PAINT NOZZLE MODULE FOR A PAINT SPRAYING DEVICE

Abstract

A paint nozzle assembly for a paint spraying device for creating a paint spray jet. The paint nozzle assembly comprises a needle, a nozzle body and a seal. The nozzle body comprises a nozzle opening, a paint feed and a needle guide. The seal subdivides an interior enclosed by the nozzle body into an antechamber and a paint chamber. The seal is connected fixedly to the needle, and the seal is in the form of a membrane seal and is connected fixedly to the nozzle body. The interior comprises a diverging portion as far as the needle guide.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1-3 show a paint spraying device, according to one example, in a side view, a sectional side view and an exploded view.

FIG. 4 shows a side view of the paint nozzle assembly from FIGS. 2 and 3.

FIGS. 5a and 5b show a sectional side view of the paint nozzle assembly shown in FIG. 4 with the nozzle opening closed and a detail view in the region of the seal.

FIGS. 6a and 6b show a sectional side view of the paint nozzle assembly shown in FIG. 4 with the nozzle opening half open and a detail view in the region of the seal.

FIGS. 7a and 7b show a sectional side view of the paint nozzle assembly shown in FIG. 4 with the nozzle opening open and a detail view in the region of the seal.

FIG. 8 shows a sectional side view of an embodiment variant of a paint nozzle assembly according to one example, which is shown analogously to FIG. 7a with the nozzle opening open.

DETAILED DESCRIPTION

The present disclosure relates to a paint nozzle assembly for a paint spraying device for creating a paint spray jet according to the preamble of claim 1 and to a paint spraying device according to the preamble of claim 12.

WO 2017/081276 A1 discloses a paint nozzle assembly for a paint spraying device for creating a paint spray jet, wherein the paint nozzle assembly comprises a needle, a nozzle body and a seal, wherein the nozzle body comprises a nozzle opening, a paint feed and a needle guide, and wherein the seal subdivides an interior enclosed by the nozzle body into an antechamber and a paint chamber.

The present disclosure is based on the object of creating, in a paint nozzle assembly or a paint spraying device, increased installation space for the seal and at the same time minimizing a volume of a paint chamber with the nozzle closed.

This object is achieved, proceeding from the features in the preambles of claims 1 and 12, respectively, by the characterizing features of claims 1 and 12, respectively. The respective dependent claims specify advantageous and expedient developments of claims 1 and 12, respectively.

The paint nozzle assembly according to one example for a paint spraying device for creating a paint spray jet comprises a needle, a nozzle body and a seal, wherein the nozzle body comprises a nozzle opening, a paint feed and a needle guide, wherein the seal subdivides an interior enclosed by the nozzle body into an antechamber and a paint chamber, wherein the seal is connected fixedly to the needle, wherein the seal is in the form of a membrane seal and is connected fixedly to the nozzle body, wherein the interior comprises a diverging portion as far as the needle guide. The diverging portion creates increased installation space and thus room for movement for the seal in the form of a membrane seal, as a result of which it is possible to use a seal, in the form of a membrane seal, with a large outside diameter such that the deformations to which the seal in the form of a membrane seal is subjected in the different opening positions of the needle are minimized and the seal in the form of a membrane seal thus has a long service life.

The present disclosure also provides that, with the paint nozzle closed, the seal is deformed in the direction of the nozzle opening by the needle in such a way that it bears partially on a front inner lateral surface of the diverging portion such that a volume of the paint chamber is minimized. As a result, a paint chamber in the paint nozzle assembly is kept particularly small with the paint nozzle closed, such that at most a small quantity of paint can dry up in the paint nozzle assembly, thereby making cleaning easier since only a small quantity of paint residues have to be removed.

The present disclosure also provides that, with the paint nozzle fully open, the seal is deformed in the direction of the needle guide by the needle in such a way that it bears on a rear inner lateral surface of the diverging portion. As a result of the seal bearing flat on the rear inner lateral surface, it is relieved of load during the maximum volume flow of the paint. This likewise increases the service life of the seal.

The present disclosure also provides that the paint nozzle assembly comprises a compression spring, wherein the compression spring is clamped in place between the needle guide and a collar of the needle in such a way that the needle is extracted from the nozzle opening. As a result, it is easier to clean the paint nozzle assembly since the paint chamber can be flushed via paint feed and the nozzle opening, which is automatically cleared of the needle, without it being necessary for the needle to be acted upon with an implement. As a result of such a design of the paint nozzle assembly, it is possible to dispense with a crosspin passing through the needle, which crosspin would otherwise be necessary in order to retract the needle. As a result, both the assembly and the disassembly of the paint nozzle assembly are significantly simplified.

The present disclosure furthermore provides that the nozzle body comprises a cylinder-like shell, wherein the needle guide is formed by a plate-like perforated disk which is integrally formed on an inner lateral surface of the cylinder-like shell, wherein a wall of the plate-like perforated disk is inclined from the shell in the direction of the compression spring. As a result, the needle guide can transmit high compressive forces of the compression spring to the cylinder-like shell of the nozzle body, with the result that damage to the nozzle body is precluded even when strong compression springs are used.

The present disclosure also provides that the nozzle body is formed in two parts and comprises a front nozzle body portion with the nozzle opening and the paint feed and a rear nozzle body portion with the needle guide, wherein the front nozzle body portion comprises a rear flange comprising two stages, wherein the rear nozzle body portion comprises a front flange comprising two stages, wherein end faces of the respectively outer stages bear on one another and are in particular ultrasonically welded or produced as a subsequent plastics overmolding by means of so-called insert parts or screwed together or adhesively bonded or held together by at least one clamp, and wherein end faces of the respectively inner stages lie opposite one another with the seal clamped in between. This ensures that the nozzle body portions are held together reliably and in a liquid-tight manner and also safeguards a reliable connection of the seal and nozzle body.

The present disclosure furthermore provides that the needle and the seal are formed in one piece, wherein the seal is formed from a plastic and is molded onto the needle. As a result, the assembly of the paint nozzle assembly is simplified. In this regard, the injection molding process could be embodied in two stages, in particular if the needle and the membrane are produced from different materials. Alternatively, the injection molding process could also be embodied in one stage, wherein, in this regard, the needle and the membrane are produced from the same material in one injection molding process.

The present disclosure also provides that the seal is connected to the needle by a form fit, wherein, in order to receive the perforated-disk-like seal, the needle comprises a radially encircling groove into which the seal is snap-fitted after elastic expansion. As a result, it is possible to produce paint nozzle assemblies with little complexity, the seals of which are suitable for different paints and/or pressures.

The present disclosure furthermore provides that the seal is connected to the needle by a force fit, wherein the needle is adhesively bonded or welded to the perforated-disk-like seal. As a result, it is likewise possible to produce paint nozzle assemblies with little complexity, the seals of which are suitable for different paints and/or pressures.

The present disclosure also provides that the rear inner lateral surface is formed by the needle guide. As a result, it is possible to dispense with additional components and material can be saved.

Finally, the present disclosure provides that the front inner lateral surface is formed in the region of the rear flange of the front nozzle body portion. In this region, the front inner lateral surface can be formed in a technically simple manner as a draft angle on a front nozzle body portion in the form of an injection molding.

The paint spraying device according to one example for creating a paint spray jet comprises a front end, a back end, a paint container and a paint nozzle assembly, wherein the paint nozzle assembly is configured as claimed in at least one of claims 1 to 11. In this way, the advantages mentioned in relation to claims 1 to 11 are achieved for the paint spraying device.

The present disclosure also provides that the paint nozzle assembly is received between the front end and the back end in such a way that the paint nozzle assembly is both connected to the front end only by a form fit and/or by a force fit and connected to the back end only by a form fit and/or by a force fit. As a result, it is possible to separate the paint nozzle assembly from the remaining constituents of the paint spraying device with little effort, non-destructively and so as to be re-assemblable and to clean it with ease, or to replace it with a new or refurbished paint nozzle assembly and then to connect it to the remaining constituents of the paint spraying device again.

Finally, the present disclosure also provides that the paint spraying device comprises a fan, which is in particular in the form of a radial fan, for creating an air flow. As a result, it is possible to dispense with an air supply hose, thereby simplifying the handling of the paint spraying device.

For the purposes of the present disclosure, a paint nozzle assembly is understood to be an assembly with which a paint jet is able to be created and which comprises a longitudinally movable needle.

For the purposes of the present disclosure, a front end of a paint spraying device is understood to be a first housing half of the paint spraying device, to which a paint container is connected.

For the purposes of the present disclosure, a back end of a paint spraying device is understood to be a second housing half of the paint spraying device, on which a trigger is arranged.

For the purposes of the present disclosure, a seal in the form of a membrane seal is understood to be a perforated-disk-like seal, the thickness of which is small enough that the seal is elastically bendable such that a first ring encircling a hole in the seal and a second ring encircling an outer circumference of the seal can lie in mutually parallel and spaced-apart planes.

Further details of the present disclosure are described in the drawing on the basis of schematically illustrated exemplary embodiments.

FIGS. 1 to 3 show a paint spraying device 101 according to one example in a side view, a sectional side view and an exploded view. The paint spraying device 101 comprises a front end 201, a back end 301, a paint container 401 and a paint nozzle assembly 1 accommodated between the front end 201 and the back end 301. In this case, the paint nozzle assembly 1 is visible only in FIGS. 2 and 3.

It is apparent from the exploded illustration in FIG. 3 that the paint nozzle assembly 1 is accommodated between the front end 201 and the back end 301, wherein the paint nozzle assembly 1, during assembly, is first of all plugged into the front end 201 until it comes into abutment and then the front end 201 together with the paint nozzle assembly 1 is introduced into the back end 301.

The front end 201 also comprises an air cap 202 and a union nut 203. Following the introduction of the front end 201 equipped with the paint nozzle assembly 1, it is screwed together with the back end 301 by means of the union nut 203 with the air cap 202 in between. The paint container 401 can be screwed into the front end 201 before or after the above-described assembly.

The back end 301 comprises an electric fan 302 (not illustrated in more detail) with which air is drawn in via inlets 303 from the environment U and is blown in the direction of the front end 201 such that the air is blown out around the paint nozzle assembly 1 and in the process past the paint nozzle assembly 1 via the air cap 202 such that, in operation, in accordance with the HVLP spray process, it passes back into the environment U together with a schematically illustrated paint jet FS emerging from the paint nozzle assembly 1 and forms a paint spray jet FSS therewith.

The back end 301 furthermore comprises a trigger 304. This acts, via a mechanism (not illustrated) on a crosspin 306 connected to a spring-loaded plunger 305 in such a way that the spring-loaded plunger 305 can be retracted against a tension spring 307 by means of the trigger 304.

In the position illustrated in FIG. 2, a nozzle opening 2 of the paint nozzle assembly 1 is closed by a needle 3 of the paint nozzle assembly 1 since the trigger 304 has not been actuated and the tension spring 307 presses the plunger 305 against a rear end 3b (see FIG. 3) of the needle 3 with such a pressure force that it pushes the needle 3 out of an open position C shown in FIG. 7a into a closed position A shown in FIG. 2 and FIG. 5a, with a pressure force of a compression spring 4 sitting on the needle 3 being overcome. This occurs because the spring force of the tension spring 307 is greater than the pressure force of the compression spring 4.

If a user actuates the trigger 304 in the arrow direction x, the tension spring 307 is compressed such that the compression spring 4, supported by the needle guide 8 and bearing on a collar 3c of the needle 3, can push the needle 3 in the arrow direction x against the plunger 305 and the needle 3 leaves the closed position A shown in FIG. 5a in the direction of the open position C (see FIG. 7a), wherein the plunger 305 is moved in the arrow direction x by the needle in the process.

FIG. 4 shows the paint nozzle assembly 1 in a side view and FIGS. 5a, 6a and 7a each show the paint nozzle assembly 1 in a sectional side view, wherein the needle 3, a seal 5 and the compression spring 4 are in different positions, namely the closed position A (see FIG. 5a), the open position C (see FIG. 7a) or an intermediate position B (see FIG. 6a). FIGS. 5b, 6b and 7b each show a detail view, corresponding to FIGS. 5a, 6a and 7a, respectively, of the paint nozzle assembly 1 in the region of the seal 5.

It is apparent from FIG. 5a that the needle 3 is surrounded by a nozzle body 6. The nozzle body 6 comprises a nozzle opening 2, a paint feed 7 and a needle guide 8. The seal 5 subdivides an interior 9 enclosed by the nozzle body 6 into an antechamber 10 and a paint chamber 11. The seal 5 is in the form of a membrane seal and is connected fixedly to the needle 3. Furthermore, the seal 5 in the form of a membrane seal is connected fixedly to the nozzle body 6. The interior 9 comprises a diverging portion 12 toward the needle guide 8.

The needle 3 and the nozzle opening 2 form a paint nozzle 13.

In this case, with the paint nozzle 13 closed or with the needle 3 in the closed position A, the seal 5 is deformed in the direction of the nozzle opening 2 in such a way that it bears partially on a front inner lateral surface 12a of the diverging portion 12 such that a volume VA11 of the paint chamber 11 is minimized both compared with a volume VB11 that the paint space 11 adopts in the intermediate position B and compared with a volume VC11 that the paint chamber 11 adopts in the open position C. In this case, in the closed position A of the needle 3, the seal 5 bears on the front inner lateral surface 12a by way of a front face KF5a in the form of a circular ring (see FIGS. 5a and 5b). In this case, in the open position C of the needle 3, the seal 5 bears on a rear inner lateral surface 12b of the diverging portion by way of a rear face HF5b in the form of a circular ring (see FIGS. 7a, 7b).

In the intermediate position B of the needle 3, the seal 5 lies between the front inner lateral surface 12a and the rear inner lateral surface 12b of the diverging portion 12 of the interior 9 without contact by way of the front face KF5a in the form of a circular ring and the rear face KF5b in the form of a circular ring (see FIGS. 6a, 6b).

In this way, in the open position C of the needle 3, i.e. with the paint nozzle 13 fully open, the seal 5 can be supported on the rear inner lateral surface 12b such that it is loaded only little by the pressure of the paint flowing through the paint chamber 11.

The nozzle body 6 comprises a hollow-cylinder-like shell 14, wherein the needle guide 8 is formed by a plate-like perforated disk 15 which is integrally formed on an inner lateral surface 16 of the hollow-cylinder-like shell 14, and wherein a wall 17 of the plate-like perforated disk 15 is inclined from the shell 14 in the direction of the compression spring 4. As a result, the perforated disk 15, which forms the needle guide 8, is at an angle such that it can transmit a compressive force from the compression spring 4 readily to the shell 14.

In the illustrations in FIGS. 5a to 7b, it can be assumed that these figures show the paint nozzle assembly 1 in the installed state, and so it can always be assumed that the spring-loaded plunger (see FIG. 2), depending on the position of the trigger, presses against the free end 3b of the needle 3 such that the compression spring 4, as shown in FIGS. 5a, 6a and 7a, is compressed to different extents. In this case, the compression spring 4 is compressed to the greatest extent in the closed position A (FIG. 5a) and in this case the compression spring 4 is compressed to the least extent in the open position C (FIG. 7a).

It is also apparent from FIGS. 5a to 7b that the nozzle body 5 is formed in two parts and comprises a front nozzle body portion 18 with the nozzle opening 2 and the paint feed 7 and a rear nozzle body portion 20 with the needle guide 8. In this case, the front nozzle body portion 18 comprises a rear flange 19 comprising two stages 19a, 19b. In this case, the rear nozzle body portion 20 comprises a front flange 21 comprising two stages 21a, 21b. In this case, end faces 19c, 21c of the respectively outer stages 19a, 21a bear on one another and are ultrasonically welded. In this case, end faces 19d, 21d of the respectively inner stages 19b, 21b lie opposite one another with the seal 5 clamped in between (see FIG. 5b).

The seal 5 is connected to the needle 3 by a form fit, wherein, in order to receive the perforated-disk-like seal 5, the needle 3 comprises a radially encircling groove 5a (see FIG. 5b) into which the seal 5 is snap-fitted after elastic expansion. The needle 3 and the seal 5 together form a two-part movement insert 22 which is movable in the nozzle body 6 and relative to the nozzle body 6 along a longitudinal axis L1 (see FIG. 5a) of the paint nozzle assembly 1.

The rear inner lateral surface 12b is formed by the needle guide 8. The front inner lateral surface 12a is formed in the region of the rear flange 19 of the front nozzle body portion 18.

It is apparent for example from FIG. 7b that the seal 5 in the form of a membrane seal is in the form of a perforated-disk-like seal which has a hole 51 in which the needle 3 is accommodated. A thickness D5 of the seal 5 is small enough that the seal is elastically deformable or elastically bendable such that an inner edge 52 of the seal 5, which surrounds the hole 51, and an outer edge 53 encircling the seal 5 lie in mutually parallel and spaced-apart planes E52 and E53 when the needle 3 is in the closed position A or the open position C or in a position between the intermediate position B and the closed position A or between the intermediate position B and the open position C.

FIG. 8 shows a sectional side view of a paint nozzle assembly 901. This paint nozzle assembly 901 represents, in relation to the paint nozzle assembly shown in the previous figures, an embodiment variant which differs from the variant shown in the previous figures only by having a different design of a movement insert 922. As such, with regard to the remaining components of the paint nozzle assembly 901 and with regard to the basic manner of operation thereof, reference is made to the description given for the paint nozzle assembly shown in the previous figures.

The movement insert 922 comprises a needle 903 and a seal 905, which are in the form of a one-piece component which forms the movement insert 922. In this case, the seal 905 is formed from a plastic and molded onto the needle 903.

According to a further embodiment variant that is not illustrated, provision may also be made for a movement insert to be configured such that the seal is connected to the needle by a force fit, wherein, in this regard, the needle is adhesively bonded or welded to the perforated-disk-like seal.

In all embodiment variants, when the needle is moved, a rolling deformation of the seal in the form of a membrane seal takes place. In this way, the paint nozzle assembly is subject to no wear, as occurs when a sliding seal is used.

According to an embodiment variant that is not illustrated, provision is also made for the paint nozzle assembly to be connected to a further component of the paint spraying device and in particular to the front end by a material bond.

Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.

LIST OF REFERENCE SIGNS

• • 1 Paint nozzle assembly of 101
  • 2 Nozzle opening
  • 3 Needle
  • 3 b Rear end of 3
  • 3 c Collar of 3
  • 4 Compression spring of 3
  • 5 Seal
  • 5 a Radially encircling groove
  • 6 Nozzle body of 1
  • 7 Paint feed of 6
  • 8 Needle guide
  • 9 Interior of 6
  • 10 Antechamber of 90
  • 11 Paint chamber of 9
  • 12 Diverging portion of 11
  • 12 a Front inner lateral surface of 12
  • 12 b Rear inner lateral surface of 12
  • 13 Paint nozzle
  • 14 Hollow-cylinder-like shell
  • 15 Plate-like perforated disk
  • 16 Inner lateral surface
  • 17 Wall of 15
  • 18 Front nozzle body portion
  • 19 Rear flange
  • 19 a Outer stage of 19
  • 19 b Inner stage of 19
  • 19 c End face of 19a
  • 19 d End faces of 19b
  • 20 Rear nozzle body portion
  • 21 Front flange
  • 21 a Outer stage
  • 21 b Inner stage
  • 21 c End face of 21a
  • 21 d End faces of 21b
  • 22 Movement insert
  • 51 Hole in 5
  • 52 Inner edge of 5 around 51
  • 53 Outer edge of 5
  • 101 Paint spraying device
  • 201 Front end of 101
  • 202 Air cap
  • 203 Union nut
  • 301 Back end of 101
  • 302 Electric fan
  • 303 Inlet in 301 for U
  • 304 Trigger
  • 305 Spring-loaded plunger
  • 306 Crosspin
  • 307 Tension spring of 305
  • 401 Paint container of 101
  • 901 Paint nozzle assembly (embodiment variant)
  • 903 Needle
  • 905 Seal
  • 922 Movement insert
  • A Closed position of 3
  • B Intermediate position of 3
  • C Open position of 3
  • D5 Thickness of 5
  • E52, E53 Plane of 52 and 53, respectively
  • FS Paint jet
  • FSS Paint spray jet
  • KF5 Face of 5 in the form of a circular ring
  • KF5a Front face in the form of a circular ring
  • KF5b Rear face in the form of a circular ring
  • L1 Longitudinal axis of 1
  • U Environment
  • VA11 Volume of 11 in the closed position A
  • VB11 Volume of 11 in the intermediate position B
  • VC11 Volume of 11 in the open position C
  • x Arrow direction

Claims

1. A paint nozzle assembly for a paint spraying device for creating a paint spray jet, wherein the paint nozzle assembly comprises a needle, a nozzle body and a seal,wherein the nozzle body comprises a nozzle opening, a paint feed and a needle guide, andwherein the seal subdivides an interior enclosed by the nozzle body into an antechamber and a paint chamber,wherein the seal is connected fixedly to the needle,wherein the seal is in the form of a membrane seal and is connected fixedly to the nozzle body, andwherein the interior comprises a diverging portion as far as the needle guide.

2. The paint nozzle assembly as claimed in claim 1, wherein, with the paint nozzle closed, the seal is deformed in the direction of the nozzle opening by the needle in such a way that it bears partially on a front inner lateral surface of the diverging portion such that a volume of the paint chamber is minimized.

3. The paint nozzle assembly as claimed in claim 1, wherein, with the paint nozzle fully open, the seal is deformed in the direction of the needle guide by the needle in such a way that it bears on a rear inner lateral surface of the diverging portion.

4. The paint nozzle assembly as claimed in claim 1, wherein the paint nozzle assembly comprises a compression spring, wherein the compression spring is clamped in place between the needle guide and a collar of the needle in such a way that the needle is extracted from the nozzle opening.

5. The paint nozzle assembly as claimed in claim 4, wherein the nozzle body comprises a hollow-cylinder-like shell 44 wherein the needle guide is formed by a plate-like perforated disk which is integrally formed on an inner lateral surface of the hollow-cylinder-like shell, wherein a wall of the plate-like perforated disk is inclined from the shell in the direction of the compression spring.

6. The paint nozzle assembly as claimed in claim 1, wherein the nozzle body is formed in two parts and comprises a front nozzle body portion with the nozzle opening and the paint feed and a rear nozzle body portion with the needle guide, wherein the front nozzle body portion comprises a rear flange comprising two stages, wherein the rear nozzle body portion comprises a front flange comprising two stages, wherein end faces of the respectively outer stages bear on one another and are in particular ultrasonically welded or produced as a subsequent plastics overmolding by means of so-called insert parts or screwed together or adhesively bonded or held together by at least one clamp, and wherein end faces of the respectively inner stages lie opposite one another with the seal clamped in between.

7. The paint nozzle assembly as claimed in claim 1, wherein the needle and the seal are formed in one piece, wherein the seal is formed from a plastic and is molded onto the needle.

8. The paint nozzle assembly as claimed in claim 1, wherein the seal is connected to the needle by a form fit, wherein, in order to receive the perforated-disk-like seal, the needle comprises a radially encircling groove (5a) into which the seal is snap-fitted after elastic expansion.

9. The paint nozzle assembly as claimed in claim 1, wherein the seal is connected to the needle by a force fit, wherein the needle is adhesively bonded or welded to the perforated-disk-like seal.

10. The paint nozzle assembly as claimed in claim 2, wherein the rear inner lateral surface is formed by the needle guide.

11. The paint nozzle assembly as claimed in claim 6, wherein the front inner lateral surface is formed in the region of the rear flange of the front nozzle body portion.

12. A paint spraying device for creating a paint spray jet comprising a front end, a back end, a paint container and a paint nozzle assembly, wherein the paint nozzle assembly is configured as claimed in claim 1.

13. The paint spraying device as claimed in claim 12, wherein the paint nozzle assembly is received between the front end and the back end in such a way that the paint nozzle assembly is both connected to the front end only by a form fit and/or by a force fit and connected to the back end only by a form fit and/or by a force fit.

14. The paint spraying device as claimed in claim 12, wherein the paint spraying device comprises a fan for creating an air flow.