The present invention relates generally to semiconductor devices and more particularly to ferroelectric capacitors and methods for fabricating ferroelectric capacitors with controlled crystallographic texture in a semiconductor device.
Memory is used for storage of data, program code, and/or other information in many electronic products, such as personal computer systems, embedded processor-based systems, video image processing circuits, portable phones, and the like. Memory cells may be provided in the form of a dedicated memory integrated circuit (IC) or may be embedded (included) within a processor or other IC as on-chip memory. Ferroelectric memory, sometimes referred to as “FRAM” or “FERAM”, is a non-volatile form of memory commonly organized in single-transistor, single-capacitor (1T1C) or two-transistor, two-capacitor (2T2C) configurations, in which each memory cell includes one or more access transistors and one or more ferroelectric capacitors for storing data. The non-volatility of an FERAM memory cell is the result of the bi-stable characteristic of the ferroelectric material in the cell capacitor(s), wherein the ferroelectric material has multiple stable polarization states.
Ferroelectric memory cells are often fabricated in stand-alone memory integrated circuits (ICs) and/or in logic circuits having on-board non-volatile memory (e.g., microprocessors, DSPs, communications chips, etc.). 1T1C ferroelectric memory cells typically comprise a ferroelectric (FE) capacitor that stores a binary data bit, and a cell access transistor, typically a MOS device, that selectively connects the FE capacitor to one of a pair of complimentary bitlines, with the other bitline being connected to a reference voltage. The individual cells are commonly organized as individual bits of a corresponding data word, where the cells of a given word are accessed concurrently by activation of platelines and wordlines by address decoding circuitry. The cells are typically organized in an array, such as folded-bitline, open-bitline, etc., wherein the individual cells are selected by plateline and wordline signals from address decoder circuitry, with the data being read from or written to the cells along bitlines using sense amp and other I/O circuits. In a typical 1T1C memory cell, a ferroelectric capacitor is coupled between a plateline signal and a source/drain of the MOS cell transistor, the other source/drain is connected to a bitline, and the transistor gate is connected to a wordline control signal to selectively couple the capacitor with the bitline during read and write operations.
Such ferroelectric memory devices provide non-volatile data storage where the ferroelectric cell capacitors are constructed using ferroelectric dielectric material situated between two conductive electrodes, which may be polarized in one direction or another in order to store a binary value. The ferroelectric effect allows for the retention of a stable polarization in the absence of an applied electric field due to the alignment of internal dipoles within Perovskite crystals in the ferroelectric material. This alignment may be selectively achieved by application of an electric field that exceeds the coercive field of the material. Conversely, reversal of the applied field reverses the internal dipoles. The response of the polarization of a ferroelectric capacitor to the applied voltage may be plotted as a hysteresis curve.
Data in a ferroelectric data cell is typically read by connecting a reference voltage to a first bitline and connecting the cell capacitor between a precharged complimentary bitline and a plateline signal voltage. This provides a differential voltage on the bitline pair, which is connected to a sense amp circuit. The reference voltage is typically supplied at an intermediate voltage between the voltage associated with a capacitor programmed (e.g., polarized) to a binary “0” and that of the capacitor programmed to a binary “1”. The polarity of the sensed differential voltage thus represents the data stored in the cell, which is buffered and applied to a pair of local IO lines. The transfer of data between the ferroelectric memory cell, the sense amp circuit, and the local data bitlines is controlled by various access transistors, with switching signals being provided by control circuitry in the device.
Connection of the ferroelectric cell capacitor between a plateline signal and a precharged bitline during a read operation causes an electric field to be applied to the cell capacitor. If the field is applied in a direction so as to switch or reverse the internal dipoles, more charge will be moved than if the dipoles are not reversed. As a result, the sense amplifier can measure the charge applied to the cell bit lines and produce either a logic “1” or “0” at the sense amp terminals. Since reading the cell data is a destructive operation, the sensed data is then restored to the cell following each read operation. To write data to the cell, an electric field is applied to the cell capacitor by a sense amp or write buffer to polarize it to the desired state. Ferroelectric memories provide certain performance advantages over other forms of non-volatile data storage devices, such as flash and EEPROM type memories, for example, short programming (e.g., write access) times and low power consumption.
One performance measure for ferroelectric memory is the signal margin provided between the programmed “0” and “1” data states, which is related to the switched or switchable polarization Psw of the ferroelectric material used in the cell capacitor, usually expressed in uCcm−2. In this regard, the signal margin is related to the amount of charge transferred to the precharged bitline when the plateline pulse is applied to the selected cell capacitor, wherein the ferroelectric capacitor switches polarity as a result of the plateline pulse for one data state, and does not change polarity for the other binary data state. As the signal margin decreases, the ability to reliably discern the programmed data state is reduced.
In addition to switched polarization, the signal margin is also affected by the amount of ferroelectric material fatigue over repeated access after the cell has been programmed, wherein the amount of switched charge during a read operation may decrease with number of cycles. Another performance metric is the retention, which is a measure of the relaxation of the ferroelectric material over time of programmed data when power is removed from the memory cells. As semiconductor devices are scaled to smaller and smaller dimensions and as operating voltages and power levels are reduced, it is desirable to control and/or improve ferroelectric memory data retention and signal margin.
The following presents a simplified summary in order to provide a basic understanding of one or more aspects of the invention. This summary presents one or more concepts of the invention in a simplified form as a prelude to the more detailed description that is presented later and is not an extensive overview of the invention. In this regard, the summary is not intended to identify key or critical elements of the invention, nor does the summary delineate the scope of the invention.
The invention relates to semiconductor devices and ferroelectric capacitors, as well as fabrication methods therefor, in which the crystallographic texture of the ferroelectric material is controlled during formation, to facilitate improved capacitor performance with respect to signal margin and data retention in memory and other semiconductor devices.
In one aspect of the invention, semiconductor devices and ferroelectric capacitors therefor are provided, wherein the ferroelectric capacitor comprises upper and lower conductive electrodes and a ferroelectric material between the electrodes. The ferroelectric material comprises unit cells having an elongated dimension (e.g., such as tetragonal PZT unit cells which are elongated in the [001] direction in the examples illustrated below), where 50-80% of the unit cells in the ferroelectric material are oriented with elongated dimensions substantially normal to the capacitor electrodes (e.g., parallel to the capacitor axis). The provision of PZT or other ferroelectric material with controlled crystallographic texture in the range of 50-90% along the [001] direction is believed to provide enhanced capacitor switched polarization without significant detrimental relaxation effects, thereby improving signal margin for data state detection in ferroelectric memory applications, as well as providing enhanced data retention. The invention thus facilitates ferroelectric memory devices with improved performance compared with conventional ferroelectric capacitors having randomly oriented PZT with uncontrolled crystallographic texture.
Another aspect of the invention provides a method of fabricating a ferroelectric capacitor, wherein a conductive lower electrode material is formed above a semiconductor body, and a ferroelectric material is formed above the lower electrode material. The ferroelectric material comprises unit cells, such as tetragonal PZT unit cells, that individually comprise an elongated dimension (e.g., [001] dimension), wherein 50-90% of the unit cells are oriented with elongated dimensions substantially parallel to an axis of the capacitor (e.g., normal to an upper surface of the semiconductor body in vertical capacitor implementations). In one example, the ferroelectric material formation includes preheating the wafer in a substantially non-oxidizing ambient, such as Argon (Ar). The ferroelectric material is then deposited through metal organic chemical vapor deposition (MOCVD) or CVD or ALD or other deposition processes at a pressure of about 8 Torr after preheating.
The following description and annexed drawings set forth in detail certain illustrative aspects and implementations of the invention. These are indicative of but a few of the various ways in which the principles of the invention may be employed.
The present invention will now be described with reference to the attached drawing figures, wherein like reference numerals are used to refer to like elements throughout. The invention relates to semiconductor device fabrication and the formation of ferroelectric capacitors with optimized ferroelectric material crystallography. The invention may be carried out in any type of semiconductor device, for example, devices having memory cells with ferroelectric cell capacitors or other devices in which ferroelectric capacitors are used. The various aspects and advantages of the invention are hereinafter illustrated and described in conjunction with the drawings, wherein the illustrated structures are not necessarily drawn to scale. FIGS. 1, 2A-2E, and 3 illustrate an exemplary ferroelectric capacitor having an optimized ferroelectric material crystallography, as well as an exemplary fabrication method therefor in accordance with various aspects of the present invention.
In
The exemplary ferroelectric capacitor CFE is formed above the plateline source/drain contact 16, where the capacitor CFE comprises a first or lower conductive non-perovskite electrode 18, a ferroelectric material 20 having controlled crystallographic orientation in accordance with the invention, and a conductive second or upper non-perovskite electrode 22. An optional lower diffusion barrier layer 30 is formed prior to fabrication of the ferroelectric capacitor CFE, and an optional sidewall diffusion barrier 46 is formed over the capacitor CFE for inhibiting hydrogen diffusion during fabrication. A first inter-level or inter-layer dielectric (ILD0) 24 is formed over the barrier 46, and conductive contacts 26 are formed through the dielectric 24 (and through the barrier 46) to couple with the upper capacitor electrode 22 (plateline) and with the bitline contact 16 in the PMD level 14.
Referring also to
The inventors have appreciated a performance tradeoff in ferroelectric memory capacitors that can be optimized through control of the ferroelectric material crystallographic texture. On one hand, increased volume orientation of the ferroelectric material 20 along the [001] direction improves data retention and switched polarization (Psw typically expressed in units of uCcm−2), as illustrated below in
Accordingly, the inventors have found that forming the ferroelectric material 20 with about 50-90% by volume of the unit cells oriented with the elongated c-dimension substantially parallel to the capacitor axis 48 (substantially normal to the plane of the substrate 4 in the device 2, referred to herein as volume orientation in the [001] direction) can provide optimal performance with respect to switchable polarization for enhanced signal margin and data retention, without significant penalty in polarization relaxation effect. In another preferred embodiment of the invention, [001] volume orientation of 50-70% has been found to further optimize such performance measures. In still another possible implementation, [001] volume orientation of 60-70% provides significant performance advantages, particularly when compared with conventional PZT ferroelectric capacitors having generally random crystallographic texture. In one particular example illustrated below in
In the case of PZT and other perovskite ferroelectric materials, the unit cell is a tetragonal arrangement that is close to cubic over certain temperature ranges, with an elongation or tetragonal distortion in the [001] direction of about 1 to 4%, wherein the c-dimension in
The exemplary PZT material 20 is made up of cations and anions, including Pb, Zr, Ti and oxygen, where the Zr and Ti are interchangeable, and they sit close to the very center of the cell, as illustrated in
The inventors have further appreciated that the lower electrode 18 is advantageously made from a substantially non-oxidized non-perovskite material, such as Iridium, in order to facilitate fabrication of PZT with a volume fraction of [001] oriented cells in the range of 50-90%. In this regard, the inventors have found that the lower electrode material 18 on which the ferroelectric 20 is formed, and in particular, the amount of oxygen thereof, may contribute to or detract from the goal of achieving a controlled ferroelectric crystallographic texture. Oxides in the lower electrode 18 are believed to promote formation of randomly oriented ferroelectric 20, whereas employing Iridium or other substantially non-oxidized electrode material 18 may facilitate forming ferroelectric material 20 of controlled volume orientation in the [001] direction.
For example, preheating the Ir bottom electrode wafer in an oxygen ambient prior to deposition of the ferroelectric material leads to the formation of an iridium oxide layer. The oxidizer gases such as oxygen, nitrous oxide during the ferroelectric material deposition over an Iridium bottom electrode may lead to formation of an Iridium oxide IrO, which then acts as a template for ferroelectric crystal formation. Since IrO basically consists of cubic unit cells, PZT deposited onto IrO tends to template off the cubic IrO structure, and forms more randomly oriented PZT cells than is desirable. Although Ir is also not perfectly matched to the desired [001] PZT crystallography, the inventors have found that the mismatch between Ir and PZT is more than that between IrO and PZT, and is significant enough that the deposited PZT material 20 does not tend to conform itself to the Ir. As a result, PZT material 20 formed over Ir or other non-oxidized lower electrode material 18 tends to grow in its own preferred state, which is generally aligned with the elongated dimensions being substantially parallel to the capacitor axis 48.
In addition, the inventors have found that controlling the deposition chamber pressure in preheating the wafer and/or in depositing the ferroelectric material 20 advantageously facilitates control of the crystallographic texture. In one example, the deposition chamber is controlled at a pressure of 6-10 Torr, such as about 8 Torr, to preheat the wafer at about 600-670 degrees C. in a non-oxidizing ambient (e.g., Argon) with no precursors flowing in the chamber. Subsequently, suitable precursors are introduced into the chamber (e.g., PbO+ZrO2+TiO2 in one example) to form PZT ferroelectric material 20 over the electrode 18 while maintaining the chamber pressure at 6-10 Torr, such as about 8 Torr. In this example, the inventors have found that the ferroelectric material 20 can be deposited with a volume fraction of about 50-80% oriented with the elongated cell dimension substantially parallel to the capacitor axis 48. In other preferred implementations, the fabrication process can be controlled to form ferroelectric materials 20 having [001] volume orientations of about 50-70% in one example, and about 60-70% in another example.
Beginning at 102 in
At 112, a metal organic CVD (MOCVD) process is begun by introduction of suitable precursor gases (e.g., PbO+ZrO2+TiO2), to form PZT or other ferroelectric material 20 over the bottom electrode 18, as illustrated in
Thereafter at 114, the upper conductive electrode 22 is formed, as illustrated in
In addition, as illustrated in
In this particular case, an optimized PZT material 20 could comprise, for example, a [001] volume fraction of about 60% with a tetragonal distortion (e.g., c-direction elongation) of about 1% (e.g., c/a ratio of about 1.01). However, other materials are contemplated within the scope of the invention having different tetragonal distortion vs. [001] volume fraction relationships. For instance, another film could have higher tetragonal distortion values than those illustrated in
Although the invention has been illustrated and described with respect to one or more implementations, alterations and/or modifications may be made to the illustrated examples without departing from the spirit and scope of the appended claims. In particular regard to the various functions performed by the above described components or structures (assemblies, devices, circuits, systems, etc.), the terms (including a reference to a “means”) used to describe such components are intended to correspond, unless otherwise indicated, to any component or structure which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary implementations of the invention. In addition, while a particular feature of the invention may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “including”, “includes”, “having”, “has”, “with”, or variants thereof are used in either the detailed description and the claims, such terms are intended to be inclusive in a manner similar to the term “comprising”.
This application is related to U.S. patent application Ser. No. 10/356,114, filed on Jan. 30, 2003, entitled METHOD OF MAKING A HAZE FREE PZT FILM, the entirety of which is hereby incorporated by reference as if fully set forth herein.