Patent Application
20200088651
The present invention relates to the field of the analysis of the quality of glazings, and in particular to the analysis of quench marks or heating nonuniformities in a tempered or semi-tempered (in other words toughened) glazing.
As is known, tempered glass containing stresses is optically anisotropic. It develops birefringence properties. It is these properties that are used to analyze quench marks in patent WO 2011/157815.
To carry out this analysis of quench marks, the glazing is passed through an assembly for measuring the presence of birefringence resulting from the temper. The linchpin of this assembly is a device for taking photoelasticity measurements, or polariscope, which includes:
This generates an image of the severity and of the distribution of marks located on the glazing. The image of the marks present is then analyzed using criteria established beforehand to correspond to the perception of the appearance of these marks to an observer. A statistical evaluation was carried out by a panel of experts to whom a series of tempered glazings was submitted.
This analysis lacks reliability insofar as the analyzed image will depend on the optical system used.
One aim of the invention is to provide an analysis of the quality of a tempered and even semi-tempered glazing that is independent of the hardware used.
To this end, a first subject of the invention is an optical device comprising a first, preferably vertically oriented, polariscope including, in this order, in an optical alignment with an optical axis (preferably the vertical axis Z or horizontal axis):
The optical device according to the invention furthermore comprises, downstream of the first analyzer and in said optical alignment:
Furthermore, the optical device according to the invention comprises, in particular placed orthogonal to the optical axis, between the first polarizer and the first analyzer, and in said optical alignment, a calibrated first optical retardation generator, in particular a Babinet compensator, for generating optical retardations in a range AB with the value A (preferably an integer number) in a range extending from 0 nm to 100 nm, A preferably being equal to 0 nm, and the difference B-A being at least 100 nm or even at least 200 nm and even at most 2000 nm, or even at most 800 nm or at most 500 nm or at most 300 nm and preferably the first optical retardation generator being in said focal plane.
The first digital sensor includes a set of first photodetectors that are sensitive to the spectrum of the first light source, having a given spectral response. One or (preferably) more than one of the first photodetectors, which photodetectors are called calibration photodetectors, are located facing (the calibration area, in particular the aperture of) the first optical retardation generator. Each calibration first photodetector receives, in succession, for each of said optical retardations in said range AB, light energy issued from the light beam that exits from the first analyzer, the first digital sensor then generating what are called calibration digital images for said optical retardations in said range AB, each calibration digital image being formed, with one or more reference channels Ck, from one or more pixels that are representative of the spectral response of the one or more calibration first photodetectors.
The optical device according to the invention lastly includes a first processing unit for processing the calibration digital images, forming a calibration database containing, for each optical retardation in the range AB, digital values Ik for each of the reference channels Ck, said digital values Ik being representative of the light energy collected by the one or more calibration first photodetectors.
It is thus possible to calibrate the first digital sensor and the first polariscope according to the invention using the calibrated first optical retardation generator, this having the following advantages:
In particular, each calibration image may be small in size. Furthermore, a reasonable number of calibration images is collected and therefore the processing time is fast.
During this calibration, only a fraction of the (uniform) light beam may be used (the fraction passing through the aperture, a zone of the plate, the calibration area, etc.).
For example, a (linear, rectangular, etc.) luminous strip is formed that (at least the central portion) will serve in its entirety subsequently in the analysis of the quality of the glazing. For example, the set of diodes—LEDs or OLED(s)—being installed, a fraction (for example most) of the diodes is (are) not used (they may irrespectively be turned off or turned on) but will serve subsequently in the analysis of the quality of the glazing. Addition of diodes after the calibration (on either side of the calibration area, of the aperture) is possibly avoided because it may corrupt the calibration by changing the luminous environment and/or it adds a step.
During the calibration, all of the photodetectors used subsequently in the analysis of the quality of the glazing are preferably installed, a fraction (for example most) of the photodetectors is (are) not used but will serve in the analysis of the quality of the glazing. Alternatively, photodetectors may be added (on either side of the calibration area, of the aperture) after the calibration.
The same goes regarding the choice of the size of the analyzer or of the polarizer, they are preferably chosen to be of sufficient size for the subsequent analysis of the quality of the glazing.
During the calibration, any photodetectors that are illuminated by the light beam outside of the retardation zone are not used. They could be added before the start of the quality analysis but, for the sake of simplicity, it is preferred to install them all for the calibration.
The optical axis therefore passes through the center of the first objective, and in particular through the center of the calibration area (of the aperture). Preferably, it passes through the center (the center line) of the first source.
Advantageously, the calibrated first optical retardation generator includes an optical system made of birefringent material, chosen from:
The calibration with such a birefringent optical system according to the invention is then very simple because it does not require a complex apparatus in which the optical retardations are generated by a mechanical apparatus that for example places a glass sample under tensile or compressive stresses (example of radial compression).
Furthermore, this calibration with such a birefringent optical system according to the invention is preferable to a calibration requiring one or more reference panes the stress fields of which must be known and the retarding power of which is inferred by virtue of the use of photoelasticity laws.
The optical device with such a birefringent optical system according to the invention is easily portable if necessary.
Preferably, the first optical retardation generator, for example the birefringent optical system, in particular the compensator, is placed on and/or fastened (in order to be stable) to a stationary (immobile, static at the moment of the calibration retardation by retardation) mounting holder, and preferably on a flat sheet that is for example fastened to a frame or a lateral jamb that is preferably horizontal if the optical alignment is vertically oriented.
The first optical retardation generator according to the invention may be defined by a calibration area, which is located centered on the optical axis, facing a hole in the optional mounting holder, which may be a flat sheet.
For example, for a), sheets made of plastic (preferably made of acrylic), in particular of 2 mm thickness, with a static optical retardation, are used in turn.
Preferably, the light beam passes through the sheet in a zone not including the region near the edges.
The change of static optical planar waveplate may be automated, for example with a system of the turntable or translationally movable type.
The optical device with a calibrated (Babinet-Soleil) compensator according to the invention furthermore allows all the optical retardations in a tailored range to be obtained without modifying (adding or exchanging optical elements) the optical device.
Preferably, the first optical retardation generator is a compensator, in particular a Babinet-Soleil compensator, including, facing and spaced apart from each other:
The translation of the movable wedge-shaped plate may be generated by a motor or manually with a screw (or another mechanical means) that is in particular micron-sized. Even manually, it is possible to increment the optical retardations in the range AB (in order increasing from A to B or decreasing from B to A) with a given step size (reference marks on the screw, etc.).
These first and second optical axes are orthogonal. Denoting d1 and d2 the local thickness of the first wedge-shaped plate and of the second wedge-shaped plate along the optical axis of the optical device, respectively, and ne and no the extraordinary and ordinary refractive indices of the birefringent material, the optical retardation or path difference δ between two electromagnetic vibrations that are orthogonal to each other and respectively parallel to the optical axes of the two plates of the compensator corresponds to: (no-ne) (d1-d2).
The compensator according to the invention may be defined by an aperture, centered on the optical axis. The aperture is entirely illuminated by the first light source, the aperture being in said focal plane and of width O1 of at most 30 mm (diameter if the aperture is circular, or equivalent diameter). The aperture is in the zone of passage of the light, said zone of passage being encircled by obturating means, such as a shield or an opaque box equipped with the aperture. One or more calibration first photodetectors are located facing the aperture.
Preferably, the change in optical retardation is automated (computer-controlled), in particular:
The (computer-controlled) motor is for example on a (first) mounting holder such as a flat sheet. The incrementation step size PO is preferably at most 1 nm and even at most 0.5 nm and at least 2 nm, in particular in the retardation range between 15 and 25 nm and even 0 and 25 nm.
Variables step sizes may be chosen, for example:
In particular, the first optical retardation generator, such as in particular the Babinet-Soleil compensator, may be connected to a control interface (a computer) in communication with the first processing unit.
The pixels are digital images containing values that are representative of the light energy received by the one or more photosensitive components (the set of first photodetectors) of the first sensor (camera) forming receivers for the light beam having passed through the polariscope. Each first photodetector may have one (elementary) photosensitive area per color (and therefore per reference channel of the pixel), and in particular three (elementary) photosensitive areas for a pixel with R, G and B channels. Each first photodetector may alternatively have one photosensitive area for all of the colors (and therefore all of the reference channels of the pixel), in particular one (elementary) photosensitive area for one pixel with the R, G and B channels.
The first processing unit establishes, for each pixel used in the calibration, the value Ik for each reference channel Ck, and does so for each optical retardation.
The first processing unit establishes, for each pixel, the value Ik for each reference channel Ck, and does so for each optical retardation.
Preferably, there is no parasitic light.
The luminous area at the level of the first optical retardation generator may be larger than the size of the calibration area (of the aperture) so that the luminous power passing through the calibration area (the aperture) is uniform, the light intensity, in cd, in particular varying by most 5%.
More generally, for a more precise calibration, it is preferable for the luminous power at the level of the first optical retardation generator, in particular a birefringent optical system (static waveplate for example) to be uniform.
For the calibration at a given retardation, a single calibration first photodetector (and therefore one reference pixel), which is preferably centered on the optical axis, may suffice to correctly generate the calibration database of retardation versus reference channels. In particular, the effects of perspective, for example due to the use of a divergent light beam (angle of the rays when the optical axis is moved away from) without collimating optics, are thus factored out.
With a compensator, a single first photodetector is located facing the aperture and even at the center of the aperture.
For the calibration at a given retardation with a compensator, it is in particular possible to choose to select a fraction of the illuminated first photodetectors of the first sensor and in the aperture. By way of calibration first photodetectors, those photodetectors representative of the center of the aperture may be used, to avoid edge effects. Next, these representative calibration photodetectors are averaged, channel by channel, in order to obtain the Ik values for each optical retardation. In particular, the aperture of the compensator is circular, of diameter O1, or the aperture of the compensator is of equivalent diameter O1, the center of the aperture being inscribed in a central disk of diameter O1/2, and the calibration first photodetectors that are said to be representative are entirely facing said central disk.
The first optical retardation generator may include an entrance area that is (uniformly) illuminated by the light beam, defining a calibration area. This generates one (uniform) retardation over the entire area.
The calibration area may be (very much) smaller than the area of analysis of the glass. For example, the calibration area is (a disk) of diameter of at most 30 mm in a range from 5 mm to 25 mm or an area (rectangle, etc.) of equivalent diameter of at most 30 mm and even of 5 mm to 25 mm. For example, the area of analysis of the glass is at least 10 times and at least 100 times larger than the calibration area.
In particular for the compensator, the calibration area may be all or some of the area of the aperture (area of a central disk of the aperture for example) and be (very much) smaller than the area of analysis of the glass. For example, the area of analysis of the glass is at least 10 times or at least 100 times larger than the area of the aperture or even of the central disk of the aperture.
The elementary photosensitive areas of the calibration first photodetectors (and even of the other photodetectors of said set of first photodetectors) are of width Wp and preferably square in shape. Therefore Wp is <O1 and even than O1/2.
It is possible to have a row fraction of representative calibration first photodetectors or a fraction of calibration photodetectors that are arranged in a matrix array.
The set of first photodetectors may be arranged in a row or in a matrix array. The beam of the first light source is received by the first digital sensor, which is linear, i.e. which extends linearly in a direction parallel to that of the initial light beam. The first photodetectors are therefore aligned in this direction.
The intensity Ik for each reference channel in each pixel is given in digital units (Du). For an 8-bit coding scheme, the intensity varies from 0 to 255 (256 i.e. 28 digital values).
The coding scheme may take into account at least three reference wavelengths, for example the red “R” centered on lambda1=611.3 nm, the green “G” centered on lambda2=549.2 nm, and the blue “B” centered on lambda3=464.3 nm (RGB). There are therefore three spectral bands, for example R±50 nm; G±50 nm; B±50 nm.
By way of reference channels, RGB channels, which are easily available, are therefore preferably chosen. Therefore, for each retardation, for each pixel in the aperture, one RGB triplet (a,b,c), where a, b and c are the Ik values, is obtained per RGB channel.
The first processing unit is arranged upstream of the first digital sensor, connected by wireless or wired links to the first sensor, in particular located remotely from the conveyor and preferably connected to the first light source.
The first processing unit may comprise a computer (located remotely from the conveyor) that is connected by wireless or wired links to the first sensor and preferably to the first light source. The first processing unit controls the first sensor and even the first light source.
A computer (located remotely from the conveyor) connected by wireless or wired links to the first sensor and preferably to the first light source may be used.
The first processing unit (a computer) interacts with the first digital sensor (controls it and collects the data) and even controls the first light source.
The first digital sensor may be connected to an Ethernet port of a computer (with a network card, etc.), in particular employing the “GigE” protocol. A computer may manage the first light source and in particular control its turn-on (for less hardware fatigue).
The first processing unit (a computer) receives the data from the first digital sensor and controls the acquisition (exposure time, etc.), collects the data and stores them in pixel form.
The first processing unit (a computer) controls the automatic passage from one optical retardation to another optical retardation, for example the movement of the motor of the automated (Babinet) compensator or of a wheel (inter alia) holding the “stationary” waveplates, the analysis of the data of the digital sensor, the recording of the file resulting from the calibration, and the display of a human-machine interface.
Preferably, the optical device includes, between the first optical retardation generator and the linear first sensor, upstream of the first analyzer, a calibrated optical waveplate with a retardation A′0 chosen in the zone in which the relationship between the value Ik and the optical retardation is substantially linear for at least one of the reference channels Ck, in particular of 70 or 75 to 175 nm or 185 nm or from 350 or 375 nm to 425 nm.
Two zones (or even more than two zones) illuminated by the light beam of the first light source may be calibrated simultaneously by multiplication of elements. The required optical elements are duplicated; in particular, at least the following are added (if the first polariscope is shared):
It is chosen to place the two calibration areas (the two apertures for example of the compensators) of the two optical retardation generators on the optical axis, in particular on the center line of the linear source. For example they are equidistant from the center and/or spaced apart by at least 50 cm.
In this case, the processing unit may simultaneously process the two calibrations.
It is also possible to successively calibrate two zones (or even more than two zones) illuminated by the light beam of the first light source if the first optical retardation generator is moved.
Preferably, above all for an on-line calibration, the optical device is oriented vertically, with the optical axis Z vertical.
Preferably, the optical axis Z is vertical and the first polariscope, the first digital sensor and the first optical retardation generator are on a heating and tempering (manufacturing) line, and optionally a heating and bending-tempering line, downstream of the tempering system (tempering station), in particular in a cooling zone, the glazing not being run through the calibration zone and better still being stopped (static). The line includes a horizontal conveyor for conveying glazings along a (horizontal) conveying axis Y, the vertical optical axis Z is perpendicular to the axis Y, the line optionally being a bending-tempering line, and the first polariscope, the first digital sensor and the first optical retardation generator are downstream of the bending system.
The first mounting holder of the first generator may be placed on the conveyor of the stopped glazing or be independent of the conveyor—or at least of the movable portion of the horizontal conveyor, generally individually rotating rollers or rollers with a system of one or more adjacent conveyor belts—.
Thus, the invention also relates to the use of the optical device such as described above in a heating and tempering line, and optionally in a heating and bending-tempering line, downstream of the tempering system.
Thus, the invention also relates to a heating and tempering line, and optionally to a heating and bending-tempering line, including:
and, in case of bending, the first polariscope, the first digital sensor, the objective and the first optical retardation generator are located downstream of the bending system. Two rollers are sufficiently spaced apart to let the beam of the first light source pass.
The conveyor in particular includes two rollers that are spaced apart by an inter-roller space for example of at least the size of the calibration area of the retardation generator.
Preferably, the first light source is under the conveying zone, is (entirely or partially) between two rollers and/or (partially) under two rollers adjacent to said rollers, said first light source optionally being located on a source holder that is spaced apart from the ground and fastened by (metal, etc.) jambs on either side of the conveyor (on either side of the lateral ends of the rollers), and the first, preferably linear, digital sensor is spaced apart and above the two rollers of the conveying zone.
The first optical retardation generator may be fastened on a mounting holder to the two rollers, said holder having a hole facing the calibration area (of said aperture of the compensator).
The rollers are for example made of steel.
In one preferred configuration:
The optical device also works off-line and for example in a horizontal optical alignment.
The first light source may form a luminous strip that is linear in a given direction (for example perpendicular to the optical axis, and perpendicular to the conveying axis) and have a functional central emitting (strip) zone and one or better still more than one lateral (strips) zones that are masked, in said direction, for example by one or more lateral opaque strips (shields, adhesive tapes). In particular, the first light source (on a source holder) is spaced apart from the ground, and fastened by a (metal, etc.) profile for example on either side of the conveyor.
The first linear polarizer and the first quarter waveplate are for example adhesively bonded together and added to the first light source. They are for example at least functional in the central emitting zone, and fastened by one or more lateral opaque strips (adhesive tapes). The second quarter waveplate and the second linear polarizer are for example adhesively bonded together and added to the first objective. The first linear polarizer and the first quarter waveplate may also be laminated or adhesively bonded to a transparent holder (for example a plastic such as PMMA for polymethyl methacrylate) and without internal mechanicals stress.
Two 550 nm quarter waveplates may be chosen. A circular polarizer and an analyzer that is wideband, between 400 and 700 nm, may be chosen.
The first light source may in particular be one or more rows of inorganic light-emitting diodes and/or the first digital sensor (for example a camera) may be linear, i.e. with the first photodetectors in a row optionally with a second digital sensor (for example a digital camera) with second photodetectors in an identical row adjacent over what is called the analysis length (in the direction of the light source).
The first light source, in particular forming a linear (rectangular) lighting strip, in particular inorganic light-emitting diodes or one or more organic light-emitting diodes, may be arranged to achieve a field of view (i.e. solid angle at the first photodetector) of at least 1 m or even at least 2 m.
The first light source may be with an emitting strip that is rectangular or square (or any other shape) of width W, forming a luminous strip that is rectangular or square (or any other shape) of width WO (larger than or equal to Wp) in the plane of the first generator (or of the horizontal conveyor).
The first sensor (digital camera) may be linear with the first photodetectors in a row of width (size) Wp smaller than the width W, than the width Wp and smaller than the size of the calibration area (of the aperture). The row of (calibration) first photodetectors extends through the optical axis and along the center line of the first light source, and thus edge effects are avoided in one direction.
In a first preferred case, the first light source is able to illuminate all of the analysis length (along the direction of the rollers), which is all or some of the length (for example at least 70% or 80% of the length) of the rollers (perpendicular to the conveying axis)—in order, subsequently, to illuminate the glazing as uniformly as possible over the entire analysis length (along the direction of the rollers)—.
In a second case, the optical device comprises a second (same spectrum, and better still identical) light source adjacent to the first source, in order, subsequently, to illuminate the glazing as uniformly as possible over the entire analysis length (along the direction of the rollers).
The light beam of the one or more light sources at the very least illuminates the actual (useful) glazing conveyance length, while optionally excluding zones in the region of the borders of the rollers.
The first light source, the working distances, the size of the photodetectors, the size of the pixels, the number of (in particular calibration) photodetectors, and the conveying speed are chosen depending on the size, distribution, and/or frequency of the defects (one type or several types of defects), and also depending on the area of the zone or of the zones to be inspected on the glazing (entire area, central zone, series of separate reference zones: central and/or on the border, etc.).
The range AB is also chosen depending on the type of defects.
The resolution (in mm/pixel) depends on the glazing to be inspected and on the typical size of the anisotropic zones. For example, the resolution is at least 2 mm/pixel and better still at least 1 mm/pixel, for example for a linear digital sensor.
For example, an analysis length of 1 m and at least 1000 photodetectors or 2000 photodetectors, an analysis length of 2 m and at least 2000 photodetectors or 4000 photodetectors, etc., may be chosen.
Naturally, during the calibration, photodetectors located beyond the aperture or apertures are not used.
The first digital sensor may be a digital camera.
The optical device may in fact comprise a plurality of linear digital sensors (cameras) that are adjacent along the length of the rollers of the horizontal conveyor, each associated with one dedicated optical retardation generator and with one polariscope (optionally common means).
In an alternative embodiment to linear systems, which is preferred in the case of a static (stopped or off-line) glazing to be inspected, in particular in a calibration with a horizontal alignment (horizontal optical axis), the first light source forms a disk-shaped luminous area on the first generator and/or the first digital sensor is a matrix-array sensor, the first photodetectors therefore being in a matrix array for example of 1600×1200 photodetectors.
In one configuration, with a view to inspecting a static glazing, the calibration is carried out successively digital sensor by digital sensor, the first sensor being a linear or matrix-array sensor on a robotic arm that moves after the first (again static) calibration along the length of the horizontal conveyor, thus moving the first optical retardation generator from the first calibration zone to the second calibration zone.
In one embodiment, to obtain the desired field of view, the optical device includes first (telecentric) collimating means downstream of the first light source and upstream of the first optical retardation generator and preferably upstream of the first polarizer (or downstream, the collimating means not modifying the polarization of the light) and the first objective is telecentric.
The first digital sensor (camera) may be a linear or matrix-array sensor. In the analysis of the glazing, the first objective is then alone able to receive the light perpendicularly to the conveying axis Y.
The orientation of the one or more polariscopes with respect to the ground is not limiting.
The one or more polariscopes and the one or more photodetectors are positioned identically during the calibration and during the subsequent analysis of the quality of the glazing.
In one embodiment, a second polariscope that optionally shares means (for example that shares the first light source and the first circular polarizer) is used. If a second polariscope is used, the calibration areas (apertures) are for example placed symmetrically about the center of the center line. The polariscopes are preferably aligned: the planes defined by the field of view and the optical axes are coincident.
Thus, in one embodiment, the optical device includes a second polariscope that is identical and adjacent to the first polariscope, including, in an optical alignment, called the secondary optical alignment, along a secondary optical axis that is parallel to said optical axis (Z), in this order:
or
However, alternatively, if the calibration is carried out successively, i.e. first sensor then the second sensor, the first retardation generator may alone suffice, the first generator being moved from the first calibration zone to the second calibration zone.
Preferably, the beams of the first and second linear light sources intersect in a central segment of at most 100 mm (in the plane of the glazing).
Preferably, the focal planes intersect over a central segment of at most half the width of the desired field of view. The focal planes thus together define the total field of view.
The polariscopes may be multiplied in order to increase the total field of view or to increase the resolution of the images to be obtained.
The next subject of the invention is an (optical) device for analyzing the quality of an in particular tempered or semi-tempered (toughened), optionally curved, glazing, said (clear, extra-clear, tinted, etc.) glazing optionally having a surface coating and/or a surface texture that does not decrease its transparency (in particular a nonzero light transmittance) and such that changes in the polarization of the light that passes through this medium are due solely to mechanical stresses therein.
The quality-analyzing device according to the invention includes (reuses) said first polariscope, which is in particular preferably calibrated by the first calibrated optical retardation generator (and even its mounting holder), the first objective, the first digital sensor, which is in particular preferably calibrated by the calibrated first optical retardation generator (and therefore the set of first photodetectors) and the calibration database of the optical device defined above (there preferably being no need to add first photodetectors to those already present outside of the calibration zone).
Therefore, the first optical retardation generator is retracted and, in operation, the glazing, which is either static or preferably mobile, running translationally for example over a conveyor such as described already, is analyzed.
In operation, the glazing is between the first polarizer and the first analyzer, and the optical axis is perpendicular to the plane tangential to the surface of the glazing in the illuminated area segment, and preferably perpendicular to the axis along which the glazing is conveyed by a conveyor (rollers).
In other words, the quality-analyzing device comprises the first polariscope, which is in particular preferably calibrated by the calibrated first optical retardation generator, and includes, in this order, in an optical alignment along an optical axis (Z):
The quality-analyzing device also comprises:
The analyzing device furthermore includes a processing unit for processing all of the quality-analysis digital images of the first sensor (and of the optional second sensor, etc.) facing said illuminated area segment, forming a map of the optical retardations facing said illuminated area segment by means of the calibration database that has already been described (containing, for each optical retardation in the range AB, digital values Ik for each of the reference channels Ck).
Specifically, the calibration gives the Ik—optical retardation (in nm) correspondence for each reference channel Ck of each pixel corresponding to an area element of the analyzed area segment; the optical retardation corresponding to each area element is read from the calibration table.
Furthermore, the RGB channels (already used for the calibration) are preferred as reference channels.
The measurement is objective and therefore gives quantitative information on the measured glazing.
The processing unit (a computer) controls, for the analysis of the glazing: all of the acquisition, the analysis of the data of the one or more sensors, the recording of the results file, the management of a database, the display of a human-machine interface, etc.
To qualify the glazing, on the basis of the map, it is possible to choose to calculate parameters (for one row or a plurality of rows of the map, depending on the size of the zone at risk of reference, i.e. nozzle zones, etc.), in particular:
On the basis of the map of the optical retardations (value of the optical retardation at every point) it is interesting to determine one or more metrics that are preferably based on a mathematical or statistical analysis:
The characteristic defects observed in tempering stress patterns are:
Next, the metrics may be compared to a reference.
The measurement of each pane of a line allows a database to be constructed. The exploitation of this database allows much information on the production to be accessed, given that 100% of the panes are inspectable.
The orientation of the glazing on the conveyor is not limiting. More broadly, the orientation of the glazing with respect to the direction (length) of the luminous strip is not limiting.
The area segment illuminated by the beam at a time t may be a luminous (preferably rectangular) strip that is not necessarily parallel to an edge of the glazing (which may be of any shape: rectangular, square, quadrilateral, triangular, rounded, etc.).
It may be desired to analyze the entire area segment by segment (outside zones as fine as possible between two acquisitions).
For example, in the case of a glazing used in a double or triple glazing, for example for a curtain wall (of a multi-story building), the edges masked by the spacers and the sealing means are of width of at most 3 to 20 mm; hence, it is not necessary to inspect these edges—the anisotropies are high at the edge of the glazing. Considering that they are in general hidden by the frame after installation, it would not always appear to be necessary to process them in the same way as the vision area of the glazing. However, certain glazings are placed such that the visible glazed area is maximal.
In practice, to carry out the analysis of (almost) all of the glazing, the glazing is advantageously scanned with a beam of linear shape and with one or more sensors forming a row of pixels. To cover all of the glazing, provision is thus made for a movement of the glazing with respect to the (static) analyzing device. To this end, the glazing is movable and advantageously placed on a movable means that is animated with a translationally uniform movement. Preferably, it is a question of a (horizontal) conveyor such as described already. It may be a carriage (provided that the speed is controlled).
Analogously to the aforementioned optical device, in one preferred embodiment:
and in particular in dialogue with the processing unit, with the first digital sensor (and the optional second digital sensor, and therefore each sensor), and even with the first light source:
Thus, the invention pertains to a heating and tempering line that includes a, preferably horizontal, conveyor for conveying glazings along a conveying axis Y, the line optionally being a bending-tempering line, and that includes, downstream of the tempering system, the quality-analyzing device such as described above, the optical axis preferably being vertical (Z), the first digital sensor being linear, the first photodetectors being in a row and optionally the, in particular manufacturing, line is a heating, bending and tempering line, the first polariscope and the first digital sensor being downstream of the bending system.
It may also include a presence detector for detecting the presence of the glazing upstream of the first light source, in particular in order to trigger the first acquisition at a time to and/or preferably to deliver an indicator of the instantaneous speed V of the two rollers flanking the first light source.
According to the invention, it is therefore possible to carry out, on the same heating and tempering (or even bending) line, the calibration with the optical device according to the invention when the line is stopped, then, when the line is running and the glazing moving, to analyze the quality of the glazing with the quality-analyzing device according to the invention.
Furthermore, the following are preferably employed:
A constant run speed V of the glazing ensures a stable resolution throughout the analysis of the area. The speed V of the conveyor may be different from the speed V′ of the glazing if there is slippage. If V=V′, which is assumed, and a rotary encoder allows speed to be controlled, a constant resolution may be achieved.
The first light source produces a beam that is uniform in the analyzed area segment.
During an acquisition, a pixel corresponds to the information integrated from an area element of the pane.
For example, a square pixel of width W along the analysis length, parallel to the two rollers, is defined.
During an acquisition of duration TAQ, each photodetector of the row is liable to receive light having passed through the glazing, i.e. a beam having illuminated an element of the area of the glazing defined by a width LAQ along the conveying axis. LAQ is equal to the acquisition duration TAQ multiplied by the instantaneous conveying speed V of the rollers bordering the first light source.
Moreover, there is a dead time tm—for collecting the data—in which the pixels are not “functional”. For example, tm is at most 100 ms.
It is preferably arranged such that LAQ+Vtm=W.
If, during the acquisition duration, a photodetector receives a beam directly from the first light source (without having passed through a zone of the glazing), the light intensity is not modified by the anisotropic differences, and thus the pixel delivers an identifiable piece of information (black pixel=no accumulated retardation).
The (looped) acquisition sequence is for example the following:
The distance between the first light source and the glazing may be at least 10 cm and in particular 300 mm just like the distance between the first light source and the aperture may be at least 10 cm and in particular 300 mm.
The distance between the glazing and the objective may be at least 1 m and in particular 2 m just like the distance between the aperture and the objective may be at least 1 m and in particular 2 m.
The glazing and the first generator (Babinet compensator preferably) may be successively at the same distance from the first light source (and from the polarizer and from the analyzer).
The presence detector is for example a sensor arranged at one end of the conveyor facing the edge face of the panes that are conveyed. The rotary encoder is for example arranged at one end of one roller of the conveyor.
The quality-analyzing optical device preferably includes the second polariscope (the first and second optical retardation generators on their mounting holder(s) are replaced by said glazing).
In another embodiment:
The invention furthermore relates to a method for manufacturing a glazing, comprising, in succession, forming the glazing, a heating operation and a tempering or bending-tempering operation, using the device for analyzing the quality of the glazing such as already described, preferably on the heating and tempering line, said quality analysis preferably being preceded by a calibration, of the first digital sensor and of the first polariscope forming part of the optical device already described, achieved by introducing an optical retardation that varies in a range AB, preferably automatically, into the first polariscope using the preferably automated calibrated first optical retardation generator, said calibration preferably being carried out on the line during stoppage.
In particular, it may comprise a warning leading to stoppage of the manufacture and/or of the heating and/or of the line and/or to feedback being generated on the parameters of the heating and/or tempering device.
The invention lastly relates to a method for calibrating the first digital sensor and the first polariscope by introducing an optical retardation that varies in a range AB, preferably automatically, into the first polariscope, said calibration using the preferably automated calibrated first optical retardation generator.
For a planar glazing, the beam of the light source (of each diode) is perpendicular to the plane of the main stresses of the analyzed glazing.
For a curved glazing, the measurement is still valid if the optical axis is moved away from; preferably a sufficient number of cameras is required to preserve good observation conditions or it is necessary to use a camera on a robotic arm.
Preferably:
The invention will be better understood on reading the following description, which is given merely by way of example, with reference to the appended drawings, in which:
The optical device 1000 comprises a first vertically oriented polariscope including, in this order (from bottom to top), in an optical alignment with a vertical optical axis Z:
The optical device 1000 furthermore comprises, downstream of the first analyzer and in said optical alignment:
Furthermore, the optical device according to the invention comprises, between the first polarizer and the first analyzer, and in said optical alignment, a calibrated first optical retardation generator 4, placed orthogonal to the optical axis, here a Babinet (Soleil) compensator, for generating optical retardations in a range AB between 0 nm and 800 nm, and the first optical retardation generator is in said focal plane.
The first digital sensor 6 therefore includes, in a row, a set of first photodetectors that are sensitive to the spectrum of the first light source 1, having a given spectral response.
Some of the first photodetectors, which are what are called calibration photodetectors, are located facing the aperture 31 of the first optical retardation generator.
Preferably, the optical device also includes, between the first optical retardation generator and the linear first sensor, upstream of the first analyzer, a calibrated optical waveplate with a retardation A′0 chosen in the zone in which the relationship between the value Ik and the optical retardation is substantially linear for at least one of the reference channels, in particular of 70 or 75 to 175 nm or 185 nm or from 350 or 375 nm to 425 nm.
In this way, a glazing having little anisotropy may be measured with more precision because small retardation variations will lead to a linear rather than quadratic variation in the Ik.
The Babinet-Soleil compensator 3 includes first and second wedge-shaped plates, made of birefringent material, the second plate being translationally movable with respect to the static first plate, the compensator in particular being defined by an aperture 31 that is centered on the optical axis; the aperture is entirely illuminated by the first light source 1 and is in said focal plane, one or more calibration first photodetectors being located facing the aperture.
The change in optical retardation is automated and in particular computer-controlled. The Babinet-Soleil compensator, which is motorized and in particular controlled by a computer, is able to automatically increment the optical retardations in the range AB, in particular with an incrementation step size P0 of at most 0.5 nm and even of at most 0.3 nm, and in particular of between 15 and 25 mm and even 0 and 25 mm.
The aperture 31 of the compensator is circular, of diameter O1 of at most 30 mm; the center of the aperture is inscribed in a central disk of diameter O1/2; the one or more calibration first photodetectors used are located entirely facing said central disk. Each calibration first photodetector receives, in succession, for each of said optical retardations in said range AB, light energy issued from the light beam that exits from the first analyzer 2′. The first digital sensor then generates what are called calibration digital images for said optical retardations in said range AB, each calibration digital image being formed, with one or more reference channels Ck, from one or more pixels that are representative of the spectral response of the calibration first photodetector(s). The reference channels Ck are three red, green and blue channels, referred to as RGB channels.
The first polariscope, the first digital sensor and the first optical retardation generator are mounted on a heating and tempering line, downstream of the tempering system, during stoppage, the line including a horizontal conveyor for conveying glazings along a conveying axis Y, the line optionally being a bending-tempering line.
The conveyor (see
The first optical retardation generator is fastened on a mounting holder 7 to the two rollers, said mounting holder having a hole 71 facing the aperture 31.
The lateral areas of the luminous strip may be masked (by opaque strips 20 for example), only the central area against the (central) portion of the first polarizer 21 illuminating the compensator 3.
The optical device 1000 lastly includes a first processing unit (a computer) for processing the calibration digital images with a view to forming a calibration database containing, for each optical retardation in the range AB, digital values Ik for each of the reference channels Ck, said digital values Ik being representative of the light energy collected by the calibration first photodetectors.
The length of the rollers is for example from 3 to 4 m. Here, a second polariscope using the luminous strip 1, the polarizer 2, the mounting holder 7 (with another hole 71), a second calibrated static waveplate 4, a second analyzer 2′, a linear second camera 6 and a second compensator 3 with its aperture 31 is used.
During an acquisition, a pixel corresponds to the information integrated from an area element of the pane.
For example, a square pixel 91 of width W along the analysis length, parallel to the two rollers, is defined.
During an acquisition of duration TAQ, each photodetector of the row is liable to receive light having passed through the glazing 100 running along Y, i.e. a beam having illuminated an element of the area of the glazing defined by a width L along the conveying axis. L is equal to the acquisition duration TAQ multiplied by the instantaneous conveying speed V of the rollers bordering the first light source.
Moreover, there is a dead time tm—for collecting the data—in which the pixels are not “functional”. For example, tm is at most 100 ms.
It is preferably arranged such that L+Vtm=W. If, during the acquisition duration, a photodetector receives a beam directly from the first light source (without having passed through a zone of the glazing), the light intensity is not modified by the anisotropic differences, and thus the pixel delivers an identifiable piece of information (black pixel=no accumulated retardation).
The (looped) acquisition sequence is for example the following:
It differs from the first device 1000 above all in that the optical axis Y is horizontal, and therefore the elements 1, 2, 4, 2′, 5, 6 are on planar vertical holders 70, 70′ and the compensator 3 is on jambs 71, 72 that are for example lateral.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1754799 | May 2017 | FR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/FR2018/051250 | 5/31/2018 | WO | 00 |
