The present application claims priority under 35 U.S.C. 119, based on each of the following patent applications:
Japanese Patent Application No. 2003-181794, filed on Jun. 25, 2003;
Japanese Patent Application No. 2003-181795, filed on Jun. 25, 2003;
1. Field of the Invention
The present invention relates to an outboard engine provided with an internal combustion engine having a throttle valve device capable of being easily operated from outside the outboard engine and of being neatly arranged inside an engine cover covering the internal combustion engine.
2. Description of the Related Art
A prior art outboard engine provided with an internal combustion engine and a throttle valve device combined with the internal combustion engine, and disclosed in JP 8-91297 A uses a push-pull cable, namely, a Bowden cable, for transmitting a throttle operating force to a driven part of the throttle valve device.
In the outboard engine disclosed in JP 8-91297 A, the inner cable of the Bowden cable is connected to a control lever disposed in a front part of the outboard engine, another cable is extended between a drive pulley combined with the control lever, and a driven pulley combined with the throttle valve device disposed in a rear part of the outboard engine. The inner cable of the Bowden cable is moved relative to the outer cable of the Bowden cable to turn the driven pulley in a desired direction for opening or closing the throttle valve device by the drive pulley.
Since the drive and the driven pulley respectively having certain diameters are used for transmitting the sliding motion of the inner cable of the Bowden cable to the valve shaft of the throttle valve device, a comparatively large space available for placing the drive and the driven pulley must be formed around the throttle valve device and hence the size of the engine cover needs to be increased.
In most conventional outboard engines, a vertical internal combustion engine is disposed with its crankshaft extended in a vertical position in a front part of the outboard engines, an intake duct connected to the intake port of the internal combustion engine is extended on the right or the left side of the internal combustion engine, and the intake duct and a throttle valve device connected to the intake duct are placed inside an engine cover covering the internal combustion engine. In the following description, terms qualifying directions and sides, such as right, left, front, rear, longitudinal and lateral, are used to qualify directions and sides with respect to the advancing direction of a ship provided with the outboard engine.
In most cases, a valve shaft holding the throttle valve of the throttle valve device is vertically extended, a throttle lever for turning the throttle valve has a base part connected to the upper or the lower end of the valve shaft and a free end connected directly or through links to an operating member, such as a push-pull wire.
In the outboard engine of this type, the valve shaft is supported in an upper bearing part and a lower bearing part, and water collects in the lower bearing part and, in some cases, the water collected in the lower bearing part hinders the light operation of the throttle valve device.
An outboard engine disclosed in JP 11-34985 A is provided with a throttle valve device having a throttle valve supported on a valve shaft, and placed in an intake duct with the valve shaft extended in a horizontal position.
In the outboard engine disclosed in JP 11-34985 A, a throttle lever connected to the valve shaft supporting the throttle valve, and a link connecting the throttle lever to a push-pull wire are arranged outside the intake duct, and a throttle position sensor for measuring the angular position of the throttle valve is connected to an outer end, lying outside the intake duct, of a shaft supporting a turning lever connecting the throttle lever and the push-pull wire. When the throttle lever, the link and the throttle position sensor are arranged outside the intake duct, the engine cover covering the internal engine of the outboard engine needs to be formed having a bulge and it is difficult to form the outboard engine in a compact construction.
The present invention has been made in view of the foregoing problems and it is therefore an object of the present invention to provide an outboard engine provided with a throttle valve device requiring a small space for installation, and a small engine cover that does not need to be formed having a bulge.
An outboard engine in a first aspect of the present invention includes: an internal combustion engine; a throttle valve device for controlling intake air to be taken in by the internal combustion engine; a driven unit combined with the throttle valve device; a drive unit for producing a throttle-driving force corresponding to an external throttle-operating force applied thereto; and a throttle valve operating mechanism for transmitting the throttle-operating force of the drive unit to the driven unit; wherein the throttle valve operating mechanism is a linkage including a plurality of component members, and the plurality of component members are joined by ball-and-socket joints.
In the outboard engine according to the present invention, the driven unit combined with the throttle valve device, and the drive unit capable of producing the throttle-operating force are interlocked by the throttle valve operating mechanism, and the throttle-operating mechanism is the linkage. Therefore, the throttle-operating force of the drive unit can be smoothly transmitted to the driven unit regardless of the distance between the drive unit and the driven unit.
Since the throttle-operating mechanism is a linkage, the throttle-operating force of the drive unit can be surely transmitted to the driven unit.
Since the throttle operating mechanism is a linkage, and the links of the linkage are joined by the ball-and-socket joints, respectively, the throttle-operating force of the drive unit can be surely transmitted to the driven unit regardless of the positional relation between the driven unit and the drive unit, and regardless of the difference between a direction in which the throttle-operating force of the drive unit acts and a direction from which the driven unit receives the throttle-operating force.
Preferably, the throttle valve device is disposed with the valve shaft inclined to a horizontal plane. The throttle valve device may be disposed such that the valve shaft slopes down from its front end toward its rear end.
When the throttle valve device is disposed in the foregoing position, collection of water in bearing parts supporting the valve shaft can be prevented and the throttle valve device can be lightly operated.
Preferably, the linkage including the throttle valve device is disposed such that the valve shaft slopes down from a front end thereof toward its rear end.
Preferably, the linkage includes a swing arm pivotally supported so as to be turned by the throttle-operating force of the drive unit, a bell crank, a link connecting the swing arm to the bell crank to transmit the swing motion of the swing arm to the bell crank, and a first connecting rod for transmitting motions of the bell crank to the driven unit.
Preferably, the arm, the bell crank and the link are supported on a single bracket.
Preferably, a second connecting rod for transmitting the throttle-operating force of the drive unit to the arm is longitudinally extended, and the first connecting rod for transmitting the motion of the bell crank to the driven unit is laterally extended.
Joints joining adjacent joining parts of the arm, the bell crank, the link and the two connecting rods may be ball-and-socket joints, respectively.
An outboard engine in a second aspect of the present invention includes: an internal combustion engine, an engine cover covering the internal combustion engine; and a throttle valve device disposed inside the engine cover and provided with a throttle valve for controlling intake air to be taken in by the internal combustion engine; wherein the throttle valve is supported on a valve shaft, a driven unit to be driven by an external throttle-operating force is combined with one end of the valve shaft, a throttle position sensor is combined with the other end of the valve shaft, and the valve shaft is inclined to a horizontal plane.
In this outboard engine, a dimension of the throttle valve along the valve shaft is small and the throttle valve device is compact and can be neatly disposed inside the engine cover.
Since the valve shaft of the throttle valve is inclined at a small angle to a horizontal plane, collection of water in bearing parts supporting the valve shaft can be prevented and the throttle valve device can be lightly operated.
The driven unit and the throttle position sensor combined with the opposite ends of the inclined valve shaft of the throttle valve can be inclined so as to be substantially parallel to the inclined surfaces and curved surfaces of the engine cover and can be disposed close to the engine cover covering the internal combustion engine. Consequently, the internal combustion engine can be neatly disposed inside the engine cover.
Preferably, the internal combustion engine has a crankshaft disposed in a crankcase on the front side of the center of the outboard engine with respect to the longitudinal direction, and the throttle valve device is disposed in front of the crankcase, and the valve shaft is extended along a longitudinal surface of the outboard engine.
Thus, the intake duct having one end connected to intake ports formed in a cylinder head on the rear side can be extended along either the right or the left side surface of the internal combustion engine and around the front side of the crankcase. Therefore, the engine cover does not need to be formed having a bulge, the intake duct can be formed having a long length, the outboard engine can be formed having compact construction, and intake efficiency can be improved.
The construction of an outboard engine 1 in a preferred embodiment of the present invention shown in
The front side of the outboard engine 1 on the side of a ship, i.e., the right side as viewed in
An expanded upper part of the under cover 5 and the engine cover 6 define an engine chamber 8. An inline four-cylinder four-stoke-cycle internal combustion engine 10 and auxiliary machines are placed in the engine chamber 8. The internal combustion engine 10 is disposed with its crankshaft 9 extended in a vertical position. As shown in
Referring to
As shown in
An intake vessel 22 defining an intake chamber is disposed in an upper right-hand region (a right region in
The support device 3 has a main support 24 including a swivel case 25. A shaft, not shown, attached to a mount frame is supported for turning in a horizontal plane on the swivel case 25. An upper mount frame 26 of the mount frame is connected to a mount case 30 formed integrally with a lower part of the internal combustion engine 10 by an upper mount rubber 28. A lower mount frame 27 of the mount frame is attached to the extension case 4 by a lower mount rubber 29. A steering arm 31 formed in the mount frame is turned in a horizontal plane to turn the outboard engine 1 laterally for steering on the swivel case 25.
The main support 24 is supported on the transom 2 by a horizontal tilt shaft 32 and can be turned in a vertical plane on the tilt shaft 32.
Referring to
Although the interlocking mechanism 39 in this embodiment is a cam mechanism, the interlocking mechanism 39 may be any suitable mechanism, such as a linkage or an elliptic-gear mechanism, provided that the mechanism has the same characteristics as the interlocking mechanism 39.
A throttle valve operating mechanism 40 for operating the throttle valve device 34 will be described.
Referring to
Referring to
Referring to
As shown in
A connecting pin 54 is attached to the lower end of the arm 51 so as to extend rightward from the arm 51. A connecting member 70 is swingably mounted on a free end part of the connecting pin 54.
As shown in
As shown in
A metal guide pipe 64 is connected to the rear end of the holding pipe 63. The joint of the holding pipe 63 and the guide pipe 64 is covered with a sealing member 65. The rear end 61a of the cable 61 is connected to the front end 66a of a connecting rod 66 in the guide pipe 64. The connecting rod 66 extends rearward from the guide pipe 64. A rear end part of the guide pipe 64 is covered with a sealing member 67. An exposed part, extending forward from the under cover 5, of the throttle operating Bowden cable 60 is covered with a rubber grommet 56 fitted in an opening 5a formed in the under cover 5.
Referring to
A sliding cover 72 is mounted on the body 71 of the connecting member 70. The sliding cover 72 is able to slide longitudinally in a predetermined range. The connecting pin 54 attached to the lower end of the arm 51 is inserted in a hole 71b formed in the body 71 of the connecting member 70, and a slot 72a formed in the sliding cover 72. When the connecting rod 66 is pulled forward, the sliding cover, 72 slides forward relative to the body 71 by a predetermined stroke and thereby the connecting pin 54 is pulled forward and the arm 51 is turned forward. When the connecting rod 66 is pushed rearward, the connecting pin 54 engaged in the hole 71b of the body 71 is moved rearward and thereby the arm 51 is turned rearward.
Referring to
When the operating lever 38 is turned through an angle in an opening direction with the throttle valve device 34 in a nearly fully closed state, the valve shaft 36 and the valve element 37 turn through a very small angle as compared with an angle through which the operating lever 38 is turned, owing to the agency of the interlocking mechanism 39 interlocking the valve shaft 36 and the operating lever 38. Thus, the fine adjustment of the opening of the throttle valve device 34 is possible.
The cable 61 of the throttle operating Bowden cable 60 slides in a first direction, i.e., longitudinally, the rod 42 moves in a second direction, i.e., laterally to turn the operating lever 38 of the throttle valve device 34, and the operating lever 38 is connected to the connecting rod 66 connected to the rear end of the cable 61 of the throttle operating Bowden cable 60 by the throttle valve operating mechanism 40 including the connecting member 41, the rod 42, the bell crank 46, the link 50, the arm 51 and the connecting member 70. Although the first and second directions do not intersect, the second direction extends across the first direction when viewed in plan, as shown in
Since the bracket 55 holding the throttle operating Bowden cable 60 is spaced a long distance apart from the arm 51, and the rear end part of the throttle operating Bowden cable 60 is held on the bracket 55, and the holding pipe 63 and the guide pipe 64 are easily tiltable, the cable 61 is able to slide smoothly in the case 62 and the connecting rod 66 is able to slide smoothly in the guide pipe 64 regardless of the vertical shifting of the connecting pin 54 attached to the lower end of the arm 51 even if the arm 51 is turned through a large angle and the connecting pin 54 of the arm 51 is shifted vertically by a long distance.
Since the bell crank 46 can be freely turned in a three-dimensional space by the tilting motion of the operating lever 38 and the longitudinal turning of the arm 51, the swing motion of the arm 51 can be smoothly and surely transmitted to the operating lever 38.
As shown in
As shown in
The valve shaft 36 is inclined at an angle to a horizontal plane such that its front end is at a level higher than that of its rear end. Therefore, the operating lever 38 does not come into contact with the crankcase 11 when the valve shaft 36 is turned by the throttle valve operating mechanism 40 even though the operating lever 38 is disposed close to the front surface of the crankcase 11 of the internal combustion engine 10. Since the front surface of the throttle position sensor 57 is substantially parallel to the front wall of the engine cover 6 and a narrow gap is formed between the throttle position sensor 57 and the engine cover 6, the internal combustion engine 10 and the throttle valve device 34 can be neatly arranged inside the engine cover 6.
In the outboard engine 1 having the crankcase 11 disposed in the front part thereof and the cylinder head 13 disposed in the rear part thereof, the throttle valve device 34 is disposed in front of the crankcase 11, intake air flows from the left side (right side, as viewed in
Although there has been described what is the present embodiment of the invention, it will be understood by persons skilled in the art that variations and modifications may be made thereto without departing from the spirit or essence of the invention. The scope of the invention is indicated by the appended claims.
Number | Date | Country | Kind |
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2003-181794 | Jun 2003 | JP | national |
2003-181795 | Jun 2003 | JP | national |
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Number | Date | Country |
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08-091297 | Apr 1996 | JP |
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Number | Date | Country | |
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20040261768 A1 | Dec 2004 | US |