Patent Application
20130180690
The present invention relates to an outdoor unit of a refrigeration apparatus.
In the past, there have been provided air conditioning apparatuses in which the blow rate of an outdoor fan is reduced or the outdoor fan is stopped in order to ensure high-low differential pressure in the compressor, in cases in which an air-cooling operation is performed at times of low outside air. Examples of such an air conditioning apparatus include one controlled so that the rotational speed of the outdoor fan is lowered in accordance with the outside air temperature being low, as is disclosed in Patent Literature 1 (Japanese Laid-open Patent Application No. 5-71791), and one in which the outdoor fan is stopped or operated intermittently, as is disclosed in Patent Literature 2 (Japanese Laid-open Patent Application No. 4-236072).
When there are a plurality of outdoor fans and a certain outdoor fan is stopped or operated intermittently in an attempt to lower the total blow rate of the fans, an outdoor fan receives a stop command, the power supply to this fan is cut off, and after a while the fan rotational speed approaches zero. It is assumed that outside air flows back in through the outlet of this outdoor fan, and the outdoor fans still operating draw in this air. Therefore, it is assumed that the quantity of air passing through the outdoor heat exchanger, which was ensured by the outdoor fans still operating, is reduced.
In view of this, an object of the present invention is to provide an outdoor unit of a refrigeration apparatus which can suppress the reduction in the total quantity of air passing through the outdoor heat exchanger, which is ensured by the plurality of outdoor fans, when the total blow rate of the fans is lowered.
An outdoor unit of a refrigeration apparatus according to a first aspect of the present invention comprises an outdoor heat exchanger, a first outdoor fan, a second outdoor fan, and a fan controller. The first outdoor fan and the second outdoor fan generate an air flow passing through the outdoor heat exchanger. The fan controller transitions from a first operating state to a second operating state during low blow rate demand in which a low blow rate is desired. The first operating state is a state in which the first outdoor fan and the second outdoor fan operate. The second operating state is a state in which the first outdoor fan continues to operate and the power supply to the second outdoor fan is cut off. The fan controller, after transitioning to the second operating state, performs fan on/off control on the basis of a timer, observation of an electric current value relating to fan motors, or observation of the fan rotational speeds. The fan on/off control is control for turning the power supply to the first outdoor fan and the second outdoor fan on and off.
In the second operating state during low blow rate demand, when the fan rotational speed of the second outdoor fan approaches zero, there is a concern that the first outdoor fan will draw in air that has flowed back in through the outlet of the second outdoor fan, and the quantity of air passing through the outdoor heat exchanger will be reduced by the first outdoor fan.
In view of this, in the outdoor unit of a refrigeration apparatus according to the first aspect of the present invention, when the blow rate of the fans is lowered, fan on/off control can be performed on the basis of the timer, observation of the electric current value relating to the fan motors, or observation of the fan rotational speeds, so as to suppress the reduction in the total quantity of air passed through the outdoor heat exchanger by the outdoor fans.
An outdoor unit of a refrigeration apparatus according to a second aspect of the present invention is the outdoor unit of a refrigeration apparatus according to the first aspect, wherein the fan controller, after transitioning to the second operating state, performs a first control within the fan on/off control. The first control is a control for operating the first outdoor fan at a first rotational speed and turning the power supply to the second outdoor fan on and off.
With the outdoor unit of a refrigeration apparatus according to the second aspect of the present invention, by performing the first control after the transition to the second operating state, the total blow rate of the outdoor fans can be reduced smoothly white suppressing sudden reductions in the quantity of air passed through the outdoor heat exchanger by the operating first outdoor fan.
An outdoor unit of a refrigeration apparatus according to a third aspect of the present invention is the outdoor unit of a refrigeration apparatus according to the second aspect, wherein the fan controller, after performing the first control within the fan on/off control, performs a second control. The second control is a control for turning the power supply to the first outdoor fan on and off and turning the power supply to the second outdoor fan on and off.
With the outdoor unit of a refrigeration apparatus according to the third aspect of the present invention, due to the air that has flowed back through the outlet of one outdoor fan being drawn in, the total blow rate of the outdoor fans can be towered while suppressing reduction in the quantity of air being passed through the outdoor heat exchanger by the other outdoor fan.
The outdoor unit of a refrigeration apparatus according to a fourth aspect of the present invention is the outdoor unit of a refrigeration apparatus according to the third aspect, wherein the fan controller, after performing the second control within the fan on/off control, performs a third control. The third control is a control for turning the power supply to the first outdoor fan on and off and turning off the power supply to the second outdoor fan, causing the second outdoor fan to cease rotating.
With the outdoor unit of a refrigeration apparatus according to the fourth aspect of the present invention, the total blow rate of the outdoor fans can be reduced.
An outdoor unit of a refrigeration apparatus according to a fifth aspect of the present invention is the outdoor unit of a refrigeration apparatus according to the second or fourth aspect, wherein the fan controller turns the power supply to the second outdoor fan on and off during the first control, the power supply to either the first outdoor fan or the second outdoor fan on and off during the second control, and the power supply to the first outdoor fan on and off during the third control, based on the condensation temperature or condensation pressure of the refrigerant in the outdoor heat exchanger.
With the outdoor unit of a refrigeration apparatus according to the fifth aspect of the present invention, the condensation capability of the outdoor heat exchanger can be regulated.
An outdoor unit of a refrigeration apparatus according to a sixth aspect of the present invention is the outdoor unit of a refrigeration apparatus according to any of the second through fifth aspects, wherein the first rotational speed is the minimum rotational speed at which the first outdoor fan and the second outdoor fan can be operated. Within the first control, the fan controller turns on the power supply to the second outdoor fan and then operates the second outdoor fan at the first rotational speed after the rotational speed of the second outdoor fan has reached the first rotational speed. Within the second control, the fan controller turns on the power supply to both the first outdoor fan and the second outdoor fan and then operates both the first outdoor fan and the second outdoor fan at the first rotational speed after the rotational speeds of the first outdoor fan and the second outdoor fan have both reached the first rotational speed. Within the third control, the fan controller turns on the power supply to the first outdoor fan and then operates the first outdoor fan at the first rotational speed after the rotational speed of the first outdoor fan has reached the first rotational speed.
With the outdoor unit of a refrigeration apparatus according to the sixth aspect of the present invention, within the various controls of the fan on/off control, the first outdoor fan and/or the second outdoor fan is operated at the first rotational speed, which is the minimum rotational speed at which they can be operated, after the power supply to the first outdoor fan and/or the second outdoor fan is turned on. Specifically, by performing the fan on/off control, the total blow rate of the outdoor fans can be towered appropriately.
With the outdoor unit of a refrigeration apparatus according to the first aspect of the present invention, there is provided an outdoor unit of a refrigeration apparatus which can suppress sudden reductions in the total quantity of air passing through the outdoor heat exchanger, which is ensured by a plurality of outdoor fans, when the total blow rate of the fans is reduced.
With the outdoor unit of a refrigeration apparatus according to the second aspect of the present invention, the total blow rate of the outdoor fans can be reduced smoothly while suppressing sudden reductions in the quantity of air passed through the outdoor heat exchanger by the operating first outdoor fan.
With the outdoor unit of a refrigeration apparatus according to the third aspect of the present invention, due to the air that has flowed back through the outlet of one outdoor fan being drawn in, the total blow rate of the outdoor fans can be towered while suppressing reductions in the quantity of air being passed through the outdoor heat exchanger by the other outdoor fan.
With the outdoor unit of a refrigeration apparatus according to the fourth aspect of the present invention, the total blow rate of the outdoor fans can be reduced.
With the outdoor unit of a refrigeration apparatus according to the fifth aspect of the present invention, the condensation capability of the outdoor heat exchanger can be regulated.
With the outdoor unit of a refrigeration apparatus according to the sixth aspect of the present invention, by performing the fan on/off control, the total blow rate of the outdoor fans can be lowered appropriately.
The following is a description, made with reference to the drawings, of an embodiment of the refrigeration apparatus according to an embodiment of the present invention.
(1) Schematic Configuration of Air Conditioning Apparatus 1
The air conditioning apparatus 1 is an apparatus used to heat or cool a room in a building by performing a vapor-compression refrigeration cycle operation. The air conditioning apparatus 1 comprises primarily one outdoor unit 2, a plurality (two in the present embodiment) of indoor units 4a, 4b connected in parallel, and a liquid-side refrigerant communication tube 6 and a gas-side refrigerant communication tube 7 connecting the outdoor unit 2 and the indoor units 4a, 4b, as shown in
(1-1) Indoor units 4a, 4b
The indoor units 4a, 4b are described hereinbelow.
The indoor units 4a, 4b are installed either by being embedded in and suspended from a ceiling in a room of a building, or by being mounted to a wall in the room. The indoor units 4a, 4h are connected to the outdoor unit 2 via the liquid-side refrigerant communication tube 6 and the gas-side refrigerant communication tube 7.
Next is a description of the configuration of the indoor units 4a, 4b. Because the indoor unit 4a and the indoor unit 4b have the same configuration, only the configuration of the indoor unit 4a is described hereinbelow, while the configuration of the indoor unit 4b is not described, the reference letter “b” replacing the reference letter “a” indicating components of the indoor unit 4a.
The indoor unit 4a has primarily an indoor-side refrigerant circuit 10a (an indoor-side refrigerant circuit 101) in the indoor unit 4b) constituting part of the refrigerant circuit 10. The indoor-side refrigerant circuit 10a has primarily an indoor expansion valve 41a and an indoor heat exchanger 42a.
The indoor expansion valve 41a is an electric expansion valve connected to the liquid side of the indoor heat exchanger 42a in order to depressurize, regulate the flow rate of, and/or otherwise manipulate the refrigerant flowing through the indoor-side refrigerant circuit 10a.
The indoor heat exchanger 42a is a cross fin-type fin-and-tube heat exchanger configured from a heat transfer tube and numerous fins. The indoor heat exchanger 42a functions as an evaporator of refrigerant and cools indoor air during the air-cooling operation of the air conditioning apparatus 1. The indoor heat exchanger 42a also functions as a condenser of refrigerant and heats indoor air during the air-warming operation of the air conditioning apparatus 1.
The indoor unit 4a has an indoor fan 43a. The indoor fan 43a functions as an air-blowing fan for drawing indoor air into the indoor unit 4a, and supplying the air into the room as supplied air after the air has undergone heat exchange with the refrigerant in the indoor heat exchanger 42a. The indoor fan 43a is driven by an indoor fan motor 43ma, and is a fan capable of varying the blow rate of air supplied to the indoor heat exchanger 42a.
The indoor unit 4a is provided with various sensors. Specifically, the indoor unit 4a is provided with an indoor heat exchange temperature sensor 44a for detecting the temperature of refrigerant flowing through the indoor heat exchanger 42a (the evaporation temperature Te during the air-cooling operation), and an indoor temperature sensor 45a for detecting the temperature of indoor air flowing into the indoor unit 4a (i.e., the indoor temperature).
(1-2) Configuration of Outdoor Unit 2
The configuration of the outdoor unit 2 is described hereinbelow.
The outdoor unit 2 is installed outdoors of the building, and is connected to the indoor units 4a, 4b via the liquid-side refrigerant communication tube 6 and the gas-side refrigerant communication tube 7.
The outdoor unit 2 has an outdoor-side refrigerant circuit 10c constituting part of the refrigerant circuit 10. The outdoor-side refrigerant circuit 10c has primarily a compressor 21, a four-way switching valve 22, an outdoor heat exchanger 23, an outdoor expansion valve 24, an accumulator 25, a liquid-side shutoff valve 26, and a gas-side shutoff valve 27.
The compressor 21 compresses refrigerant. The compressor 21 is a scroll compressor capable of varying operation capacity, and is driven by a compressor motor 21m.
The four-way switching valve 22, which is a valve as a switching mechanism for switching the direction of refrigerant flow, can adopt a first state (refer to the solid lines of the four-way switching valve 22 in
In the first state, the discharge side of the compressor 21 and the gas side of the outdoor heat exchanger 23 are connected, and the intake side of the compressor 21 and the gas sides of the indoor heat exchangers 42a, 42b are connected. Specifically, when the four-way switching valve 22 adopts the first state, the refrigerant circuit 10 is in the air-cooling operation state. In the second state, the discharge side of the compressor 21 and the gas sides of the indoor heat exchangers 42a, 42b (specifically, the gas-side refrigerant communication tube 7) are connected, and the intake side of the compressor 21 (specifically, the accumulator 25) and the gas side of the outdoor heat exchanger 23 are connected. Specifically, when the four-way switching valve 22 adopts the second state, the refrigerant circuit 10 is in the air-warming operation state.
The outdoor heat exchanger 23 is a cross fin-type fin-and-tube heat exchanger configured from a heat transfer tube and numerous fins. The gas side of the outdoor heat exchanger 23 is connected to the four-way switching valve 22, and the liquid side is connected to the liquid-side refrigerant communication tube 6. The outdoor heat exchanger 23 functions as a condenser of refrigerant during the air-cooling operation and functions as an evaporator of refrigerant during the air-warming operation.
The outdoor expansion valve 24 is an expansion mechanism, and is an electric expansion valve connected to the liquid side of the outdoor heat exchanger 23 in order to regulate the pressure and/or flow rate of the refrigerant flowing through the outdoor-side refrigerant circuit 10c.
The accumulator 25 is connected between the compressor 21 and the four-way switching valve 22, and is a container capable of retaining surplus refrigerant created in the refrigerant circuit 10 in accordance with the operating load of the indoor units 4a, 4b.
The liquid-side shutoff valve 26 and the gas-side shutoff valve 27 are valves provided to ports connecting with external devices or tubes (specifically, the liquid-side refrigerant communication tithe 6 and the gas-side refrigerant communication tube 7). The liquid-side shutoff valve 26 is connected to the outdoor heat exchanger 23. The gas-side shutoff valve 27 is connected to the four-way switching valve 22.
The outdoor unit 2 has a first outdoor fan 28a and a second outdoor fan 28b. The first outdoor fan 28a and the second outdoor fan 28b draw outdoor air into the outdoor unit 2 and then discharge the air out of the room after the air has exchanged heat with the refrigerant in the outdoor heat exchanger 23. Specifically, the first outdoor fan 28a and the second outdoor fan 28b generate an air flow passing through the outdoor heat exchanger 23. The first outdoor fan 28a and the second outdoor fan 28b are fans capable of varying the quantity of outside air supplied to the outdoor heat exchanger 23, and are also propeller fans driven by a first outdoor fan motor 28ma and a second outdoor fan motor 28mb, respectively.
The outdoor unit 2 is provided with various sensors 29-35. Specifically, the outdoor unit 2 is provided with an intake pressure sensor 29 for detecting the intake pressure P1 of refrigerant drawn into the compressor 21, an intake temperature sensor 30 for detecting the intake temperature of refrigerant drawn into the compressor 21, a discharge pressure sensor 31 for detecting the discharge pressure P2 of refrigerant discharged from the compressor 21, a discharge temperature sensor 32 for detecting the discharge temperature of refrigerant, an outdoor heat exchange temperature sensor 33 for detecting the temperature of refrigerant flowing through the outdoor heat exchanger 23 (the condensation temperature Tc during the air-cooling operation), a liquid-side temperature sensor 34 for detecting the temperature of refrigerant in the liquid side of the outdoor heat exchanger 23, and an outside air temperature sensor 35 for detecting the temperature of outside air, which is air in the exterior where the outdoor unit 2 is installed.
As described above, the refrigerant circuit 10 of the air conditioning apparatus 1 is configured by the indoor-side refrigerant circuits 10a, 10b and the outdoor-side refrigerant circuit 10c being connected by the liquid-side refrigerant communication tube 6 and the gas-side refrigerant communication tube 7.
(2) Configuration of Control Unit 9
The control unit 9 has a controller 91 and a storage part 92 as shown
The controller 91, which is configured from a microcomputer or the like, has an outdoor controller 93 and an indoor controller 94.
The outdoor controller 93 controls the actions of the various devices constituting the outdoor unit 2 by exchanging control signals with the indoor controller 94. Specifically, the outdoor controller 93 controls the rotational speed of the compressor motor 21m for driving the compressor 21, the opening degree of the outdoor expansion valve 24, the rotational speeds of the first outdoor fan motor 28ma and the second outdoor fan motor 28mb for driving the first outdoor fan 28a and the second outdoor fan 28b, and other actions. The outdoor controller 93 is connected with the various sensors 29-35.
The outdoor controller 93 has a fan controller 95. Control of the rotational speeds of the above-described first outdoor fan motor 28ma and second outdoor fan motor 28mb is performed by the fan controller 95. Specifically, the fan controller 95 controls the first outdoor fan 28a and the second outdoor fan 28b (specifically, the first outdoor fan motor 28ma and the second outdoor fan motor 28mb) by turning the power supply to the first outdoor fan 28a and the second outdoor fan 28b on and off. More specifically; the fan controller 95 applies voltage to the first outdoor fan motor 28ma and the second outdoor fan motor 28mb to supply electric current to the first outdoor fan motor 28ma and the second outdoor fan motor 28mb, thereby turning on the power supply to the first outdoor fan motor 28ma and the second outdoor fan motor 28mb.
The fan controller 95 also has a timer 96. The timer 96 measures various times.
The indoor controller 94 controls the actions of the various devices constituting the indoor units 4a, b by exchanging control signals with the outdoor controller 93 and/or a remote controller (not shown) for operating the indoor units 4a, 4b. Specifically, the indoor controller 94 controls the rotational speeds of the indoor fan motors 43ma, 43mb for driving the indoor fans 43a, 43b, the opening degrees of the indoor expansion valves 41a, 41b, and other actions. The indoor controller 94 is connected with the various sensors 44a, 44b, 45a, and 45b.
The storage part 92 is composed of RAM, ROM, and/or other memory. The storage part 92 stores thresholds and the like used in hereinafter-described fan on/off control and other operations.
(3) Actions of the Air Conditioning Apparatus 1
The actions of the air conditioning apparatus 1 are described hereinbelow. The following actions are performed by the controller 91.
The actions of the air conditioning apparatus 1 are primarily the air-cooling operation and the air-warming operation, wherein the outdoor unit 2 and the indoor units 4a, 4b are activated in accordance with the air-conditioning load of the room (specifically, a load such as is based on the loads of the indoor units 4a, 4b, e.g. the difference between the set temperature and the indoor temperature). The operation of the air conditioning apparatus 1 is described in a simple manner hereinbelow.
(3-1) Air-Warming Operation
First, the action of the air conditioning apparatus 1 during the air-warming operation will be described using
During the air-warming operation, the four-way switching valve 22 adopts the second state. Specifically, this is a state in which the discharge side of the compressor 21 is connected to the gas sides of the indoor heat exchangers 42a, 42b, and the intake side of the compressor 21 is connected to the gas side of the outdoor heat exchanger 23. In this state, when the indoor fans 43a, 43b, the compressor 21, the first outdoor fan 28a, and the second outdoor fan 28b are started, low-pressure gas refrigerant is drawn into the compressor 21 and compressed to become high-pressure gas refrigerant, which is then passed through the four-way switching valve 22, the gas-side shutoff valve 27, and the gas-side refrigerant communication tube 7 and sent to the indoor units 4a, 4b. The high-pressure gas refrigerant sent to the indoor units 4a, 4b is subjected to heat exchange with the indoor air in the indoor heat exchangers 42a, 42b, and compressed into a high-pressure liquid refrigerant. When the high-pressure liquid refrigerant passes through the indoor expansion valves 41a, 41b, the refrigerant is depressurized in accordance with the opening degrees of the indoor expansion valves 41a, 41b. The refrigerant that has passed through the indoor expansion valves 41a, 41b is sent to the outdoor unit 2 via the liquid-side refrigerant communication tube 6. The refrigerant sent to the outdoor unit 2 is passed through the liquid-side shutoff valve 26 and further depressurized by the outdoor expansion valve 24, after which the refrigerant flows into the outdoor heat exchanger 23. The low-pressure gas-liquid two-phase refrigerant that has flowed into the outdoor heat exchanger 23 exchanges heat with the outdoor air supplied by the first outdoor fan 28a and the second outdoor fan 28b. At this time, the low-pressure gas-liquid two-phase refrigerant is evaporated into low-pressure gas refrigerant. The low-pressure gas refrigerant flows into the accumulator 25 via the four-way switching valve 22. The low-pressure gas refrigerant that has flowed into the accumulator 25 is again drawn into the compressor 21.
(3-2) Air-Cooling Operation
Next, the actions of the air conditioning apparatus 1 during the air-cooling operation are described using
When the air-cooling operation is performed at times of low outside air, there are cases in which the condensation capability of the outdoor heat exchanger 23 increases, and it becomes difficult for the difference between the pressure in the discharge side of the compressor 21 and the pressure in the intake side of the compressor 21 (high-low differential pressure) to be maintained at a predetermined value or above. When it is difficult to maintain the high-low differential pressure of the compressor 21, there is a concern that it may be a (problem to ensure reliability of the compressor 21.
In view of this, during the air-cooling operation in the air conditioning apparatus 1 as shown in
When it is determined in step S103 that the high-low differential pressure P is equal to or less than the threshold B (P≦B), blow rate reduction control (step S104), described hereinafter, is performed. When it is determined that the high-low differential pressure P is not equal to or less than the threshold B (P>B), step S101 is resumed and the outdoor unit 2 and the indoor units 4a, 4b are controlled in accordance with the load of the indoor units 4a, 4b.
The actions of the air conditioning apparatus 1 during the air-cooling operation are described in a simple manner hereinbelow using
During the air-cooling operation, the four-way switching valve 22 adopts the first state. Specifically, this is a state in which the discharge side of the compressor 21 is connected to the gas side of the outdoor heat exchanger 23, and the intake side of the compressor 21 is connected to the gas sides of the indoor heat exchangers 42a, 42b. In this state, when the indoor fans 43a, 43b, the compressor 21, the first outdoor fan 28a, and the second outdoor fan 28b are started, low-pressure gas refrigerant is drawn into the compressor 21 and compressed into high-pressure gas refrigerant. The high-pressure gas refrigerant is sent through the four-way switching valve 22 to the outdoor heat exchanger 23, and subjected to heat exchange with the outdoor air supplied by the first outdoor fan 28a and the second outdoor fan 28b. At this time, the high-pressure gas refrigerant is condensed by heat exchange with the outdoor air to become high-pressure liquid refrigerant. After passing through the outdoor expansion valve 24 (the outdoor expansion valve 24 is fully open at this time), the high-pressure liquid refrigerant is sent through the liquid-side shutoff valve 26 and the liquid-side refrigerant communication tube 6 to the indoor units 4a, 4b. The high-pressure liquid refrigerant sent to the indoor units 4a, 4b is depressurized when passing through the indoor expansion valves 41a, 41b and sent to the indoor heat exchangers 42a, 42b. The low-pressure gas-liquid two-phase refrigerant sent to the indoor heat exchangers 42a, 42b is evaporated into low-pressure gas refrigerant by heat exchange with the indoor air. The low-pressure gas refrigerant is sent through the gas-side refrigerant communication tube 7 to the outdoor unit 2, and the refrigerant then flows through the gas-side shutoff valve 27 and the four-way switching valve 22 into the accumulator 25. The low-pressure gas refrigerant that has flowed into the accumulator 25 is drawn again into the compressor 21.
(3-3) Blow Rate Reduction Control
The blow rate reduction control is a control for reducing the total fan blow rate (air-blowing rate) of the first outdoor fan 28a and the second outdoor fan 28b. As described above, because of the concern that there will be a problem with the reliability of the compressor 21 when the high-low differential pressure P cannot be ensured, the blow rate reduction control is performed when the high-low differential pressure P is equal to or less than the threshold B, in order to repress the condensation capability of the outdoor heat exchanger 23. Specifically, the blow rate reduction control is performed during low blow rate demand in which a low blow rate is desired.
The blow rate reduction control by the controller 91 (specifically, the fan controller 95) is described in a simple manner hereinbelow.
In the blow rate reduction control, first a transition is made from the first operating state, in which the first outdoor fan 28a and the second outdoor fan 28b are operating, to the second operating state, in which the operation of the first outdoor fan 28a is continued and the power supply to the second outdoor fan 28b is turned off. The term “operation of the outdoor fans 28a, 28b” herein refers to a state in which the power supply to the outdoor fans 28a, 28b is on and the outdoor fans 28a, 28b are rotating at a predetermined rotational speed.
When a transition is made from the first operating state to the second operating state, the power supply to the second outdoor fan is turned off, the fan rotational speed approaches zero after some time has passed, and it is assumed that the still operating first outdoor fan drawn in air from the outlet of the second outdoor fan. Therefore, it is assumed that the quantity of air passing through the outdoor heat exchanger, which is ensured by the operating first outdoor fan, decreases (specifically, there is a reduction of the quantity of air drawn in through normal inlet of the operating first outdoor fan). Specifically, it is assumed that the total quantity of air passing through the outdoor heat exchanger, which is ensured by the first outdoor fan and the second outdoor fan, suddenly decreases.
In view of this, after a transition is made from the first operating state to the second operating state during blow rate reduction control in the air conditioning apparatus 1, fan on/off control for turning the power supply to the first outdoor fan 28a and the second outdoor fan 28b on and off is performed as control for reducing the fan blow rate as a continuation of the blow rate reduction control (step S105). Specifically, after the transition is made from the first operating state to the second operating state during the blow rate reduction control, the fan controller 95 performs (initiates) the fan on/off control on the basis of the timer 96. More specifically, during the second operating state in the air conditioning apparatus 1, provided in advance as a first threshold is the time that is assumed to be when the total air quantity passing through the outdoor heat exchanger 23 ensured by the outdoor fans 28a, 28b suddenly decreases. The timer 96 then measures a predetermined time from the transition of the first outdoor fan 28a and the second outdoor fan 28b to the second operating state, and before the predetermined time passes the first threshold, the fan controller 95 initiates the fan on/off control. The first threshold is stored in the storage part 92.
The fan on/off control by the controller 91 (specifically, the fan controller 95) is described in detail hereinbelow.
(3-4) Fan On/Off Control
In step S121, a first control is performed. The first control is described hereinafter.
In step S122, a determination is made as to whether or not the absolute value of the value ΔTe obtained by subtracting the evaporation temperature Te from the target evaporation temperature Te1 is equal to or less than the threshold A (|ΔTe|≦A). When it is determined that |ΔTe| is equal to or less than A, the sequence transitions to step S123, and when it is determined that |ΔTe| is not equal to or less than A, step S122 is repeated.
In step S123, a determination is made as to whether or not P≦B. When it is determined that P is equal to or less than B, step S101 shown in
In step S125, a determination is made as to whether or not |ΔTe|≦A. When it is determined that |ΔTe| is equal to or less than A, the sequence transitions to step S126, and when it is determined that |ΔTe| is not equal to or less than A, step S125 is repeated.
In step S126, a determination is made as to whether or not P≦B. When it is determined that P is equal to or less than B, step S124 is resumed and the second control is performed. When it is determined that P is not equal to or less than B, the sequence transitions to step S127 and the third control is performed. The third control is described hereinafter.
In the fan on/off control as described above, first, the first control is performed, and when the high-low differential pressure P is determined to not be equal to or less than the threshold B, the second control is performed. When the high-low differential pressure P does not become equal to or less than the threshold B (when the high-low differential pressure P is determined to not be equal to or less than the threshold B) despite the second control being performed, the third control is performed.
The various controls (first control to third control) are described hereinbelow using
During the first control to the third control, the power supply to the first outdoor fan 28a and the second outdoor fan 28h is turned on, and after the fan rotational speeds of the first outdoor fan 28a and the second outdoor fan 28b have reached the first rotational speed, the first outdoor fan 28a and the second outdoor fan 28b are presumed to be operated at the first rotational speed.
(3-4-1) First Control
In step S131, the power supply to the first outdoor fan 28a continues to be on. At this time, the first outdoor fan 28a is operated at the first rotational speed (e.g. 350 rpm), which is the minimum rotational speed at which the first outdoor fan 28a and/or the second outdoor fan 28b can be operated.
In step S132, a determination is made as to whether or not either of the following conditions are met: that a first time t1, which is the elapsed time after the power supply to the second outdoor fan 28b has been turned off, has exceeded a threshold ta (t1>ta); and that the discharge pressure P2 of the compressor 21, which is the operating state amount equivalent to the condensation pressure Pc in the outdoor heat exchanger 23, has exceeded a threshold Pa (P2>Pa). When it is determined that either one of these conditions has been met, the sequence transitions to step S133, and when it is determined that neither of these conditions has been met, the sequence transitions to step S134. The first time t1 is measured by the timer 96.
In step S133, a determination is made as to whether or not the first time t1 has exceeded the threshold ta (t1>ta). When it is determined that the first time t1 has exceeded the threshold ta (t1>ta), the sequence transitions to step S135, and when it is determined that the first time t1 does not exceed the threshold ta (t1>ta), the sequence transitions to step S136.
In step S134, either the power supply to the second outdoor fan 28b is turned off, or the power supply to the second outdoor fan 28b is kept off. Step S132 is then resumed.
In steps S135 and S136, either the power supply to the second outdoor fan 28b is turned on, or the power supply to the second outdoor fan 28b is kept on.
In step S137, a determination is made as to whether or not the fan rotational speed of the second outdoor fan 28b has reached the first rotational speed. When it is determined to have done so, the first control is ended, and when it is determined to have not, the determination of step S137 is repeated.
In step S138, a determination is made as to whether or not a second time t2, which is the elapsed time after the power supply to the second outdoor fan 28b has been turned on, has exceeded a threshold td (t2>td). When it is determined that the threshold is exceeded, the sequence transitions to step S139. When it is determined that the threshold is not exceeded, step S136 is resumed. The second time t2 is measured by the timer 96.
In step as 139, a determination is made as to whether or not the discharge pressure P2 has exceeded (P2>Pb) a threshold Ph (Pb>Pa). When it is determined that the threshold is exceeded, step S101 shown in
In step S140, a determination is made as to whether or not the fan rotational speed of the second outdoor fan 28b has reached the first rotational speed. When it is determined to have done so, the first control is ended, and when it is determined to have not, the determination of step S140 is repeated.
First, before the transition to the first control, because the first outdoor fan 28a and the second outdoor fan 28b are in the second operating state, the second outdoor fan 28b is in a state in which the power supply is turned off. Consequently, the second outdoor fan 28b is in a state of reduced fan rotational speed when the transition is made to the first control.
When the discharge pressure P2 exceeds the threshold Pa (A shown in
When the first time t1 exceeds the threshold ta without the discharge pressure P2 exceeding the threshold Pa (C shown in
When the first time t1 exceeds the threshold ta, the first control is ended by the fan rotational speed of the second outdoor fan 28b reaching the first rotational speed. After the power supply to the second outdoor fan 28b has been turned on, the first control is ended by the fan rotational speed of the second outdoor fan 28b reaching the first rotational speed both when the second time t2 exceeds the threshold td and when the discharge pressure P2 exceeds the threshold Pb.
During the first control, the fan rotational speed of the first outdoor fan 28a is constant because the first outdoor fan is operated at the first rotational speed as described above.
As described above, after the transition to the second operating state, during the fan on/off control, the first control is performed in which the first outdoor fan 28a is operated at the first rotational speed and the power supply to the second outdoor fan 28b is turned on and off.
As described above, during the first control, the power supply to the second outdoor fan 28b is turned on and off based on the discharge pressure P2 (the condensation pressure Pc) and/or the first time t1 which is the elapsed time after the power supply to the second outdoor fan 28b is turned off.
(3-4-2) Second Control
(3-4-2-1) Control of First Outdoor Fan 28a in Second Control
In step S141, either the power supply to the first outdoor fan 28a is turned off or the power supply to the first outdoor fan 28a is kept off.
In step S142, a determination is made as to whether or not either of the following conditions are met: that a third time t3, which is the elapsed time after the power supply to the first outdoor fan 28a has been turned off, has exceeded a threshold tc (t3>tc); and that the condensation pressure Pc has exceeded a threshold Pa (Pc>Pa). When it is determined that either one of these conditions has been met, the sequence transitions to step S143, and when it is determined that neither of these conditions has been met, step S141 is resumed.
In step S143, a determination is made as to whether or not the third time t3 has exceeded the threshold tc (t3>tc). When it is determined to have exceeded the threshold, the sequence transitions to step S144. When it is determined to have not exceeded the threshold, the sequence transitions to step S145.
In step S144, the power supply to the first outdoor fan 28a is turned on.
In step S145, either the power supply to the first outdoor fan 28a is turned on, or the power supply to the first outdoor fan 28a is kept on.
In step S146, a determination is made as to whether or not the fan rotational speed of the first outdoor fan 28a has reached the first rotational speed. When it is determined to have done so, the sequence transitions to step S147. When it is determined to have not, the determination of step S146 is repeated.
In step S147, a second control ending flag for ending the second control is turned on. The second control is thereby ended.
In step S148, a determination is made as to whether or not a fourth time t4, which is the elapsed time after the power supply to the first outdoor fan 28a has been turned on, exceeds a threshold td (t4>td). When it is determined to have exceeded the threshold, the sequence transitions to step S149, and when it is determined to have not exceeded the threshold, the sequence transitions to step S141.
In step S149, a determination is made as to whether or not the discharge pressure P2 has exceeded the threshold Pb (P2>Pb). When it is determined to have exceeded the threshold, the sequence transitions to step S150. When it is determined to have not exceeded the threshold, the process starting with step S141 is performed.
In step S150, a determination is made as to whether or not the fan rotational speed of the first outdoor fan 28a has exceeded the first rotational speed. When it is determined to have done so, the second control is ended, and when it is determined to have not, the determination of step S150 is repeated.
In step S151, a first control transition flag for transitioning to the first control is turned on. The sequence thereby transitions to the first control. Because the high pressure (specifically, the discharge pressure P2) herein can ensure the target pressure Pb, the process is configured to return to the first control in order to raise the total fan rotational speed of the first outdoor fan 28a and the second outdoor fan 28b.
The first outdoor fan 28a during the second control, similar to the second outdoor fan 28b during the first control, has the power supply turned on and of based on the discharge pressure P2 (the condensation pressure Pc). A description of the transition of the fan rotational speed of the first outdoor fan 28a during the second control is therefore omitted.
(3-4-2-2) Control of Second Outdoor Fan 28b during Second Control
In step S161, either the power supply to the second outdoor fan 28b is turned off, or the power supply to the second outdoor fan 28b is kept off.
In step S162, a determination is made as to whether or not the first time t1 has exceeded the threshold ta. When it is determined to have exceeded the threshold, the sequence transitions to step S163. When it is determined to have not exceeded the threshold, step S161 is resumed.
In step S163, either the power supply to the second outdoor fan 28b is turned on, or the power supply to the second outdoor fan 28b is kept on.
In step S164, a determination is made as to whether or not the second time t2 has exceeded the threshold tb (t2>tb). When it is determined to have exceeded the threshold, the sequence transitions to step S165. When it is determined to have not exceeded the threshold, step S163 is resumed.
In step S165, a determination is made as to whether or not the flag is on. When it is determined to be on, the sequence transitions to step S166, and when it is determined to not be on, step S161 is resumed.
In step S166, a determination is made as to whether or not the second control ending flag is on. When it is determined to be on, the sequence transitions to step S167, and when it is determined to not be on, step S168 is resumed.
In step S167, a determination is made as to whether or not the fan rotational speed has reached the first rotational speed. When it is determined to have done so, the second control is ended. When it is determined to have not, the process of step S167 is repeated.
In step S168, determination is made as to whether or not the fan rotational speed of the second outdoor fan 28b has reached the first rotational speed. When it is determined to have done so, the sequence transitions to the first control. When it is determined to have not, the process of step S168 is repeated.
In the second control as shown in
During the fan on/off control as described above, after the first control has been performed, the second control is performed in which, based on predetermined conditions, the power supply to the first outdoor fan 28a is turned on and off and the power supply to the second outdoor fan 28b is turned on and off.
Specifically, during the second control, the power supply to the first outdoor fan 28a is turned on and off based on the discharge pressure P2 (the condensation pressure Pc) and/or the third time t3, which is the elapsed time starting when the power supply to the first outdoor fan 28a is turned off. The process of the second control is configured so that after the power supply to the second outdoor fan 28b has been turned off, the second outdoor fan remains stopped until the threshold ta is exceeded, and also so that after the power supply to the second outdoor fan 28b has been turned on, the second outdoor fan is operated until the threshold tb is exceeded. Specifically, the second outdoor fan 28b is turned on and off in predetermined cycles (the stopping time is at ta and the operating time is at tb).
(3-4-3) Third Control
In step S171, the power supply to the second outdoor fan 28b is turned off. During the third control, after the power supply to the second outdoor fan 28b is not turned on after having been turned off. Specifically, after the power supply to the second outdoor fan 28b is turned off in this step, the second outdoor fan 28b remains in a non-rotating state, i.e. in a completely stopped state.
In step S172, the power supply to the first outdoor fan 28a is turned off
In step S173, a determination is made as to whether or not the discharge pressure P2 has exceeded the threshold Pa. When it is determined to have exceeded the threshold, the sequence transitions to step S174. When it is determined to have not exceeded the threshold, step S172 is resumed, and the power supply to the first outdoor fan 28a continues to be off.
In step S174, the power supply to the first outdoor fan 28a is turned on.
In step S175, a determination is made as to Whether or not the fourth time t4 has exceeded the threshold td. When it is determined to have exceeded the threshold, the sequence transitions to step S176. When it is determined to have not exceeded the threshold, step S174 is resumed, and the power supply to the first outdoor fan 28a continues to be on.
in step S176, a determination is made as to whether or not the discharge pressure P2 has exceeded the threshold Pb. When it is determined to have exceeded the threshold, the sequence transitions to step S177, and when it is determined to have not exceeded the threshold, step S172 is resumed.
In step S177, a determination is made as to whether or not the fan rotational speed of the first outdoor fan 28a has reached the first rotational speed. When it is determined to have done so, the third control is ended. When it is determined to have not, the process of step S177 is repeated.
To give a description using
As described above, during the fan on/off control, after the second control has been performed, the third control is performed wherein the power supply to the first outdoor fan 28a is turned on and off and the power supply to the second outdoor fan 28b is turned off, leaving the second outdoor fan in a non-rotating state.
(4) Characteristics
(4-1)
In the air conditioning apparatus 1 of the present embodiment, during low blow rate demand in which a low blow rate is desired in the outdoor fans (the first outdoor fan 28a and the second outdoor fan 28b) such that the high-low differential pressure P is equal to or less than the threshold B, the controller 91 (specifically, the fan controller 95) first makes a transition from the first operating state in which the first outdoor fan 28a and the second outdoor fan 28b are operating, to the second operating state in which the first outdoor fan 28a continues to operate and the power supply to the second outdoor fan 28b is turned off.
As described above, when the transition from the first operating state to the second operating state is made and when the fan rotational speed approaches zero in the second outdoor fan from which the power supply has been turned off, there is concern that the quantity of air passed through the outdoor heat exchanger by the operating first outdoor fan will suddenly decrease, and the total quantity of air passing through the outdoor heat exchanger, which is ensured by the first outdoor fan and the second outdoor fan, will rapidly decrease.
In view of this, in the air conditioning apparatus 1, after transitioning from the first operating state to the second operating state, the controller 91 (specifically, the fan controller 95) initiates the fan on/off control for turning the power supply to the first outdoor fan 28a and the second outdoor fan 28b on and off on the basis of the timer 96 (measurement by the timer 96 of the predetermined time). Specifically, the fan controller 95 initiates the fan on/off control before the predetermined time passes the first threshold.
It is thereby possible to suppress the decrease in total air quantity passing through the outdoor heat exchanger 23, which is ensured by the plurality of outdoor fans 28a, 28b. It is also possible to reduce the total blow rate (air discharge rate) of the plurality of outdoor fans 28a, 28b by turning to the power supply to the first outdoor fan 28a and the second outdoor fan 28b on and off.
(4-2)
In the air conditioning apparatus 1 of the present embodiment, after transitioning from the first operating state to the second operating state during the blow rate reduction control, within the fan on/off control, the controller 91 (specifically, the fan controller 95) performs the first control fir operating the first outdoor fan 28a at the first rotational speed, which is the minimum rotational speed at which the fans can be operated, and turning the power supply to the second outdoor fan 28b on and off
It is thereby possible to smoothly reduce the total blow rate (air discharge rate) of the plurality of outdoor fans 28a, 28b while suppressing the sudden decrease in the quantity of air passing through the outdoor heat exchanger 23 which is ensured by the first outdoor fan 28a continuing to operate at the first rotational speed (i.e., while suppressing the decrease in the total quantity of air passing through the outdoor heat exchanger 23 ensured by the plurality of outdoor fans 28a, 28b).
(4-3)
In the air conditioning apparatus 1 of the present embodiment, after having performed the first control within the fan on/off control, the controller 91 (specifically, the fan controller 95) performs the second control for turning the power supply to the first outdoor fan 28a on and off and turning the power supply to the second outdoor fan 28b on and off.
It is thereby possible to reduce the total blow rate (air discharge rate) of the plurality of outdoor fans 28a, 28b, more so than when the first control is being performed, while suppressing the decrease in the quantity of air passed through the outdoor heat exchanger by one outdoor fan due to air being drawn in through the outlet of the other outdoor fan (i.e., while suppressing the decrease in the total quantity of air passing through the outdoor heat exchanger 23 ensured by the plurality of outdoor fans 28a, 28b).
(4-4)
In the air conditioning apparatus 1 of the present embodiment, after having performed the second control within the fan on/off control, the controller 91 (specifically, the fan controller 95) performs the third control for turning the power supply to the first outdoor fan 28a on and off and turning the power supply to the second outdoor fan 28b off, leaving the second outdoor fan in a non-rotating state.
It is thereby possible to reduce the total blow rate (air discharge rate) of the plurality of outdoor fans 28a, 28b, more so than when the second control is being performed.
(4-5)
In the air conditioning apparatus 1 of the present embodiment, during the first control, the fan controller 95 turns the power supply to the second outdoor fan 28b on and off based on the discharge pressure P2 of the compressor 21 (an operating state amount equivalent to the condensation pressure Pc). During the second control, the fan controller 95 turns the power supply to the first outdoor fan 28a on and off based on the discharge pressure P2 of the compressor 21 (an operating state amount equivalent to the condensation pressure Pc). During the third control, the fan controller 95 turns the power supply to the first outdoor fan 28a on and off based on the discharge pressure P2 of the compressor 21 (an operating state amount equivalent to the condensation pressure Pc).
The condensation capability of the outdoor heat exchanger 23 during the air-cooling operation can thereby be regulated.
(4-6)
In the air conditioning apparatus 1 of the present embodiment, during the first control, the second control, and the third control, after the power supply to the first outdoor fan 28a and/or the second outdoor fan 28b has been turned on and the fan rotational speeds of these outdoor fans 28a, 28b have reached the first rotational speed, which is the minimum rotational speed at which the fans can be operated, the first outdoor fan 28a and/or the second outdoor fan 28b is operated at the first rotational speed.
This is because although it is preferable to operate the first outdoor fan 28a and/or the second outdoor fan 28b at a fan rotational speed below the minimum rotational speed in order to reduce the fan blow rate, there is concern that operating the first outdoor fan 28a and/or the second outdoor fan 28b at a fan rotational speed below the minimum rotational speed will affect the bearings and/or the fan motors.
In the fan on/off control, because the first outdoor fan 28a and/or the second outdoor fan 28b is operated at the first rotational speed after the first outdoor fan 28a and/or the second outdoor fan 28b has reached the first rotational speed, the total blow rate of the first outdoor fan 28a and the second outdoor fan 28b can be appropriately reduced by performing the fan on/off control,
(5) Modifications
An embodiment of the present invention was described above based on the drawings, but the specific configuration is not limited to the above embodiment and can be altered within a range that does not deviate from the scope of the invention.
(5-1) Modification 1A
In the above embodiment, the fan controller 95 was described as performing the fan on/off control on the basis of the timer 96 after having transitioned the first outdoor fan 28a and the second outdoor fan 28b to the second operating state, but the fan controller 95 is not limited to doing so.
For example, the fan controller 95 may perform (initiate) the fan on/off control on the basis of observations of electric current values relating to the first outdoor fan motor 28ma and the second outdoor fan motor 28mb (the fan motors), after having transitioned to the second operating state.
In this case, the electric current values supplied to the first outdoor fan motor 28ma and the second outdoor fan motor 28mb are stored in the storage part 92. The fan controller 95 performs (initiates) the fan on/off control by observing the electric current values supplied to the first outdoor fan motor 28ma and the second outdoor fan motor 28mb stored in the storage part 92.
More specifically, in the second operating state, the difference between the electric current value supplied to the first outdoor fan motor 28ma and the electric current value supplied to the second outdoor fan motor 28mb, as assumed to be in effect during the sudden decrease in the total quantity of air passing through the outdoor heat exchanger 23 which is ensured by the plurality of outdoor fans 28a, 28b, is provided in advance as a second threshold. The second threshold is stored in the storage part 92.
After having transitioned to the second operating state, the fan controller 95 performs (initiates) the fan on/off control before the difference between the electric current value supplied to the first outdoor fan motor 28ma and the electric current value supplied to the second outdoor fan motor 28mb exceeds the second threshold.
The fan controller 95 may also perform (initiate) the fan on Ioff control on the basis of observations of the fan rotational speeds of the first outdoor fan and the second outdoor fan 28b after having transitioned to the second operating state.
In this case, during the second operating state, the difference between the fan rotational speed of the first outdoor fan 28a and the fan rotational speed of the second outdoor fan 28b, as assumed to be in effect during the sudden decrease in the total quantity of air passing through the outdoor heat exchanger 23 which is ensured by the plurality of outdoor fans 28a, 28b, is provided in advance as a third threshold. The third threshold is stored in the storage part 92. After having transitioned to the second operating state, the fan controller 95 then performs (initiates) the fan on/off control before the difference between the fan rotational speed of the first outdoor fan 28a and the fan rotational speed of the second outdoor fan 28b exceeds the third threshold.
The same effects are achieved in such cases as those described above.
(5-2) Modification 1B
In the above embodiment, during the second control, the first outdoor fan 28a and the second outdoor fan 28b are activated at different times, but they may be activated simultaneously. The phases of the fan rotational speeds of the first outdoor fan 28a and the second outdoor fan 28b during the second control shown in
The same effects as those described above are achieved in this case.
(5-3) Modification 1C
In the above embodiment, during the various controls in the fan on/off control, power is supplied to the first outdoor fan 28a and/or the second outdoor fan 28b as appropriate based on whether or not the discharge pressure P2, which is an operating state amount equivalent to the condensation pressure Pc, has exceeded the threshold Pa, but the supply of power is not limited to this option alone.
For example, power may be supplied based on whether or not the condensation temperature Tc of refrigerant in the outdoor heat exchanger 23, as detected by the outdoor heat exchange temperature sensor 33, exceeds the threshold Ta (30° C., for example).
A condensation pressure sensor not shown) for directly detecting the condensation pressure Pc of refrigerant in the outdoor heat exchanger 23 may be provided, and power may be supplied based on the condensation pressure Pc detected by this condensation pressure sensor. The condensation temperature Tc of refrigerant in the outdoor heat exchanger 23 (as detected by the outdoor heat exchange temperature sensor 33) may be converted to calculate the condensation pressure Pc, and power may be supplied based on this calculated condensation pressure Pc.
(5-4) Modification 1D
In the above embodiment, when the discharge pressure P2 exceeds the threshold Pb and/or when the high-low differential pressure P is equal to or less than the threshold B during the second control and the third control, the first control and the second control are resumed, respectively. This is because it means that the fan rotational speed continues to be increased smoothly. Control is not limited to this option alone, however, and depending on the situation, there may be cases in which normal control is resumed.
(5-5) Modification 1E
In the above embodiment, a case in which the air-cooling operation is performed at a time of low outside air was described as an example of an instance of low blow rate demand wherein a low blow rate in the outdoor fans (the first outdoor fan 28a and the second outdoor fan 28b) is desired, such that the high-low differential pressure P is equal to or less than the threshold B, but the present invention is not limited to this option alone.
The control disclosed in the above embodiment can be applied in situations such as the high-low differential pressure P being equal to or less than the threshold 8, and the control can therefore also be applied to instances of startup after the thermo system turns off, and/or instances of a reduction in the number of operating indoor units and a reduction in the rotational speed of the compressor during normal control, for example.
(5-6) Modification 1F
In the above embodiment, the first outdoor fan 28a and the second outdoor fan 28b are assumed to be the same model, but these fans may be different models as well. In this case, there are cases in which the first outdoor fan 28a and the second outdoor fan 28b have a different first rotational speed as the minimum rotational speed at which they can operate.
(5-7) Modification 1G
In the implemented system described above, the description of the refrigeration apparatus according to the present invention was restricted to an air conditioning apparatus, but the refrigeration apparatus is not limited to this example, and may be a heat-pump type hot water supply apparatus.
The present invention can be applied to the outdoor units of various refrigeration apparatuses comprising a plurality of outdoor fans.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-221725 | Sep 2010 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2011/071607 | 9/22/2011 | WO | 00 | 3/18/2013 |
