Optical crossconnect and mirror systems

Abstract
The invention features the drawbridge assembly and its applications in optical switches, optical crossconnects, optical add/drop multiplexers and variable optical attenuators. In optical switches and optical crossconnects, an array of the drawbridge assemblies can be used to redirect the multiple input lights to multiple outputs. In add/drop multiplexers, the drawbridge assemblies can select the light channels to be added and dropped. In the attenuator embodiment, a vertical mirror is inserted into two fibers, the first one as the input and the second one as output. The drawbridge assembly controls the position of the vertical mirror for blocking a certain portion of the light and enabling the attenuation. The continuous change of the mirror position results in variable attenuation. A series of VOA form a multi-channel VOA system on a single substrate.
Description




TECHNICAL FIELD




This invention relates to optical mirror systems and their applications in optical switches, optical crossconnects, optical add/drop multiplexers and variable optical attenuator systems.




BACKGROUND




Dense wavelength division multiplexing (DWDM) systems and all-optical networks are in rapid development to provide high-speed signal processing in their native optical form without the need for expensive and time delaying conversions. The require the use of optical switches and optical crossconnect devices to redirect light signals and facilitate switching. Optical add/drop multiplexers are also key components in optical networks to add and drop certain light channels. In addition, single and multi-channel variable optical attenuators (VOAs) have wide applications in fiber-optic communication systems, for example, in limiting and regulating the power in fibers, equalizing power levels of different wavelength channels in dense wavelength division multiplexed (DWDM) systems, flattening the gain of optical amplifiers, and balancing the signals in optical add/drop multiplexers (OADMs).




SUMMARY




According to one aspect of the invention, an optical mirror system includes a substrate; a reflective assembly attached to the substrate; an actuating mechanism attached to the substrate; and a drawbridge assembly mechanically coupled to the reflective assembly where upon activation of the actuating mechanism, the reflective assembly moves between a first position in which the reflective assembly is in a non-reflective state and a second position in which the reflective assembly is in a reflective state.




One or more of the following features may also be included. The drawbridge assembly includes a holding plate; at least one drawing member having two ends, a first end fixedly attached to the substrate; and a biasing mechanism for mechanically coupling the holding plate to the reflective assembly, wherein the actuating mechanism causes the biasing mechanism to bend the reflective assembly. The holding plate mechanically supports the biasing mechanism and is connected to a second end of the at least one drawing member.




In certain embodiments, the reflective assembly includes a mounting plate and a vertical mirror mechanically coupled to the mounting plate. Further, the non-reflective state of the reflective assembly forms a non-inclined configuration of the drawbridge assembly maintained by a resting state of the biasing mechanism, and the reflective state of the reflective assembly forms an inclined configuration of the drawbridge assembly caused by the actuating mechanism and a non-resting state of the biasing mechanism.




As yet another feature, the biasing mechanism includes a flexible structure for shaping the reflective state and the non-reflective state of the optical assembly.




According to another aspect of the invention, an optical crossconnect system includes a light beam traveling along a path; at least one optical mirror system having a substrate, a reflective assembly attached to the substrate, and an actuating mechanism attached to the substrate. The optical crossconnect also includes a drawbridge assembly mechanically coupled to the reflective assembly where upon activation of the actuating mechanism, the reflective assembly moves between a first position in which the reflective assembly is in a non-reflective state and a second position in which the reflective assembly is in a reflective state.




The optical crossconnect further includes at least one output fiber for emitting the light beam; at least one input fiber for receiving the light beam, where the light beam passes through the optical system and the path of the light beam is determined by an reflective state and a non-reflective state of the optical mirror system.




One or more of the following features may also be included. The optical crossconnect system further includes an array of collimating lenses and an array of coupling lenses for signal coupling and collimation of the light beam.




In certain embodiments, the optical crossconnect system also includes a scalable configuration having a plurality of rows and columns.




As yet another feature, the drawbridge assembly of the optical mirror system includes a holding plate; at least one drawing member having two ends, a first end fixedly attached to the substrate; and a biasing mechanism for mechanically coupling the holding plate to the reflective assembly where the actuating mechanism causes the biasing mechanism to bend the reflective assembly.




Embodiments may have one or more of the following advantages.




In optical fiber crossconnect systems, optical mirrors having a drawbridge assembly provide superior benefits in switching.




The combination of MEMS and optical technologies utilizes existing miniaturization technologies to fabricate the optical mirror systems. The use of optical mirrors in optical crossconnect systems provides the advantages of compactness, low driving voltage and current, low power consumption, compatibility with existing IC processes, low insertion loss, and a higher switch time. Furthermore, their use eliminates the drawbacks of large size, wobbling, and mechanical instability.




In particular, the flexible configuration of the reflective and non-reflective states of the system maintains the vertical mirror in an uplifted position thereby minimizing mechanical failure in the reflective and non-reflective switching positions. Important benefits are also achieved by eliminating the movement of the drawbridge assembly. Optical switching is accomplished without movement of the fixed components attached to the substrate. Consequently, the optical mirror system requires no additional actuators, thus reducing the number of elements required.




Another benefit is the scalability of the optical crossconnect systems. Forming optical crossconnect systems of large arrays can be easily and efficiently achieved, providing low power consumption and lower switch time.




The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.











DESCRIPTION OF DRAWINGS




FIG.


1


(


a


) is a perspective view of an optical mirror system in a non-reflective state.




FIG.


1


(


b


) is a side view of the optical mirror system of FIG.


1


(


a


).




FIG.


2


(


a


) is a perspective view of an optical mirror system in a reflective state.




FIG.


2


(


b


) is a side view of the optical mirror system of FIG.


2


(


a


).





FIG. 3

is a perspective view of an optical mirror system in a non-reflective state with an alternate biasing mechanism.





FIG. 4

is a perspective view of the optical mirror system of

FIG. 3

in a reflective state.





FIG. 5

is a diagrammatic view of an optical crossconnect system.




FIG.


6


(


a


) is a perspective view of a single VOA.




FIG.


6


(


b


) is a diagrammatic view of a position relationship of the mirror and the output fiber.





FIG. 7

is a diagrammatic view of a multi-channel VOA.











DETAILED DESCRIPTION




To better understand the invention, it is helpful to clarify the meaning of certain terms. The term “optical mirror system” refers generally to the complete optical system, while the term “vertical mirror” refers to the reflective mirror mounted on the surface of the optical mirror system. Therefore, the optical mirror system includes a vertical mirror.




The structural components of the optical mirror system and the optical crossconnect system will be described first, with the accompanying

FIGS. 1-7

.




Referring to

FIG. 1

, an optical mirror system


115


includes a substrate


100


, a drawbridge assembly


116


, and a reflective assembly


117


. The drawbridge assembly


116


includes a holding plate


140


, a biasing mechanism


130


, and a drawing member


150


. The reflective assembly


117


, which is mounted on the upper surface of the substrate


100


, includes a vertical mirror


110


and a mounting plate


120


. The optical mirror system


115


further includes a locking mechanism in the form of anti-disintegration interlockers


160


for mechanically connecting the drawbridge assembly


116


to the upper surface of substrate


100


. An electrode


170


serving as the actuating mechanism of the optical mirror system is also shown.




In one embodiment, the biasing mechanism


130


which defines the configuration of the drawbridge assembly


116


, includes a flexible structure in the form of bending beams


130


or springs


230


.




In FIG.


1


(


a


), a perspective view of the optical mirror system


115


in a first position in a non-reflective state is shown for a system


115


having a bending biasing mechanism


130


. In the reflective assembly


117


, the vertical mirror


110


is mechanically coupled to the mounting plate


120


by a microhinge


113


and is fixedly maintained in a vertical position by a head holder


111


. The head holder


110


includes a first free end


111


(


a


) and a second fixed end


111


(


b


). The first free end


111


(


a


) has a groove region for securely holding the vertical mirror


110


in an upright vertical position, and a second fixed end


111


(


b


) is mechanically coupled to the mounting plate


120


by a micro-hinge


114


. The vertical mirror


110


further includes a reflective part


112


which is deposited with metals to increase light reflectance.




In the embodiment of FIG.


1


(


a


), the mounting plate


120


is mechanically connected to the bending biasing mechanism


130


of the drawbridge assembly


116


. The biasing mechanism


130


is formed by bending beams which connect the mounting plate


120


to the holding plate


140


. The holding plate


140


is mechanically coupled to the upper surface of the substrate


100


by at least one microhinge


142


. Similarly, the drawing member


150


is also mechanically coupled to the upper surface of substrate


100


by at least one microhinge


152


.




Specifically, in this embodiment, an elongated drawing beam forms the drawing member


150


having a latching mechanism for mechanically coupling with the upper surface of the substrate


100


and the holding plate


140


. One end of the drawing member


150


has a T-shaped head


151


which mechanically couples with a T-shaped aperture


141


of the holding plate


140


, thereby forming a non-inclining configuration of the optical mirror system


115


in a non-reflective state. As seen in FIG.


1


(


b


), this non-reflective configuration is formed by the holding plate


140


being held at a non-reflective angle relative to the upper surface of the substrate


100


.




In this first position in a non-reflective state, the vertical mirror


110


and the mounting plate


120


are positioned sufficiently above the upper surface of the substrate


100


so that a spacing between the mounting plate


120


and the substrate


100


is formed. In this spacing, an input light beam


180


can pass through to form an output light beam


181


.




In the optical mirror system


115


, the electrode


170


forming the actuating mechanism of the system is mounted on the upper surface of substrate


100


and positioned below the mounting plate


120


. This way, the mounting plate


120


and the vertical mirror


110


are mechanically moved simultaneously in response to the actuating effect of the electrode


170


.




In this embodiment, the optical mirror system


115


further includes a locking mechanism in the form of an anti-disintegration interlocker


160


for mechanically connecting the drawbridge assembly


116


to the upper surface of substrate


100


. The anti-disintegration interlocker


160


are employed to prevent the drawbridge assembly


116


from disintegrating when the optical mirror system


115


is in dynamic operation. The interlocker


160


includes a latching beam


161


which protrudes from the holding plate


140


and a pressing beam


162


which is securely hinged to the substrate


100


.




Referring to FIGS.


2


(


a


) and


2


(


b


), FIG.


2


(


a


) is a perspective view of the optical mirror system


115


in a second position in a reflective state. FIG.


2


(


b


) shows the optical mirror system


115


on a side view for better appreciation of its reflective state. The reflective assembly


117


, namely the mounting plate


120


, is shown in a downward inclined position relative to its resting state, with the vertical mirror


110


also shown in an inclined configuration. On the other hand, the drawbridge assembly


116


is shown as having a similar configuration as in the first position in a non-reflective state. In particular, the drawbridge assembly


116


is maintained by the holding plate


140


and the drawing member


150


, whereas the bending biasing mechanism


130


causes the reflective assembly


117


to incline downward.





FIG. 3

shows another embodiment of the optical mirror system in the first position in a non-reflective state having an alternate spring biasing mechanism


230


. An optical mirror system


216


includes a vertical mirror


210


mechanically coupled to a mounting plate


220


by at least one microhinge


213


. The vertical mirror


210


is maintained in a vertical position by a holder


211


.




The vertical mirror


210


is mechanically coupled to the mounting plate


220


by a microhinge


213


and is fixedly maintained in a vertical position by a head holder


211


. The head holder


211


includes a first free end


211


(


a


) and a second fixed end


211


(


b


). The first free end


211


(


a


) has a groove region for securely holding the vertical mirror


210


in an upright vertical position, and the second fixed end


211


(


b


) is mechanically coupled to the mounting plate


220


by a microhinge


214


. The vertical mirror


210


further includes a reflective part


212


to maximize light reflectance.




The mounting plate


220


is mounted on the substrate


200


by extended plates


221


, flexible beams


260


, and anchors


261


. The mounting plate


220


is further connected to the holding plate


240


by a spring biasing mechanism


230


. The holding plate


240


is mechanically coupled to the substrate


200


by a microhinge


242


. The drawing member


250


is also mechanically coupled to the substrate


200


by a microhinge


252


. The microhinge


251


is coupled to the T-shaped aperture


241


in the holding plate


240


. This way, the vertical mirror


210


is lifted by the structure of the drawbridge assembly


216


which includes the spring biasing mechanism


230


, the holding plate


240


, the extended plate


221


, the flexible beam


260


, the anchor


261


, and the drawing member


250


. An electrode


270


serves as the electrostatic actuating mechanism in this embodiment.




In the non-reflective state of the optical mirror system


215


, when the vertical mirror


210


is lifted, an input light beam


280


passes through the spacing formed between the lifted vertical mirror


210


and mounting plate


220


, and the electrode


270


, to form the output light beam


281


. The mounting plate


220


inclines the drawbridge assembly


216


downward, and any disintegration of the drawbridge assembly


216


is unlikely to occur in dynamic operation if the lengths and widths of the extended plate


221


and the flexible beams


260


are properly selected.




Referring to

FIG. 4

, the vertical mirror


210


in

FIG. 4

is shown in the second position in a reflective state, with corresponding changes in the configuration of the drawbridge assembly


216


and reflective assembly


217


. In this reflective state, the input light beam


280


transmitted to the optical mirror system


215


is reflected by the reflective part


212


of the vertical mirror


210


and redirected to a different direction in the form of the output light beam


282


.





FIG. 5

illustrates a non-blocking N to N, free-space optical crossconnect system


315


using an array of optical mirror systems


310


disposed in columns and rows. In certain embodiments, each of the optical mirror systems has a drawbridge assembly


116


(not shown) and a reflective assembly


117


(not shown). The optical mirror systems


310


are used for redirecting the input optical beams


312


. The optical crossconnect system


315


includes a matrix


300


formed by a plurality of optical mirror systems


310


, a plurality of optical fibers


311


for inputting the light beams, a plurality of optical fibers


321


for outputting the light beams, and a micro-lens array


312


and


322


for collimating and coupling the light beams.




The collimated light beams passes through the non-reflective optical mirror systems


302


and are redirected by the reflective state optical mirror systems


301


to the output fibers


321


, where the micro-lens array


322


are employed to couple the light signals into the N output fibers


321


. The fibers


331


along with the collimating lenses


332


are used to drop the light beams. For example, one light beam from the input fibers


311


can be directly coupled to one fiber of the fibers


331


if all the optical mirror systems in its light path are in the non-reflective state. Similarly, the fibers


341


and the lenses


342


are employed to add the light beams to the output fibers


321


. This optical crossconnect system


315


provides the functions of both the cross-connection and add/drop multiplexing.




This configuration of the optical crossconnect system


315


can be easily scaled by using additional rows and columns of optical mirror systems


310


due to their small size. The systems


310


can be of the type shown in

FIGS. 1-4

. A typical size of an optical mirror system


310


is 0.8 mm×0.8 mm, having a switch time of 0.2 seconds.




Now the operational features of the optical mirror system


115


and


215


as illustrated in

FIGS. 1-4

will be described.




The operation of the optical mirror system


115


and the functional interconnections among the various elements of the system


115


is explained.




The holding plate


140


and the drawing members


150


operate integrally to drive the drawbridge assembly


116


. The holding plate


140


having the T-shaped aperture


141


is connected to the substrate


100


by the micromachined hinge


142


forming a rotational axis for the vertical displacement and support of the holding plate


140


. When the T-shaped head


151


of the drawing beam


150


are latched into the T-shaped aperture


141


, the holding plate


140


can support the bending biasing mechanism


130


at various angles, forming a drawbridge assembly


116


.




The angle of the various inclinations of the biasing mechanism


130


and the holding plate


140


is determined by the length of the drawing member


150


, the distance from the T-shaped aperture


141


to the rotational axis of the holding plate


140


, and the separation of the rotational axis of the holding plate


140


and the drawing member


150


. Moreover, the width of the drawing member


150


and the holding plate


140


may also affect the inclination angle of the bending biasing mechanism


130


and the holding plate


140


.




In this example, the use of the bending biasing mechanism


130


significantly influences the configuration of the resulting drawbridge assembly


116


and the optical mirror system


115


. In this embodiment, a plurality of bending beams are used to mechanically couple the mounting plate


120


to the holding plate


140


. The bending beam has the same thickness as the mounting plate


120


but the width of the bending beam is different than the width of the mounting plate


120


. Due to this configuration, most of the deformation is concentrated on the bending beams while the mounting plate is displaced vertically. The width and length of the bending beams also determine the degree of tension and inflexibility as well as the optical switch time, driving voltage, and driving current. The deformation caused by the vertical mirror


110


and the mounting plate


120


are negligible and the bending beams can support a sufficient amount of deformation caused by the actuating mechanism in addition to the weight of the reflective assembly


117


.




For the operation of light switching, referring to FIGS.


1


(


a


),


1


(


b


),


2


(


a


) and


2


(


b


), the vertical mirror


110


mounted on the mounting plate


120


is supported by the drawbridge assembly


116


and positioned over the upper surface of the substrate


110


to reflect incoming light beams. A spacing between the upper surface of substrate


100


and the mounting plate


120


allows the reflective assembly


117


to move vertically, enabling the vertical mirror


110


to be displaced in different positions over the substrate


100


. When an electrostatic force such as a driving force is applied between the electrode


170


and the mounting plate


120


by an electrostatic or electromagnetic actuating mechanism, the entire reflective assembly


117


inclines downward, displacing the vertical mirror


110


vertically and causing the optical mirror system


115


to enter a reflective state (FIG.


2


).




Consequently, the vertical mirror


110


enters the path of the input light beam


180


and the reflective assembly


117


redirects the input light beam


180


to the output light beam


182


, thereby achieving optical switching. Optical attenuation is also accomplished as the reflective function of the vertical mirror controls the light energy which is reflected and transmitted to an output light beam. In other words, changing the position of the vertical mirror


110


after partially redirecting the light beam, different light energies of light reflection and transmission are obtained, leading to optical attenuation.




Subsequently, when the voltage is removed, the reflective assembly


117


returns to its resting state by the recovery force in the bending beams


130


. In this non-reflective state, the non-inclined configuration of the reflective assembly


117


causes incoming light beams to pass through the optical mirror system


115


unchanged in direction, as illustrated in FIG.


1


. In short, optical switching and optical attenuation are implemented by adding and removing a driving voltage to the actuating mechanism mounted on the surface of the substrate


100


. This in turn, induces the inclined and non-inclined configurations of the reflective assembly


117


and


217


illustrated in

FIGS. 1-4

.




Various actuation mechanisms can be employed to drive the vertical mirror


110


such as electrostatic actuation, electromagnetic actuation, and thermal actuation. In particular, the electrostatic and electromagnetic modes provide the high dynamic response and the low power consumption desirable in generating large array crossconnect systems. Moreover, electrostatic and electromagnetic mechanisms include the advantages of low heating, easy fabrication, compatibility with existing IC process, high tolerability to environmental factors, and particularly, high dynamic response in operation. Although only the electrostatic actuating mechanisms are illustrated in the embodiments, electromagnetic actuating mechanisms can equally be implemented within the optical systems shown.




The anti-disintegration interlocker


160


is employed to prevent the disintegration of the drawbridge assembly


116


in dynamic operation. In particular, the anti-disintegration interlocker


160


prevents the T-shaped head


151


of the drawing member


150


from collapsing and separating from the T-shaped aperture


141


of the holding plate


140


.




The operation of the optical mirror system


215


using an alternate biasing mechanism


230


is described. In this embodiment, springs form the biasing mechanism


230


coupling the mounting plate


220


to the holding plate


240


so that the reflective assembly


217


may reflect the optical light beams. Because springs may not maintain a static inclination of the mounting plate


220


, one end of the mounting plate is anchored to the substrate


200


by flexible beams or attached to the substrate


200


by micromachined hinges.




Generally, the operation of the optical mirror system


215


, as illustrated in

FIGS. 3 and 4

, is similar to the operation of the optical mirror system


115


shown in

FIGS. 1 and 2

.




In the reflective state of the optical mirror system


215


, the reflective assembly


217


is displaced vertically and inclined downward by a driving voltage between the mounting plate


220


and the electrode


270


. In the drawbridge assembly


216


, the spring biasing mechanism


230


is extended with the vertical displacement of the mounting plate


220


. Consequently, as the input light beam


280


is reflected by the vertical mirror


210


, the input light beam


280


is redirected to the output light beam


282


.




Thereafter, the electrostatic actuating mechanism or voltage is removed and the elastic force in the spring biasing mechanism


230


lifts the mounting plate


220


upward to its resting state, thereby moving the vertical mirror


210


vertically upward. This way, in the non-reflective state of the optical mirror system


215


, the reflective part


212


of the vertical mirror


210


is removed from the path of the input light beam


270


.




If an actuating mechanism in the form of an electromagnetic actuator is used, a coil is formed on the mounting plate


220


while an external magnetic field is applied using a magnet. The driving current passing through the coil generates a magnetic field which interacts with the external field and drives the mounting plate


220


to displace vertically.




Referring to

FIG. 5

, the operation of the free space MEMS-based optical crossconnect system


315


is described. Generally optical crossconnect systems are made in waveguide. However, MEMS-based optical crossconnect systems have advanced rapidly improving the fabrication process of optical crossconnect systems. Compared with its waveguide counterparts, MEMS-based optical crossconnect systems operate in free space and provide high switching contrast, low insertion loss, small crosstalk, tolerance to wavelength and polarization, transparency to data format and speed, compactness and low cost.




In optical crossconnect systems, the vertical mirrors determine the direction and path of the light beams which pass unmoved and intact without carrying information about data or speed. In contrast, the optical signals operate interferometrically and/or diffractively in waveguide crossconnect systems, thereby strongly relying on the wavelength and polarization. Moreover, nonlinear effects such as Four Wave Mixing (FWM) and Self-Phase Modulating (SPM), influence the transmission quality for different data format and speed.




The operation of the free space optical crossconnect system


315


begins when light beams from a plurality of input optical fibers


311


are collimated by micro-lens array


312


. The collimated light beams pass through the non-reflective state optical mirror systems


302


and are reflected and redirected by the reflective state optical mirror systems


301


toward a desired light path. Meanwhile, the micro-lens array


322


couple the light signals into a plurality of output optical fibers


321


. The fibers


331


and the collimating lenses


332


are employed to drop the light beams from the input fibers


311


, and the fibers


341


along with the lenses


342


are used to add the light beams to the output fibers


321


.




Furthermore, if a larger array of optical mirror systems is required, the optical crossconnect system can be easily scaled by forming additional rows and columns of the optical mirror systems, whose small size makes this a concise operation.




The method of fabricating the optical mirror systems of the present invention is described next. The bulk micromachining and the surface micromachining technologies are the main methods used to fabricate MEMS components, including the vertical mirrors and the actuating mechanisms used in the present invention. In bulk micromachining technology, the surface of the vertical mirror


110


and


210


is directly formed by deep etching of the silicon wafer. The bulk method takes advantage of the property that the etching rate is dependent on the crystalline direction and the doping concentration while etching single crystalline silicon wafers. The surface micromachining method deposits the structural layers sandwiched by the individual sacrificial layers. After the sacrificial layers have been etched (e.g. etching SiO2 by HF), the desired components are released.




The bulk micromachining is able to fabricate MEMS components with a large thickness (limited by the wafer thickness). However, the component structure in the vertical direction should be simple. In contrast, although the surface micromachining method is capable of fabricating components with complex vertical structures, the thickness of the components is limited to several microns.




In fact, the vertical mirrors


110


and


210


of

FIGS. 1-4

, the actuating mechanism, as well as other surface structures of the optical mirror system may be fabricated not only by bulk micromachining technology but also by surface micromachining methods. Regardless of the fabrication and structural defining processes used, the surface of the vertical mirror


110


and


210


should to be coated with a metal layer to increase its reflectivity.




Referring to FIGS.


6


(


a


) and


6


(


b


), a single VOA system


415


includes a substrate


400


, a drawbridge assembly


420


and two optical fibers


492


and


495


. The drawbridge assembly includes a mirror


412


attached and deposited at the end of a L-shaped plate


410


. The plate


410


is maintained in vertical position by a head holder


411


. A light signal


493


is transmitted in the fiber core


491


of the input fiber


492


. When the light signal


493


enters the free space, the light signal


493


is partially blocked by the mirror


412


. Only a portion of light


496


is coupled into the core


494


of the output fiber


495


. By applying the voltage between the drawbridge assembly


420


and the electrode


470


, the position of the mirror


412


can be finely controlled, resulting in variable attenuation.




Referring to

FIG. 7

, a multi-channel VOA system


515


includes a series of VOA system


501


and a substrate


500


. The VOA system


501


includes a drawbridge assembly


502


, an input fiber


503


, and an output fiber


504


.




A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.



Claims
  • 1. An optical mirror system comprising:a substrate; a reflective assembly coupled to the substrate; an actuating mechanism coupled to the substrate; and a drawbridge assembly mechanically coupled to the reflective assembly, the drawbridge assembly having a biasing mechanism for coupling the reflective assembly to the substrate, wherein upon activation of the actuating mechanism, the biasing mechanism bends the reflective assembly from a first position in which the reflective assembly is in a non-reflective state and a second position in which the reflective assembly is in a reflective state.
  • 2. The optical mirror system of claim 1, wherein the drawbridge assembly comprises:a holding plate; and at least one drawing member having two ends, a first end fixedly attached to the substrate.
  • 3. The optical mirror system of claim 2, wherein the holding plate mechanically supports the biasing mechanism and is connected to a second end of the at least one drawing member.
  • 4. The optical mirror system of claim 2, wherein the non-reflective state of the reflective assembly forms a non-inclined configuration of the drawbridge assembly maintained by a resting state of the biasing mechanism.
  • 5. The optical mirror system of claim 4, wherein the non-inclined configuration of the drawbridge assembly permits a light beam to travel in a path unaffected and unchanged in a same direction.
  • 6. The optical mirror system of claim 4, wherein the holding plate remains unchanged in the non-reflective configuration.
  • 7. The optical mirror system of claim 2, wherein the reflective state of the reflective assembly forms an inclined configuration of the drawbridge assembly caused by the actuating mechanism and a non-resting state of the biasing mechanism.
  • 8. The optical mirror system of claim 7, wherein the inclined configuration of the drawbridge assembly redirects a light beam from a path by reflecting the light beam and directing the light beam to travel in a different direction.
  • 9. The optical system of claim 7, wherein the holding plate inclines and moves downward in the reflective configuration.
  • 10. The optical mirror system of claim 2, wherein the biasing mechanism includes a flexible structure for shaping the reflective state and the non-reflective state of the optical assembly.
  • 11. The optical mirror system of claim 2, wherein the flexible structure is of a bending type.
  • 12. The optical mirror system of claim 10, wherein the flexible structure is of a spring type.
  • 13. The optical mirror system of claim 2, wherein the at least one drawing member supports the holding plate, a second end of the at least one drawing member attached to the holding plate by a latching mechanism.
  • 14. The optical mirror system of claim 2, wherein the first end of the at least one drawing member is securely fixed to the substrate by a microhinge mechanism.
  • 15. The optical mirror system of claim 2, wherein the actuating mechanism can be a thermal actuator, an electromagnetic actuator, or an electrostatic actuator.
  • 16. The optical mirror system of claim 1, wherein the reflective assembly comprises:a mounting plate; and a vertical mirror mechanically coupled to the mounting plate.
  • 17. The optical mirror system of claim 16, wherein the actuating mechanism is an electrode.
  • 18. The optical mirror system of claim 17, wherein the electrode is disposed relative to the mounting plate of the reflective assembly.
  • 19. The optical mirror system of claim 16, wherein the vertical mirror is three-dimensional.
  • 20. The optical mirror system of claim 19, wherein the mounting plate is mechanically coupled to the vertical mirror by at least one rotatable hinge.
  • 21. The optical mirror system of claim 19, wherein the vertical mirror is maintained and held at an upright position relative to the mounting plate by at least one holder.
  • 22. The optical mirror system of claim 21, wherein the holder includes two ends, a free end having a groove region for securely holding the vertical mirror at the upright position, and a fixed end mechanically coupled to the mounting plate.
  • 23. The optical mirror system of claim 19, further comprising a non-reflective state having a non-inclined configuration of the drawbridge assembly and a reflective state having an inclined configuration of the drawbridge assembly.
  • 24. The optical mirror system of claim 23, wherein the actuating mechanism drives the mounting plate downward in a reflective configuration, thereby redirecting a path of a light beam.
  • 25. The optical mirror system of claim 23, wherein the mounting plate remains unchanged in a resting state in the non-inclined configuration of the drawbridge assembly, permitting a light beam to travel in a path unaffected and unchanged in a same direction.
  • 26. The optical mirror system of claim 19, wherein the actuating mechanism includes a flexible structure for shaping the reflective state and the non-reflective state of the optical assembly.
  • 27. The optical mirror system of claim 26, wherein the flexible structure is of a bending type.
  • 28. The optical mirror system of claim 26, wherein the flexible structure is of a spring type.
  • 29. The optical mirror system of claim 19, wherein the actuating mechanism can be a thermal actuator, an electromagnetic actuator, or an electrostatic actuator.
  • 30. The optical mirror system of claim 29, wherein the actuating mechanism is an electrode.
  • 31. The optical mirror system of claim 30, wherein the electrode is disposed relative to the mounting plate.
  • 32. The optical mirror system of claim 30, wherein a voltage is applied between the mounting plate and the electrode causing the mounting plate to move.
  • 33. The optical mirror system of claim 16, further comprising a locking mechanism to mechanically mount the drawbridge assembly to the substrate for increased mechanical stability and operation of the optical mirror system.
  • 34. The optical mirror system of claim 33, wherein the locking mechanism comprises anti-disintegration interlockers.
  • 35. The optical mirror system of claim 1, further comprising a locking mechanism to mechanically mount the drawbridge assembly to the substrate for increased mechanical stability and operation of the optical mirror system.
  • 36. The optical mirror system of claim 35, wherein the locking mechanism comprises anti-disintegration interlockers.
  • 37. The optical mirror system of claim 17, wherein a voltage is applied between the mounting plate and the electrode causing the mounting plate to move.
  • 38. The optical mirror system of claim 1, wherein the optical system forms an optical switch, an optical cross-connect, an optical add and drop multiplexer, and a variable optical attenuator.
  • 39. An optical mirror system comprising:a substrate; a reflective assembly coupled to the substrate; an actuating means coupled to the substrate; and a displacing means mechanically coupled to the reflective assembly, the displacing means including a holding plate and a drawing means having two ends, a first end fixedly attached to the substrate, the displacing means having a biasing means for coupling the reflective assembly to the substrate, wherein upon activation of the actuating means, the biasing means bends the reflective assembly from a first position in which the reflective assembly is in a non-reflective state and a second position in which the reflective assembly is in a reflective state.
  • 40. The optical mirror system of claim 39, wherein the reflective assembly comprises:a mounting plate; and a vertical mirror mechanically coupled to the mounting plate.
  • 41. An optical add/drop multiplexer comprising:a light beam traveling along a path; at least one optical mirror system comprising: a substrate; a reflective assembly attached to the substrate; an actuating mechanism attached to the substrate; a drawbridge assembly mechanically coupled to the reflective assembly, the drawbridge assembly having a biasing mechanism for coupling the reflective assembly to the substrate, wherein upon activation of the actuating mechanism, the biasing mechanism bends the reflective assembly from a first position in which the reflective assembly is in a non-reflective state and a second position in which the reflective assembly is in a reflective state; at least one input fiber for emitting the light beam; at least one output fiber for receiving the light beam; at least one add fiber for adding the light beam; and at least one drop fiber for dropping the light beam; wherein the light beam passes through the at least one optical system and the path of the light beam is determined by an reflective state and a non-reflective state of the optical mirror system.
  • 42. An optical crossconnect system comprising:a light beam traveling along a path; at least one optical mirror system comprising: a substrate; a reflective assembly coupled to the substrate; an actuating mechanism coupled to the substrate; a drawbridge assembly mechanically coupled to the reflective assembly, the drawbridge assembly having a biasing mechanism for coupling the reflective assembly to the substrate, wherein upon activation of the actuating mechanism, the biasing mechanism bends the reflective assembly from a first position in which the reflective assembly is in a non-reflective state and a second position in which the reflective assembly is in a reflective state; at least one input fiber for emitting the light beam; and at least one output fiber for receiving the light beam; wherein the light beam passes through the at least one optical system and the path of the light beam is determined by an reflective state and a non-reflective state of the optical mirror system.
  • 43. The optical crossconnect system of claim 42, further comprising an array of collimating lenses and an array of coupling lenses for signal coupling and collimation of the light beam.
  • 44. The optical crossconnect system of claim 42, further comprising a scalable configuration having a plurality of rows and columns.
  • 45. The optical crossconnect system of claim 42, wherein the drawbridge assembly of the optical mirror system comprises:a holding plate; and at least one drawing member having two ends, a first end fixedly attached to the substrate.
  • 46. The optical crossconnect system of claim 42, wherein the reflective assembly of the optical mirror system comprises:a mounting plate; and, a vertical mirror mechanically coupled to the mounting plate.
  • 47. A variable optical attenuator comprising:a drawbridge assembly mechanically coupled to a reflective assembly of a substrate, the drawbridge assembly having a biasing mechanism for coupling the reflective assembly to the substrate, wherein upon activation of an actuating mechanism attached to the substrate, the biasing mechanism bends the reflective assembly continuously and maintains the reflective assembly at any position between the first position and the second position in which the reflective assembly is in a reflective state.
  • 48. The variable optical attenuator of claim 47, further comprising a multi-channel variable optical attenuator.
  • 49. A multi-channel variable optical attenuator comprising:a plurality of variable optical attenuators, each variable optical attenuator having a drawbridge assembly mechanically coupled to a reflective assembly of a substrate, the drawbridge assembly having a biasing mechanism for coupling the reflective assembly to the substrate, wherein upon activation of an actuating mechanism attached to the substrate, the biasing mechanism bends the reflective assembly continuously and maintains the reflective assembly at any position between the first position and the second position in which the reflective assembly is in a reflective state, wherein the plurality of variable optical attenuators are mounted on a single substrate and are aligned in parallel configurations.
RELATED APPLICATIONS

This application claims the priority of U.S. Provisional Patent Application No. 60/313,766, filed on Aug. 20, 2001, entitled “Optical Crossconnect and Mirror Systems,” to Ai Qun Liu, Xuming Zhang, Vadakke Matham Murukeshan, and Chao Lu, the contents of which are incorporated by reference.

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Provisional Applications (1)
Number Date Country
60/313766 Aug 2001 US