The invention relates to a system and method for detecting motion of a body. The invention further relates to a semiconductor wafer adapted to detect motion of such a wafer.
Accurate measurement of the position or position variations of moving bodies is required in various technological applications. As an example, lithographic projection tools and wafer inspection tools applied in the semiconductor industry require accurate information on position variations of semiconductor wafers. Another field of use involves the printed circuit board (PCB) industry, wherein information on the position of the PCB is required in mounting components on a PCB, printing patterns on a PCB or inspection of PCB's. Still another field of use involves position measurement and detection of motion of samples in e.g. electron microscopes.
Typically, translations or displacements of bodies are measured optically by providing incident light beams to said bodies. EP-A-0 603 905 discloses a displacement detection apparatus including a light source and a first and second diffraction grating arranged on a substrate. Light from the light source is diffracted by the first diffraction grating and the first order diffracted beams are irradiated onto the second diffraction grating. A light receiving element is provided with a third diffraction grating for synthesizing the first order diffraction beams of the second diffraction grating to convert the interference light into a signal representing a displacement of the substrate.
A disadvantage of the prior art apparatus is the limitation for rotation of the body in the plane of the diffraction pattern to enable accurate detection of the translation of the body. Rotation of the body in the plane of the diffraction pattern results in a rotation of the first order diffracted beams such that these diffracted beams do no longer accurately pass the optical systems and can no longer be appropriately detected.
It is an object of the invention to provide a system for detecting motion of a body with an increased allowable in-plane rotation range for the body.
This object is accomplished by a system for detecting motion of a body, said body comprising a first diffraction pattern and a second diffraction pattern with a predetermined orientation relative to said first diffraction pattern, wherein said system comprises:
optical means adapted to provide at least a first incident beam to said first diffraction pattern to obtain a first diffracted beam from said first diffraction pattern and at least a second incident beam, with a predetermined orientation relative to said first incident beam, to said second diffraction pattern to obtain a second diffracted beam from said second diffraction pattern;
means for detecting motion of said body on the basis of at least one of said first diffracted beam and said second diffracted beam.
As semiconductor industry constitutes an important application of the above system, it is another object of the invention to provide a semiconductor wafer adapted to be used in a system for detecting motion of such a wafer.
This object is accomplished by a semiconductor wafer with a first two-dimensional diffraction pattern and a second two-dimensional diffraction pattern arranged over said first diffraction pattern adapted to detect motion of said wafer. The diffraction patterns are preferably applied on the backside of the wafer or on a carrier to be attached to said wafer in order not to accommodate space required for processing.
It is another object of the invention to provide a method for detecting motion of a body with an increased rotation range in the plane of the diffraction grating.
This object is accomplished by a method for detecting motion of a body, said body comprising a first diffraction pattern and a second diffraction pattern with a predetermined orientation relative to said first diffraction pattern, wherein said method comprises the steps of:
providing a first incident beam to said first diffraction pattern to obtain a first diffracted beam;
providing a second incident beam to said second diffraction pattern to obtain a second diffracted beam, and
detecting motion of said body on the basis of at least one of said first diffracted beam and said second diffracted beam.
During rotation of the body, and consequently of the diffraction patterns or diffraction gratings, the direction of the first order diffracted beams may vary. As the system and method according to the invention employ at least two diffraction patterns for said body, each of said diffraction patterns arranged to be responsive to at least one of said incident beams, suitable orientation of the diffraction patterns and said optical means results in an increased in-plane rotation range for detecting motion of the body.
The embodiment of the invention as defined in claim 2 allows to employ a single sensor system for translations in the plane of the diffraction pattern.
The embodiment of the invention as defined in claim 3 and 14 has the advantage that the increased in-plane rotation range is obtained for each point common to both diffraction patterns.
The embodiment of the invention as defined in claim 4 has the advantage that the out-of-plane rotation or tilt range may be enhanced using a single sensor system.
The embodiment of the invention as defined in claims 5 and 15 has the advantage that large rotations of the body in the plane of the diffraction patterns, such as rotations of a semiconductor wafer over e.g. 90 or 180 degrees, can be detected.
The embodiment of the invention as defined in claims 6 and 16 has the advantage that the center of rotation of the body may be arbitrary.
The embodiment of the invention as defined in claims 7 and 8 has the advantage that not only displacement of the body can be detected but also information is made available on the absolute position on the body.
The embodiment of the invention as defined in claims 9 and 18 provides a suitable system for arranging said diffraction patterns one above the other. Selection of a particular diffraction grating is e.g. based on the grating period of the diffraction grating and/or the wavelength of the optical measurement system.
The embodiment of the invention as defined in claim 10 has the advantage that an optimal measurement range is obtained by arranging the measurement systems such that the relevant diffraction beam or diffraction beams for detecting motion of the body are either received by the first or the second measurement system. Accordingly, detection of one or more of the first diffracted beams can first be performed by the first measurement system, and, as the variation in the direction of these first diffracted beams due to rotation of the body makes these beams run out of this first measurement system, the second measurement system is arranged such that it receives the second diffracted beams indicative of the same motion component of the body.
The embodiment of the invention as defined in claims 11 and 19 has the advantage that translations of the body out of the plane of the diffraction patterns can be detected. A particularly interesting embodiment is defined in claims 12 and 20 that allows detection of all translations, i.e. in-plane and out-of-plane, of the body. A further embodiment of the invention is defined in claims 13 and 21. In this embodiment, all rotations of the body, both in the plane and out of the plane of the diffraction gratings, can be detected. Further, if the body rotates, this also influences the phases of the diffracted beams for measuring translation of the body. Therefore, for a body with a significant rotating motion component, the rotation should be determined to calculate the translation of the body. Accordingly, a system is obtained adapted to detect all motions of the body with an increased in-plane rotation range.
It should be appreciated that the embodiments described above, or aspects thereof, may be combined.
The invention will be further illustrated with reference to the attached drawings, which schematically show a preferred embodiment according to the invention. It will be understood that the invention is not in any way restricted to this specific and preferred embodiment.
In the drawings:
The present invention relates to a system and method to detect motion of a body that allows the body to rotate in the plane of the grating, while still enabling measurement of the diffraction orders to detect motion of said body.
The first optical measurement system 4A provides a first incident beam 5 to the first diffraction pattern 3A to obtain a first diffracted beam 6. The second optical measurement system 4B, with a predetermined orientation relative to said first optical measurement system 4A, for providing a second incident beam 7 to said second diffraction pattern 3B to obtain a second diffracted beam 8. The system 1 is arranged such that the diffracted beams 6, 8, or at least one diffraction order, are directed towards the measurement systems 4A and 4B respectively.
An embodiment for such a system 1 is illustrated below with reference to
The first and second optical measurement system 4A, 4B comprise means for detecting motion of the body 2 on the basis of at least said first diffracted beam. Motion of the body 2 in the plane of the gratings 3A, 3B may e.g. be detected by measuring the phase difference between the first diffracted beam 6 and the second diffracted beam 8. Alternatively or in addition, the phase difference can be measured between the first incident beam 5 and the first diffracted beam 6 and/or the phase difference between the second incident beam 7 and the second diffracted beam 8. Such a system is described in detail in a co-pending patent application (“Detection system for detecting translations of a body ”) of the applicant and allows to detect motion of the body 2 out of the plane of the diffraction gratings 3A, 3B as will be further illustrated with reference to
The first grating 3A is provided on top of the second grating 3B. Such multi-layered gratings may e.g. be provided by methods known as such from manufacturing Super Audio compact discs (CD) or multi-layer digital versatile discs (DVD). Measures have been taken for the second incident beam 7 to reach the second grating 3B. As an example, the first optical measurement system 4A and/or the first diffraction grating 3A is adapted to have said first incident beam 5 select said first diffraction pattern 3A and said second optical measurement system 4B and/or said second diffraction grating 3B is adapted to have said second incident beam 7 select said second diffraction pattern 3B. Selection of a particular diffraction grating 3A, 3B is e.g. based on the grating period p (see
In operation, rotation of the body 2 in the plane of the diffraction pattern 3A, the direction of the diffracted beams 6, 8, especially the first orders thereof as indicated in
Although
In
Finally, a description of a particularly advantageous embodiment of the invention will be briefly described with reference to
A similar description is valid for the second incident light beam 7 and the second diffracted light beam 8 obtained from the second diffraction grating 3B.
As an example,
The system 1 further comprises position sensitive detectors 10 arranged to receive further orders, in
More precisely, for a two-dimensional diffraction grating 3A, diffraction orders are indicated by two coordinates. The first order is indicated by (0,0), the first order in the x-direction by (1,0), the first order in the y-direction by (0,1) etc. In the embodiment described here, the further orders (0,0) and (−1,0) are used for measuring the rotation of the body 2. The order (0,0), also indicated in this text by order 0, is only sensitive to rotations Rx and Ry, while higher orders, here (−1,0) are sensitive to Rx, Ry and Rz. However, other further orders, such as (−1,−1), may be used as well. The indication hereinafter of the order by two coordinates is omitted for clarity purposes.
The diffracted +1st order beams 61, 62, 63 are directed to first redirection means 11. After passing this retro-reflector, the beams 61, 62, and 63 are directed to the grating 3A for a second time. Some of the diffracted beams are incident on the optical heads 4A and the phase of these further diffracted beams is measured for detecting a translation of the grating 3.
The diffracted orders 0 and −1 fall onto the two-dimensional position sensitive detector 10 and a one-dimensional position sensitive device, respectively. The position of the spot of diffraction order 0 is measured in two directions with the two-dimensional position sensitive detector 10, whereas the position of the −1st order beam is measured in one direction.
The three phase measurements and the three spot position measurements are used to determine the three translations and three rotations of the diffraction grating 3.
In
The three optical heads 4A are positioned and oriented such that the three incident light beams 51, 52 and 53 are directed along three edges of a virtual pyramid P, shown in
The function of the first redirecting means 11, hereinafter also referred to as zero-offset retro-reflector, is to redirect an incoming beam such that the reflected beam is parallel to the incoming beam and also coincides with the incoming beam. The zero-offset retro-reflector 11 comprises a cube corner 12, a polarizing beam splitter cube 13, a half wavelength plate 14, and a prism 15 acting as folding mirror. Normally, cube corners are used as retro-reflectors. The incident and reflected beams are parallel to each other, but they are spatially separated. The zero-offset retro-reflector 11 redirects an incident beam along the same optical path back to the grating 3A. If the direction or the position of the incident beam is not nominal, then the offset between the incident and reflected beams will not be zero.
It should be noted that the above-mentioned embodiments illustrate, rather than limit, the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. The gist of the invention relates to the insight that suitable orientation of the diffraction patterns and the measurement systems results in an increased measurement range for detecting motion of the body. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word “comprising” does not exclude the presence of elements or steps other than those listed in a claim. The word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
Number | Date | Country | Kind |
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04105956.9 | Nov 2004 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB05/53790 | 11/16/2005 | WO | 00 | 5/17/2007 |