This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2008-116907, filed on Apr. 28, 2008, the entire contents of which are incorporated herein by reference.
The embodiments discussed herein are directed to an optical waveguide device and a method for manufacturing the optical waveguide device.
At present, as a modulation method in an optical transmission system, there are cases of using a Mach-Zehnder external modulator using LiNbO3 (lithium niobate) etc. (hereafter referred to as LN modulator).
In particular, compared with direct modulation, the external modulator is advantageous in terms of a high-speed characteristic and a wavelength characteristic. Therefore, the external modulator is widely used in a 10-GHz band high-speed optical communication system.
An optical waveguide 3 is formed on a chip 1 of a LiNbO3 substrate. Further, on the above chip 1, an electrode 2 functioning as a microwave transmission path for propagating a modulation signal is formed. Optical waveguide 3 includes a first optical waveguide 3A and a second optical waveguide 3B. By means of a 3-dB coupler 4A on the input side, an input optical signal is branched into the first optical waveguide 3A and the second optical waveguide 3B. Further, by means of a 3-dB coupler 4B on the output side, the optical signals transmitted through the first optical waveguide 3A and the second optical waveguide 3B are coupled. With the above configuration, a Mach-Zehnder interferometer is formed.
In case of a Z-cut modulator, an output light Pout of the LN modulator is expressed as follows:
Pout=4k(1−k)cos2(Δφ)
where,
k: coupler branch ratio in the Mach-Zehnder interferometer (normally 0.5)
Δφ: phase difference between the branches of the Mach-Zehnder interferometer.
However, the above LiNbO3 external modulator (LN modulator) latently has a phenomenon (temperature drift) that the working point is shifted by temperature and a phenomenon (DC drift) that the working point is shifted when a direct current is made to flow.
Therefore, to enable working at a desired working point (output) O in
As depicted in
The configuration illustrated in
Here, in any case of the configurations illustrated in
In contrast, it is desired to detect the monitor light with an identical phase to the signal light Pout in the situation that a variety of transmission systems, such as a DPSK (differential phase shift keying) transmission system and a duo-binary transmission system allowing intersymbol interference (ISI) between neighboring signals, are being studied, in addition to the RZ (return-to-zero) or the NRZ (non-return-to-zero) transmission system as the signal mode.
According to the invention described in JAPANESE Unexamined Patent Application Publication No. 2001-215371 (Patent document 1), an introduction layer portion having a high refractive index is formed on a waveguide, and by means of a detector closely mounted thereon, an unnecessary light is monitored.
According to the invention described in Japanese Unexamined Patent Application Publication No. 2002-40304 (Patent document 2), a V-shaped groove is formed transversally across a waveguide from the upper face of a substrate, and by means of a detector disposed on the back face, an unnecessary light is monitored. Also, by forming a deep groove transversally and obliquely relative to a traveling direction across a vertical section, monitoring is performed by a detector disposed on the upper face.
According to the invention described in Japanese Unexamined Patent Application Publication No. 2003-98368 (Patent document 3), by forming a deep groove transversally and obliquely relative to a traveling direction from the upper face of a substrate, a reflective light is monitored in a horizontal direction.
The invention described in Patent document 1 is a method for monitoring with a phase identical to the signal light Pout. Because the monitor PD is directly disposed on the optical waveguide, there is a problem of necessitating complicated and precise manufacturing processes.
The inventions described in Patent documents 2, 3 are other methods for monitoring with an identical phase. However, because it is necessary to form a deep groove transversally across the waveguide, the structure becomes complicated.
Accordingly, in consideration of the aforementioned points, it is an object of the present invention to provide a configuration with a simple structure, enabling output of a monitor light with a phase identical to a signal light Pout.
In order to solve the aforementioned problems, an optical waveguide device includes a substrate; an optical waveguide being formed in a plane of the substrate and constituted of an input optical waveguide and an output waveguide; an electrode being formed on the substrate correspondingly to the optical waveguide; a reflective groove being formed on the output waveguide and having a normal line with a predetermined angle relative to an optical axis of the output waveguide; and a monitor device monitoring an output light reflected by the reflective groove.
Because the reflective groove is formed on the output waveguide, it becomes possible to monitor an output light reflected by the reflective groove with a phase identical to the signal light Pout.
Additional objects and advantages of the invention (embodiment) will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
The preferred embodiment of the present invention is described hereinafter referring to the charts and drawings.
The optical waveguide devices depicted in
Optical waveguide 3 includes a first optical waveguide 3A and a second optical waveguide 3B. By means of a 3-dB coupler 4A disposed on the input side, an input optical signal is branched into the first optical waveguide 3A and the second optical waveguide 3B. Further, by means of a 3-dB coupler 4B disposed on the output side, optical signals propagated through the first optical waveguide 3A and the second optical waveguide 3B are coupled. As such, a Mach-Zehnder interferometer is configured.
On a signal light waveguide 10 between the Mach-Zehnder interferometer and the output end of the chip, a discontinuous waveguide portion is formed by a reflective groove 20. Here, reflective groove 20 has a width of several μm to several tens of μm and a shallow depth of the order of 1 μm, and is disposed transversally and obliquely relative to the optical axis of the signal light waveguide 10.
A portion of the signal light propagated through optical waveguide 10 is reflected on the discontinuous waveguide portion produced by the above-mentioned shallow reflective groove 20, and collected at the chip side face. The collected monitor light is received by a monitor PD disposed on the side face of the chip.
An optical loss produced at the discontinuous waveguide portion by reflective groove 20, which is minute in width and shallow in depth, is extremely small. Therefore, there is produced a small influence which is not so great as deteriorating the device characteristic.
Here, depending on an angle produced by the optical axis of reflective groove 20 at the discontinuous waveguide portion, the monitor light becomes incident perpendicularly to the chip side face. The monitor light is then reflected on the chip side face, so as to return intact to reflective groove 20. Further, on reflective groove 20, the monitor light is reflected toward Pin, the input side of the waveguide, which is not preferable for use as an external modulator.
Further, if an incident angle on the side wall of the chip is large, total reflection is produced in case of a material having a large refractive index such as LiNbO3 (LN). This may cause incapability of being input to the monitor PD.
The above diffusion waveguide 10 has a mode field in which the signal light power is spread in upward and downward directions.
On the upper layer portion of waveguide 10 formed by diffusion, there is formed a shallow reflective groove 20 of approximately 1 μm in thickness and approximately 20 μm in width. An unnecessary light reflected by the above shallow reflective groove 20 is used as monitor light Pmon. An area in which the above reflective groove 20 is formed is an upper layer portion of waveguide 10, which is therefore a skirt area of the mode field. Accordingly, an influence upon the level of an output optical signal Pout is small.
Further, as can be understood from the plan views illustrated in
As illustrated in
Now, let n1 to be the refractive index of the chip (2.14 in case of LN), and let n2 to be the refractive index of the outer side of the chip (normally 1, because of air). Then, it is necessary to satisfy (sin ψ)<(n2/n1), because the angle ψ of the monitor light Pmon incident on the side face of the chip is to be determined to prevent the occurrence of total reflection.
In other words, depending on the angle of reflective groove 20 relative to the optical axis, the monitor light Pmon is incident perpendicularly to the chip side face H. This causes the monitor light Pmon, reflected on the chip side face H, to return to reflective groove 20 intact. Further, on reflective groove 20, the reflection is made toward a signal light source (laser) on the input side of waveguide 10. The above-mentioned case is not preferable for use as an external modulator.
Therefore, to prevent the occurrence of such an inconvenience, the inclination θ relative to the optical axis of the signal light and the inclination ω of the reflective groove 20 relative to the optical axis of the signal light are determined.
Alternatively, as another embodiment of reflective groove 20, the cross section shape thereof is formed so that the angle of side wall 20A of reflective groove 20 has an inclination angle, instead of being perpendicular. Namely, in
When viewed from the upper face, even if the monitor light Pmon is incident perpendicularly to the chip side face H (that is, ψ=0 in
Further, in
Namely, an individual optical waveguide device is cut out as a chip from the LN substrate of a wafer shape, using a dicing saw. At this time, the side cross-section on the upper end side of the chip has a coarse face after the cutout using the dicing saw. This affects the connection to an external optical fiber.
On the other hand, in the configuration illustrated in
The above embodiment is suitable for a vector modulator for DQPSK modulation scheme etc., being configured of a pair of Mach-Zehnder interferometers T1, T2.
In each pair of Mach-Zehnder interferometers T1, T2 constituting the vector modulator, shallow reflective grooves 21A, 21B and 21C are provided to receive the monitor light Pmon.
The configuration conditions of the respective reflective grooves 21A, 21B and 21C are the same as described before in regard to
Further, it is possible to use a similar configuration as a variable attenuator. By setting a light amount ratio of the signal light Pout to the monitor light Pmon to be a predetermined value, as an embodiment, it is possible to use as the variable attenuator. Further, in the variable attenuator also, in view of control, it is important to monitor the output light.
When the optical waveguide device is used as variable attenuator, in
For example, assume that the light amount ratio of the monitor light to the signal light is 1:20. If the output of the monitor light is 1 μW, then it is known that the signal light output is 20 μW. Therefore, if it is desired to obtain the signal light output of 40 μW, the applied voltage is fed back so that the monitor light of 2 μW is output.
As such, it is preferable to design beforehand a suitable output ratio of the monitor light to the signal light.
In the following, an embodiment of the manufacturing process of the optical waveguide device having the above-mentioned configuration will be described.
In
Next, on the Ti layer after the vapor deposition, a photoresist PR is coated with a thickness of approximately 1 μm. Further, a photoresist coated by a general photolithography method is patterned. Using the above patterned photoresist as a mask, a Ti film is patterned (process P2).
At the time of the above patterning, either dry etching or wet etching is applicable. At this time, with modulator, switch, filter, VOA (variable optical attenuator), etc., a general directional coupler and a Mach-Zehnder interferometer having a Y branch are configured.
After patterning, Ti is diffused in the LN substrate at 1,000° C.-1,100° C., so as to form an optical waveguide (process P3).
Here, Mg may be used in place of Ti. Also, it may be possible to form the optical waveguide by a proton exchange method.
Next,
The vapor deposition of the buffer layer (SiO2 layer) is performed using spattering, an EB (electron beam) vapor deposition device, or the like. The thickness of the buffer layer is optimized according to a necessary bandwidth and an electric reflection amount, which is set to be around 0.5 μm to 1.0 μm in ordinary cases.
The coating of the Si film is also vapor deposited by spattering etc., with a thickness of appropriately 0.1 μm.
Further, for undercoating to plate an electrode of Au, Au vapor deposition is performed. This is also vapor deposited to the order of 0.1 μm by means of the EB vapor deposition device etc. After the resist is patterned, etching is performed, and Au plating for electrode is performed (process P7).
Similar to the buffer layer (SiO2 layer), the thickness of the Au plating is optimized according to a bandwidth, electric reflection, etc., which is set to be 5-20 μm or of that order in ordinary cases.
Next, by cutting using a dicing saw of a desired size, an individual optical waveguide device chip is obtained.
Here, as an embodiment, not only the LN modulator, it is also possible to form using other dielectrics and polymer materials having larger electro-optic coefficients than LN (lithium niobate). Using the optical circuit pattern similar to the LN modulator, a variable attenuator can also be formed.
In this case, different from the LN waveguide, the film thickness of the portion of an overclad layer 10 over the core is generally several μm to several tens of μm. In that case, desirably, reflective groove 20 has a depth enough to reach either the vicinity of the core or a portion of the core. As to the generation method of reflective groove 20, it is possible to use etching such as RIE (reactive ion etching), similar to the case of LN.
In
Subsequently, similarly by using the spinner etc., a thin film of a core material 11 is formed to have a thickness of the order of 7 μm (process P11).
A resist 12 is coated thereon, and to obtain a desired waveguide circuit, resist 12 is patterned by a general photolithography method (process P12). By etching the above resist using RIE etc., a core 11A is formed to be a center of the mode field of waveguide 3 (process P13).
Further, an overclad layer 13 with a film thickness of approximately 20 μm is formed by a similar method to the case of underclad layer 10 (process P14).
In
Reflective groove 20 has a depth enough to touch a portion of the mode field of waveguide 11. Here, the depth is determined to reach immediately before core 11A.
Next, an electrode is formed according to an electrode formation process illustrated in
By patterning a resist 16 by photo etching (process P18), an electrode pattern 15A is formed (process P19). Next, by cutting using a dicing saw of a desired size, an individual chip is obtained (process P20).
Now, as a third embodiment, by utilizing a thermo-optic effect instead of the electro-optic effect used in the second embodiment, it is possible to obtain an optical device which utilizes optical monitoring, such as a variable attenuator formed of a PLC (planar lightwave circuit) using a glass waveguide.
The configuration of the optical circuit in the above case is identical to the devices having been described above.
Referring to
As a process for forming an underclad layer corresponding to the process P10 depicted in
When using the glass waveguide in the third embodiment, the subsequent processes are identical to the processes P11-P14 depicted in
In the above description of the embodiments, although the optical waveguide is exemplified by LiNbO3 (LN) substrate 1, it is possible to be replaced by a Si substrate. Further, the above-mentioned optical waveguide 3 may also be formed of a polymer material, glass formed by the flame deposition method, glass formed by the CVD method, or glass formed by the spattering method.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the principles of the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiment(s) of the present invention(s) has(have) been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2008-116907 | Apr 2008 | JP | national |