 17/704,405, filed on Mar. 25, 2022, which takes priority from patent application Ser. No. 17/404,262, filed on Aug. 17, 2021.
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Number | Date | Country | |
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20230059276 A1 | Feb 2023 | US |
Number | Date | Country | |
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Parent | 17704405 | Mar 2022 | US |
Child | 17974594 | US | |
Parent | 17404262 | Aug 2021 | US |
Child | 17704405 | US |