The invention relates to optical positioning systems and laser marking systems.
The closest prior art known to the applicant(s) is that disclosed in their own prior published patent applications, for example, in international patent application published as WO01/50176 which deals primarily with optical switch components. A number of improvements to the structure disclosed in the applicant's prior published applications are introduced in the section entitled ‘Summary of the Invention’.
Another relevant piece of prior art is shown in DE3833260 (Jenoptik Jena) which shows a mirror element mounted on two piezoelectric bending strips joined by a single flexure element at one extremity and held apart at the other extremity to form a triangular support structure. Whilst this system may have the reliability of piezoelectric bending strips, it is particularly bulky in overall structure.
The invention is thought to have particular applications in the field of laser marking where traditionally a series of galvanometers would be used to direct the light to specified regions on a substrate. Overall, galvanometers are power hungry and bulky components. In many applications where ink jet print heads are used do not have much space at the marking point, and would not permit the use of conventional galvanometer-based scan heads due to lack of space.
In a first broad independent aspect, the invention provides an optical element positioning arrangement, comprising a reflective optical element, actuators, flexures located between the actuators and said optical element, the arrangement being configured so that when a first actuator is actuated any displacement generated is transmitted via a flexure to said optical element and provided that a second actuator's displacement defers from the displacement of the first, the optical element is caused to swing, characterised in that the actuators are spaced relative to one another and placed substantially parallel to one another. This configuration is advantageous because it provides the system with greater mechanical stability as compared to systems with a single monolithic actuator. This system is also particularly advantageous because it avoids having to use galvanometers and allows the production of devices which are less power hungry when scanning fast. The inventive structure may also achieve greater bandwidths. The inventive configuration may also be more compact than the prior art systems.
In a second broad independent aspect, the invention provides an optical element positioning arrangement, comprising an optical element, two or more actuators acting in the Z direction, two or more flexures located between two or more actuators and said optical element, the arrangement being configured so that when a first actuator is actuated any displacement generated is transmitted via a flexure to said optical element and provided that a second actuator's displacement defers from the displacement of the first, the optical element is caused to swing; characterised in that the actuators are spaced one relative to another and the flexures extending from the actuators are located inwards from the central axis of the actuators, whereby the achievable swing is created then when the flexures are located along the central axis.
This is beneficial in terms of overall stability but particularly in terms of achievable tilt angles.
In a third independent aspect, the invention provides an optical element positioning arrangement, comprising an optical element, actuators acting in the Z direction, flexures located between the actuators and said optical element, the arrangement being configured so that when a first actuator is actuated, any displacement generated is transmitted via a flexure to said optical element and provided that a second actuator's displacement defers from the displacement of the first, the optical element is caused to swing; characterised in that the arrangement employs two actuators only. This structure achieves a particularly balanced system mechanically which are potentially coupled with the advantages listed with regard to the first and second aspects above.
In a fourth independent aspect, the invention provides an optical element positioning arrangement, comprising an optical element, actuators acting in the Z direction, flexures located between the actuators and said optical element, the arrangement being configured so that when a first actuator is actuated any displacement generated is transmitted via a flexure to said optical element and provided that a second actuator's displacement defers from displacement of the first, the optical element is caused to swing; characterised in that the actuators are of rectangular cross-section. This structure is also thought to achieve useful mechanical properties. The actuation of this structure is particularly advantageous in terms of its repeatability.
In a fifth independent aspect, the invention provides an optical element positioning arrangement, comprising an optical element, actuators, flexures located between the actuators and said optical element, the arrangement being configured so that when a first actuator is actuated any displacement generated is transmitted via a flexure to said optical element and provided that a second actuator's displacement defers from the displacement of the first, the optical element is caused to swing, characterised in that the arrangement incorporates a display unit and the optical element projects a beam on to the display unit This structure is particularly advantageous when used in mobile phone technology or other applications using relatively small display screens.
In a sixth broad independent aspect, the invention provides a laser marking system, comprising an optical element for directing the light beam used for marking a substrate; and an actuator for displacing the optical element; characterised in that the system comprises a connection between the actuator and said optical element to transmit movement from the actuator to the optical element and a flexure for supporting the optical element so that when an actuator is actuated, the optical element is caused to swing. These features mark a radical departure from the current prior art teaching in laser marking systems where galvanometers usually are used to displace mirrors, there being provided two galvanometers and mirror assemblies in a series. The features of this broad aspect will achieve high repeatability, reliability and compactness of the system. It may also be less power hungry than other prior art systems.
In a subsidiary aspect in accordance with the invention's sixth broadest aspect, the optical element directs light onto a divergent lens located between the substrate to be marked and the optical element. This configuration is particularly advantageous because it will allow an increased number of resolvable pixels to be achieved in a particular scanner field, by both increasing the scan angle and correcting for the overly near focus point typically obtained when using a 1550 nm optimised collimator at a shorter wavelength, either visible, or 1090 nm from a high power fibre laser.
In a further subsidiary aspect, the optical element directs light onto a convergent lens located between the substrate to be marked and the optical element. This structure is particularly advantageous because it achieves a parallel scanned beam (or a telecentric system), such that the font size is independent of target distance.
In a further subsidiary aspect, the laser marking system comprises a post-spot camera for monitoring the marking and means for comparing the values obtained by the camera with pre-determined levels and adjusting the marking parameters if necessary. This system is particularly beneficial in terms of achieving better marking results.
In a further subsidiary aspect, the laser marking system comprises a photo-detector said to monitor the marking. This allows greater quality to be achieved.
In a further subsidiary aspect, the laser marking system comprises means for measuring the marking distance and adjusting the marking parameters of the system in accordance with distance. One of the advantages of this structure is to achieve more consistent marking throughout the marking process.
In a further subsidiary aspect, the laser marking system comprises means for measuring the relative values of combustion light and beam power. This structure will allow increased accuracy and consistency to be obtained through the marking process.
In a further subsidiary aspect, the laser marking system comprises an arrangement of any of the preceding broad independent aspects.
In a further subsidiary aspect, the actuator incorporates no galvanometer. This feature does away with the drawbacks of galvanometers which are bulky and are generally power hungry.
In a further subsidiary aspect, the actuator is a monolithic 2D actuator. This allows the system to be particularly compact when compared to the prior art.
In a further subsidiary aspect, the actuator is connected to the optical element via a flexure. This is particularly useful in terms of inherent flexibility of the system which is necessary to achieve high levels of repeatability.
In a further subsidiary aspect, the laser marking system comprises a first optical element positioning arrangement using piezoelectric actuation to displace a first optical element in a first one dimensional direction and a second optical element positioning arrangement using piezoelectric actuation to displace a second optical element in a second one dimensional direction, the first and the second arrangement being arranged in series. This allows the laser marking system, built according to this aspect, to have the layout of a traditional two stage galvanometer system without the drawbacks of galvanometers.
In a further subsidiary aspect, the laser marking system comprises an optical element positioning arrangement using piezoelectric actuators for displacing the element in two dimensions. This structure achieves high repeatability and can be made relatively compact
In a further subsidiary aspect, the actuator is a thermoelectric actuator.
In a further subsidiary aspect, the laser marking system comprises means for changing scanning speed in order to provide gaps in between characters.
In a further subsidiary aspect, the laser marking system comprises a fibre laser incorporating a fibre for transmitting light on to an optical element for directing the light on to a reflector equipped with means for positioning said reflector in order to direct light on to a substrate to be marked.
a and 3b show a side elevation view and an essentially plan view of a further embodiment of the invention.
a and 8b show a schematic side elevation view of a mobile phone application in accordance with a further embodiment of the invention.
Actuator 2 and 3 are fixed at one end to a mechanical mount 4. At the opposite end to the mechanical mount two mounting blocks 5 and 6 extend longitudinally outwards from the end of their respective piezoelectric actuators 2 and 3. Extending from the mounting blocks 5 and 6 are respectively flexures 7 and 8. Flexures 7 and 8 extend in parallel and join the respective mounting blocks 9 of a mirror 10. The reflective surface of the mirror is oriented downwards in the figure.
A stabilising flexure 11 is provided between the free extremities of actuators 2 and 3. The stabilising flexure is selected to have a short length of say, 0.25 mm and to be extremely stiff in X and Y displacement but compliant in the operating direction—thus enabling spurious lower frequency resonance modes to be avoided. These spurious frequency resonance modes are also avoided by the balanced drive nature of the structure with its two actuators located parallel to one another, and the symmetric location of the mechanical mount 4.
Both the structures of
The two parallel mode 3-1 actuators of
The drive ends of the piezoactuators may be connected to the mirror backing plate via a parallel flexure pair of 20 microns spin melt ribbon which are themselves separated by 0.25 mm. In order to minimise the distance of the mirror from the effective rotation point, the flexures are preferably short of less than, for example, 0.5 mm and advantageously 0.3 mm.
In this configuration, the free ends of the piezoelectric actuators may move +/−15 microns relative to each other in response to a −15 to +90 Volts drive to the piezoelectric actuators. This results in an angular displacement of +/−0.06 radians, and an optical beam swing in reflection from the mirror of +/−0.12 radian.
The mirror may be of small dimensions and preferably of 1.5 by 1.5 mm and 0.13 mm thick metalised glass. It is preferable for the mirror to be mounted parallel and overlapping with the flexures in order to minimise its inertia about its rotation point.
In this structure, preferably the first resonant frequency of the structure in its operating mode would be 28 kHz, and can be mounted from the base where the two piezoelectric actuators join with very low coupling of vibration and noise due to the differential drive of the device.
As an alternative of the structure presented in
The invention also envisages the use of piezoelectric actuators of smaller cross-section, for example, 1 mm×1 mm, if appropriate. Reducing the cross-section in this manner would allow lower electrical power consumption to be achieved and a higher average of operating velocity. In certain applications, the invention envisages the use of fans or other cooling means to allow the operating velocities to be increased for certain applications.
a and 3b show two separate views of a further embodiment of the present invention. Optical element positioning arrangement 13 uses three piezoelectric actuators 14, 15 and 16 (being only partly visible in the figure), each of which are configured to be displaceable in the longitudinal Z direction. A mechanical mount 16A is used to retain the piezoelectric actuators at one end whilst at their free end, three mounting blocks, 17, 18 and 19 are provided to transmit motion from the end of the actuators to three flexure wires (which may be replaced by plates if appropriate) 20, 21 and 22. These three flexure wires serve to support a mirror or another optical element such as a collimator (or in this case to the actuators. Dependent upon the combination of motions applied to the various actuators, mirror 23 to which the flexures are joined will tilt in the 2-dimensions—i.e. in the X and Y directions as defined in the figure.
The actuators in
The wires are attached to a mirror backing plate 25 which supports a mirror 23. The mirror may be of 3 mm diameter. The swing of the optical beam that can be reflected off the mirror 23 may be of 60 mrad or 3.5° in each X and Y directions with the first resident frequency being of 5 kHz.
Preferably, a balanced drive in both X and Y directions may be used to avoid transmission of vibration from mounting at root: piezoelectric actuator 14's drive=X+Z/2, piezoelectric actuator 15's drive=−X+Y/2 and piezoelectric drive 16=+Y.
The invention also envisages the use of stabilising flexures such as that referenced 26 forming a triangle between the various piezoelectric actuators.
In both
Common mode movement of actuators 71/72 causes block 77a to move up and down. Similarly common mode movement of actuators 73/74 causes block 77 to move up and down. Thus differences in common mode movement between 71/72 and 73/74 cause mirror mount 79 to tip in an up down direction via flexures 82 and 83. In this way, two axes tilting of the mirror 84 is achieved using flat flexures, with better dynamic performance than the wire flexures described in
This structure is particularly advantageous because it allows the flexures to be stiffer since each flexure is designed to be bent in only one plane.
This configuration keeps the flexure rotation point closer to the mirror plane which minimises the inertia of the system.
The scanners presented in FIGS. 1 to 7 may be incorporated advantageously into a mobile phone. The structure of
b is an example of a text display. It is thought that this configuration may have particular applications in displaying map information onto reduced-size screens.
This system may be coupled with, for example, a pair of solid state gyros or even three gyros to compensate for picture rotation so as to allow the system to be used for a scrolling map display incorporating simple inertial sensors in the phone. This would allow, for example, the system to illuminate different portions of the picture/map as a user points in different directions.
The control system also envisages varying the scan speed to provide the gaps in the marking which may avoid having to modulate the laser. In this mode of function, the actuator may be set to scan faster in the gaps.
The invention also envisages the use of a camera linked to the system's control unit to monitor marking performance by imaging finished text and adjusting parameters to keep variables such as text contrast and line width within prescribed limits. The camera may also be configured to trigger alerts for service to take place if the system runs out of margin. The camera may be used to link the marking system to measure marking distance and automatically adjust scan size and speed (or beam power) to compensate for any unwanted levels of marking. It is also envisaged that a photo detector may be used to monitor the marking. The photo detector may, for example, monitor the smoke or combustion generated at the marking point or, for example, the reflectivity/colour of the mark immediately behind the marking point If the light detected by the photo detector is outside of predetermined values, the control system may modify the beam power in real time, i.e. during the marking process itself to ensure consistent marking. One method of monitoring at the marking point can be achieved by tapping off reflected light from the fibre power feed. It is also envisaged to use a wavelength dependent coupler to separate out combustion light from beam power.
In order to improve the versatility of the actuator system of
The beam emitted via the collimator is thus directed on to items to be marked such as that referenced 149 in the figure.
Number | Date | Country | Kind |
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0317105.5 | Jul 2003 | GB | national |
0317104.8 | Jul 2003 | GB | national |
0406991.0 | Mar 2004 | GB | national |
0412157.0 | May 2004 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB04/03194 | 7/22/2004 | WO | 1/18/2006 |