The present invention relates to an optical fiber for a temperature sensor and a power device monitoring system comprising the optical fiber for the temperature sensor.
Temperature monitoring is effective for prevention of accidents in batteries or generators. Various temperature sensors for measuring temperatures are known. For example, paragraphs [0077], [0078], etc. of Patent Document 1 describe an example of a temperature sensor using an optical fiber wherein an FBG (Fiber Bragg Grating) is formed.
Also, in order to evaluate heat generation of a device appropriately, a construction is known that provides a temperature sensor which measures ambient temperature for temperature assurance and a temperature sensor which separately measures the temperature of the device per se.
However, conventional constructions have problems in that they become complicated if temperatures were to be measured in a plurality of measurement positions. For example, if a plurality of temperature sensors are merely combined, each temperature sensor has to be provided with a power source, a pair of electrodes and a sensor body.
The present invention is made in order to solve the problem and is aimed at providing an optical fiber for a temperature sensor and a power device monitoring system that can perform temperature measurement in a plurality of measurement positions with a simple construction.
In order to solve the above problems, an optical fiber for a temperature sensor related to the present invention is an optical fiber for a temperature sensor utilizing FBGs wherein the refractive index of a core changes periodically along a direction in which incident light propagates, comprising:
According to such a construction, one optical fiber comprises a plurality of FBGs and each FBG functions as a temperature sensor in each position.
The first FBG and the second FBGs may be provided on an identical light path.
The optical fiber for the temperature sensor may further comprise:
Also, a power device monitoring device related to the present invention is a power device monitoring system for measuring the temperature of a power device, comprising:
The first FBG may be placed in a position wherein the first FBG does not receive a direct thermal effect from a power line.
The incident light may have a continuous spectrum; and
The light measurement means may comprise:
The power device may comprise a plurality of component units;
The second FBGs may all have an identical grating period.
The light measurement means may comprise light intensity measurement means for measuring intensity of light in a second band including a wavelength reflected by the second FBGs; and
According to the optical fiber for a temperature sensor and the power device monitoring system of the present invention, a plurality of FBGs in one optical fiber can be placed in different measurement positions, so temperatures can be measured at a plurality of measurement positions by a simple construction.
Embodiments of the present invention will be explained below with reference to the attached drawings.
The power device monitoring system 1 is used in order to monitor a power device by measuring temperature, current and voltage of the power device. The power device means for example an electrical power device and includes a battery, a rechargeable battery, a generator, a transformer, etc. Also, the power device may be a high voltage electric circuit or a part thereof.
The power device monitoring system 1 comprises an optical fiber for a sensor 10, a light source 60 and light measurement means 70. In this embodiment, the optical fiber for the sensor 10 functions as an optical fiber for a temperature sensor, an optical fiber for a current sensor and an optical fiber for a voltage sensor. The light source 60 emits incident light toward the optical fiber for the sensor 10. The light source 60 is a broad wavelength light source that emits light having a continuous spectrum in a predetermined band and is constructed for example by an LED. The light measurement means 70 receives and measures the light that has transmitted through the optical fiber for the sensor 10.
The power device monitoring system 1 monitors a battery 100 as an example of a power device to be monitored. The battery 100 comprises one or more battery cells 101 as its internal component unit. The battery cells 101 are connected in parallel in this embodiment. The battery 100 comprises a cathode 102 and an anode 103. A load 104 is connected between the cathode 102 and the anode 103. Thus, the battery 100 and the load 104 constitute an electric circuit C.
The optical fiber for the sensor 10 of the power device monitoring system 1 has a construction as a known optical fiber. For example, the optical fiber for the sensor 10 comprises a core and cladding as constructions for propagating incident light toward a predetermined direction. Also, the optical fiber for the sensor 10 comprises an optical fiber portion 11 having a construction as an optical fiber and a plurality of FBGs. The refractive index of the core in the optical fiber portion 11 is supposed to be constant.
The plurality of FBGs include a temperature assurance FBG 20, temperature measurement FBGs 30, a FBG for voltage 40 and a FBG for current 50. These FBGs are all provided on an identical light path in the single optical fiber for the sensor 10. The refractive index of the core in each FBG changes periodically with a predetermined period length (i.e. a grating period) along a direction in which the incident light propagates. Accordingly, each FBG has a characteristic that it reflects light of a specific wavelength determined in response to the grating period (i.e. a Bragg wavelength) with respect to the incident light and transmits other light. Also, the optical fiber portion 11 and the FBGs are formed for example of materials such as quartz glass and have positive coefficients of thermal expansion. Further, as an example, the FBGs are formed by radiating ultraviolet light or the like on a core of an optical fiber.
The grating periods of the temperature assurance FBG 20, the temperature measurement FBGs 30, the FBG for voltage 40 and the FBG for current 50 are selected so that corresponding reflected spectra are positioned in respective wavelength bands spaced apart from each other, thereby enabling determination of which FBG the reflected light or transmitted light came from. Also, even though a plurality of temperature measurement FBGs 30 are provided, they all have the same grating period. Further, the wavelength band emitted from the light source 60 includes the wavelength bands reflected by the FBGs.
As shown in
If the temperature of the temperature assurance FBG 20 rises from Ta to Tb, the temperature assurance FBG 20 expands in an axial direction due to thermal expansion, so the grating period also changes. The grating period is a factor for determining the Bragg wavelength of an FBG and the Bragg wavelength varies linearly with respect to the amount of variation in the grating period. In other words, if the temperature assurance FBG 20 expands, the grating period increases, and accordingly the Bragg wavelength shifts towards a longer wavelength side. On the contrary, if the temperature of the temperature assurance FBG 20 drops and the temperature assurance FBG 20 contracts, the grating period decreases, and accordingly the Bragg wavelength shifts towards a shorter wavelength side. Thus, a numerical value representing the temperature of the temperature assurance FBG 20 can be measured based on the amount by which the Bragg wavelength shifts.
If it is supposed that the Bragg wavelength shifts towards the longer wavelength side to e.g. λb in accordance with a temperature rise, as shown in
The above explanation based on
As shown in
The plurality of temperature measurement FBGs 30 all have an identical grating period. Note that the grating periods can be regarded to be “identical” even if they differ in a precise meaning, provided that the difference does not produce any significant error in determination of the abnormalities described below.
The metal layer 41 is a heating element including a resistive metal material having a constant resistance. For example, the metal layer 41 is constituted solely by the resistive metal material. Examples of the resistive metal material are titanium, nichrome, stainless steel, silver, etc. Also, the resistive metal material can be a material mixing titanium, nichrome or stainless steel with copper. The metal layer 41 is formed cylindrically around the external periphery of the FBG for voltage 40. The metal layer 41 does not have to sheath an entire portion of the FBG for voltage 40 completely but may sheath at least a portion of the FBG for voltage 40. Further, the metal layer 41 is for example formed on a cladding layer of the FBG for voltage 40 to sheath the cladding layer, but it does not have to sheath the clading layer directly.
In accordance with such a construction, if a current flows through the metal layer 41, the metal layer 41 produces Joule heat so that the FBG for voltage 40 is heated to expand in an axial direction by thermal stress. Also, the metal layer 41 per se expands from this Joule heat so that the metal layer 41 expands in the axial direction, and stress upon this expansion makes the FBG for voltage 40 expand in the axial direction. As a result of these effects, the FBG for voltage 40 expands in the axial direction (i.e. a direction in which light propagates) so that its length increases.
In response to variations in the length of the FBG for voltage 40, the grating period also varies so that the Bragg wavelength to be reflected by the FBG for voltage 40 also varies. Here, the amount of heat produced in the metal layer 41 is determined in response to the magnitude of the voltage applied to the metal layer 41 and the amount of heat produced in the metal layer 41 is in proportion to the heat stress exerted on the FBG for voltage 40, so the amount of variation in the Bragg wavelength (i.e. difference from a predetermined reference Bragg wavelength) would depend on the magnitude of the voltage applied to the metal layer 41.
In accordance with such a construction, if a current flows through the metal layer 51, the FBG for current 50 expands in the axial direction, and the Bragg wavelength varies because its length increases. Here, the amount of heat produced by the metal layer 51 is determined in response to the magnitude of current flowing through the metal layer 51 and the amount of heat produced by the metal layer 51 is in proportion to the heat stress exerted on the FBG for current 50, so the amount of variation in the Bragg wavelength (i.e. difference from a predetermined reference Bragg wavelength) would depend on the magnitude of the current flowing through the metal layer 51.
Thus, both the FBG for voltage 40 and the FBG for current 50 function as third FBGs for measuring electrical parameters (the voltage and the current, respectively) of the battery 100.
The metal layer 41 and the resistor 46 of the FBG for voltage 40 are connected in parallel with respect to the battery 100 in the electric circuit C as shown in
The filter Fv has a positive transmittance in a band Bv and blocks those wavelengths out of the band Bv. Transmittance in the band Bv varies monotonously in response to the wavelength. In the example of
The filter Fi has a positive transmittance in a band Bi and blocks those wavelengths out of the band Bi. Transmittance in the band Bi varies monotonously in response to the wavelength. In the example of
The filter F2 has a constant transmittance (ideally 100% for example) in a band B2 (a second band) and blocks those wavelengths out of the band B2. The band B2 is a band including the Bragg wavelength λ2 of the temperature measurement FBGs 30 (the second wavelength). Although the Bragg wavelength λ2 varies in response to the temperature, the band B2 contains the range wherein the Bragg wavelength λ2 varies corresponding to a temperature range wherein the power device monitoring system 1 should perform temperature measurement.
Also, the light source 60 has a flat spectrum over the bands B1, Bv, Bi and B2. The wavelength range of light emitted from the light source in the present invention is up to 100 nm. The light emitted from the light source may be white light.
b) shows an example wherein the temperature of the battery 100 is not uniform. A local minimum value corresponding to a Bragg wavelength λ21 of a temperature measurement FBG 30 at a position where the temperature is comparatively low and a local minimum value corresponding to a Bragg wavelength λ22 of a temperature measurement FBG 30 at a position where the temperature is comparatively high appear separately.
The light intensity measurement means P1, Pv, Pi and P2 transform the intensity of light into electrical signals. They can be constructed by using known MOSs or CCDs.
The light intensity measurement means P1 measures the intensity of light that has transmitted through the filter F1 (i.e. light included in the band B1). In other words, the light intensity measurement means P1 measures the area S1 in
The light intensity measurement means P1 communicates the measured intensity of the light, i.e. the area S1, to the operation means 71. The light intensity measurement means Pv, Pi and P2 also measure the intensities of the light that have transmitted through the filters Fv, Fi and F2, i.e. the areas Sv, Si and s2, respectively, and communicates them to the operation means 71.
The operation means 71 monitors the battery 100 based on the signals received from the light intensity measurement means P1, Pv, Pi and P2.
The operation means 71 measures an environmental temperature T0 around the battery 100 measured by the temperature assurance FBG 20 based on the area S1. The temperature can be calculated based on the area S1 because, as described above, the Bragg wavelength λ1 varies in response to the temperature of the temperature assurance FBG 20 and the area S1 varies in response to the Bragg wavelength λ1. This is performed by, for example, storing an equation representing the relationship between the temperature and the area S1 beforehand and assigning the S1 to the equation.
Also, the operation means 71 measures the voltage between the electrodes of the battery 100 measured by the FBG for voltage 40 based on the area Sv. The voltage can be calculated based on the area Sv because, as described above, the temperature of the FBG for voltage 40 varies in response to the environmental temperature T0 and the voltage applied to the metal layer 41 of the FBG for voltage 40, the Bragg wavelength λv varies in response to the temperature of the FBG for voltage 40 and the area Sv varies depending on the Bragg wavelength λv. As an example of the calculation method, an area difference may be calculated between the area Sv corresponding to the FBG for voltage 40 and the area S1 corresponding to the temperature assurance FBG 20 and the voltage may be calculated based on the area difference.
Thus, the power device monitoring system 1 measures the voltage value of the battery 100.
Also, the operation means 71 measures the current between the electrodes of the battery 100 (i.e. the current flowing through the electrical circuit C) measured by the FBG for current 50 based on the area Si. The current can be calculated based on the area Si because, as described above, the temperature of the FBG for current 50 varies in response to the environmental temperature T0 and the current flowing through the metal layer 51 of the FBG for current 50 and the Bragg wavelength λi varies depending on the temperature of the FBG for current 50 and the area Si varies in response to the Bragg wavelength λi. As an example of the calculation method, an area difference may be calculated between the area Si corresponding to the FBG for current 50 and the area S1 corresponding to the temperature assurance FBG 20 and the current may be calculated based on the area difference.
Thus, the power device monitoring system 1 measures the current value of the battery 100.
Also, the operation means 71 determines whether there is any abnormality regarding temperature in the battery 100 based on the area S2. For example, it is determined that there is an abnormality if the area S2 is equal to or greater than a predetermined threshold and otherwise it is determined that there is no abnormality. As shown in
As described above, the power device monitoring system 1 related to the first embodiment of the present invention can perform temperature measurements at a plurality of measurement positions with a simplified wiring because it provides the single optical fiber for the sensor 10 with the temperature assurance FBG 20 and the temperature measurement FBGs 30. Accordingly, effects of environmental temperature can be compensated for by measuring the temperature of the battery 100 using the temperature measurement FBGs 30 and measuring the environmental temperature using the temperature assurance FBG 20. In particular, critical accidents can be effectively reduced by more effectively detecting abnormal heating upon charging or discharging.
Further, in addition to the temperature assurance FBG 20 and the temperature measurement FBGs 30, the single optical fiber for the sensor 10 is provided with the FBG for voltage 40 and the FBG for current 50, so the temperature, the voltage and the current can be measured concurrently by a simple construction, enabling a comprehensive monitoring. In particular, monitoring the charged and discharged amounts for a chargeable and dischargeable secondary battery is important for extending life of the secondary battery.
Also, the light intensity measurement means P1, Pv, Pi and P2 only have to measure the total intensities of the light included in the corresponding wavelength bands and do not have to comprise any kind of spectroscope for measuring the detailed spectrum distribution, which makes the construction simple. However, it is also possible to use spectroscopes instead of the filters F1, Fv, Fi and F2, in which case they can be omitted.
Also, no current flows in or around the temperature assurance FBG 20 and the temperature measurement FBGs 30, so their own temperatures do not vary between when the power device monitoring system 1 is operating and when it is not. That is, no workload is required for warming up the temperature assurance FBG 20 or stabilizing the temperature assurance FBG 20 with respect to the environmental temperature. Further, variation of the Bragg wavelengths in the FBGs and their measurements are optical factors and not under electromagnetic interference, so the measurements can be performed with a high S/N ratio without any electromagnetic noise.
Also, the wavelength corresponding to the environmental temperature (the Bragg wavelength λ1), the wavelength corresponding to the temperature of the object to be monitored (the Bragg wavelength λ2) and the wavelengths corresponding to the current and the current (the Bragg wavelengths λi and λv) are measured based on variation in the Bragg wavelengths of the FBGs, i.e. based on the same physical principle, so their error compensation can be more precise.
The following modifications can be made on the above first embodiment.
In the first embodiment, the light measurement means 70 measures the temperature, the current and/or the voltage based on the light that has transmitted through the FBGs. In an alternative embodiment, a light processing device may measure the current or the voltage based on the light reflected by the FBGs. In this case, the light measurement means would be provided at the incident side of the optical fiber for the sensor to measure the spectra reflected by the FBGs. Further, the Bragg wavelengths would be identified as the wavelengths giving local maximum values in the measured spectra and the abnormality determination would also be performed based on the local maximum values.
The FBG for voltage 40, the FBG for current 50 or both of them can be omitted. In particular, if the FBG for voltage 40 is omitted, a standby current of the battery 100 can be reduced. Such a construction is effective for a monitoring system for a vehicle battery.
Although component units of the battery 100 are the battery cells 101 in the first embodiment, they may be rechargeable batteries, generators, transformers, etc. Further, different types of component units may be included.
Regarding the positional relationship between the temperature assurance FBG 20 and the temperature measurement FBG 30, in
Alternatively, the placement may be so that effects on the measured values of the temperature assurance FBG 20 due to the temperature of the battery 100 are smaller than effects on the measured values of the temperature measurement FBGs 30. For example, the positional relationship may be sufficient if the distance between the temperature assurance FBG 20 and the battery 100 is greater than the distance between the temperature measurement FBGs 30 and the battery 100 (or the distance between each temperature measurement FBG 30 and respective nearest battery cell 101).
In the first embodiment, two temperature measurement FBGs 30 are provided for each battery cell 101 which is the component unit of the battery 100. In an alternative embodiment, providing at least one temperature measurement FBG 30 for each component unit is sufficient. Further, in the case where temperature measurement is not required for each component unit, providing at least one temperature measurement FBG 30 for the entire battery 100 is sufficient.
Number | Date | Country | Kind |
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2012-011254 | Jan 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/051069 | 1/21/2013 | WO | 00 |