This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2014-022173, filed on Feb. 7, 2014, the entire contents of which are incorporated herein by reference.
An embodiment of the present invention relates to a paper sheet taking-out and separating device and a paper sheet handling apparatus.
A paper sheet taking-out and separating device has been known which includes a take-out part sucking and sending out a paper sheet by movement of a take-out belt having a suction hole and a separation part provided on the opposite side of a paper sheet to be sent out by the take-out part from the take-out part for separating two sheets sent out in an overlapping manner.
The paper sheet taking-out and separating device unfortunately causes conveyance problems such as jam if a paper sheet buckles between the take-out part and the separation part when, for example, the paper sheet is soft or the separating action of the separation part is strong. Accordingly, a paper sheet taking-out and separating device is desired to prevent buckling of a paper sheet and conveyance problems while appropriately preventing sending out two paper sheets in an overlapping manner.
A paper sheet taking-out and separating device according to an embodiment includes a first take-out part, a guide part, a second take-out part and a separation part. The first take-out part takes, by suction, a forefront paper sheet out of a plurality of stacked paper sheets and sends out the paper sheet toward a sending-out direction. The guide part is provided on a downstream side of the first take-out part in the sending-out direction and guides the sending out of the paper sheet by the first take-out part. The second take-out part is provided on the downstream side of the guide part in the sending-out direction and the second take-out part sucks the paper sheet sent out by the first take-out part and sends out the paper sheet toward the sending-out direction. The separation part is provided on the downstream side of the guide part in the sending-out direction and the separation part separates a plurality of the paper sheets sent out in an overlapping manner by the first take-out part. The first take-out part and the second take-out part are positioned spaced apart from each other on opposite sides of the guide part with a predetermined distance therebetween in the sending-out direction.
Hereinafter, a paper sheet taking-out and separating device and a paper sheet handling apparatus of an embodiment will be described with reference to the drawings.
As shown in
The gap correction parts 7 are each provided immediately after the take-out and separation part 3, on an upstream portion of the conveyance sorting part 6, and immediately after the conveyance sorting part 6. The gap correction parts 7 correct an interval (gap) between any two paper sheets adjacent one behind the other in the conveyance direction so that the interval falls within a predetermined interval. The classification box 8 has four levels in a vertical direction. The classification box 8 accumulates paper sheets conveyed by the main conveyance passage 4 and the conveyance sorting part 6 as the sheets are classified according to their classification information.
The paper sheet taking-out and separating device 10 includes the supply part 2, the take-out and separation part 3, and the main conveyance passage 4.
The supply part 2 includes a main belt 22a and a sub-belt 22b which are provided on the bottom wall 21a, and a back-up plate 23 which moves toward the supply direction A on the bottom wall 21a. The main belt 22a and the sub-belt 22b contact each end of the paper sheets placed on the bottom wall 21a and are separately driven toward the supply direction A. As a result, the main belt 22a moves the paper sheets placed on the bottom wall 21a toward the supply direction A and the sub-belt 22b adjusts the attitude of each of the paper sheets. The back-up plate 23 contacts a paper sheet at the rearmost in the supply direction A among the stacked paper sheets and moves synchronously with the driving of the main belt 22a, pushing the paper sheets toward the supply direction A. As a result, the back-up plate 23 moves the paper sheets placed on the bottom wall 21a toward the supply direction A.
As shown in
The take-out and separation part 3 includes an auxiliary take-out part 31, a main take-out part 32, and a separation part 33. The auxiliary take-out part 31 is positioned on the upstream side of the main take-out part 32 in the sending-out direction B parallel with the horizontal direction. The auxiliary take-out part 31 includes a sub air chamber 31a connected to a negative pressure generator (not shown, the suction side of a blower, for example) and a suction belt 31b driven by a drive motor (not shown, a step motor, for example). The sub air chamber 31a is provided with an auxiliary guide plate 31d having a plurality of openings 31c facing the supply part 2. The auxiliary guide plate 31d is formed in a rectangular plate shape and allows the openings 31c to communicate with the inside of the sub air chamber 31a. As a result, a negative pressure (a pressure lower than atmospheric pressure) is applied to the openings 31c of the auxiliary guide plate 31d. The auxiliary guide plate 31d guides the movement of the suction belt 31b toward the sending-out direction B.
The suction belt 31b is an endless belt with a plurality of suction holes 31e and positioned such that at least a partial region of the belt 31b overlaps a portion of the auxiliary guide plate 31d. The suction holes 31e of the suction belt 31b communicate with at least portion of the openings 31c of the auxiliary guide plate 31d at the region where the suction belt 31b overlaps the auxiliary guide plate 31d. As a result, a negative pressure is applied to the suction holes 31e of the suction belt 31b by the sub air chamber 31a through the openings 31c. The suction belt 31b is opposed at the region overlapping the auxiliary guide plate 31d to the paper sheets held by the supply part 2 in the supply direction A and moves toward the sending-out direction B. Thus, when a negative pressure is applied to the suction holes 31e, the suction belt 31b takes, by suction, a paper sheet at the forefront in the supply direction A out of a plurality of paper sheets supplied by the supply part 2. Then, the suction belt 31b sends out the paper sheet taken out by suction toward the sending-out direction B at a predetermined speed.
It is to be noted that the predetermined speed of the suction belt 31b is made slower than the speed of a take-out belt 43 to be described later. As a result, the auxiliary take-out part 31 takes, by suction, a first paper sheet out of the supply part 2 and sends out the first paper sheet to the main take-out part 32. The auxiliary take-out part 31 takes out a second paper sheet by suction after the back end of the first sheet passes the sub air chamber 31a. Then, the auxiliary take-out part 31 sends out the second paper sheet to the main take-out part 32 at a speed slower than the speed at which the first paper sheet is sent by the main take-out part 32 toward the sending-out direction B. This provides an interval equal to or larger than the predetermined interval between the first paper sheet and the second paper sheet in the sending-out direction B, thereby eliminating the overlap between the first and second paper sheets.
The main take-out part 32 is positioned on the downstream side of the auxiliary take-out part 31 in the sending-out direction B. Referring to
The valve unit 42 includes a body block 51 having an opposing face 51A which opposes a plurality of paper sheets held by the supply part 2 in the supply direction A, as shown in
Referring to
The valve member 58 is provided with a sensor 60 detecting a rotational position around the rotation axis. The sensor 60 includes a plate-shaped sensor dog 60a provided integrally with the valve member 58 and first and second photoelectric sensors 60b and 60c. The first photoelectric sensor 60b is positioned such that the sensor dog 60a in the first state blocks light from a light source. The second photoelectric sensor 60c is positioned such that the sensor dog 60a in the second state blocks light from the light source. Thus, the first and second photoelectric sensors 60b and 60c separately detect the first and second states switched by the valve member 58.
Referring to
Referring to
In the first take-out part 65, the air chamber 41 applies a negative pressure or a positive pressure to the suction holes 43a of the take-out belt 43 through the first openings 62. Also, in the second take-out part 66, the air chamber 41 applies a negative pressure or a positive pressure to the suction hole 43a of the take-out belt 43 through the second openings 63. In each of the first take-out part 65 and the second take-out part 66, the region of the take-out belt 43 overlapping the main guide plate 61 moves toward the sending-out direction B. In the first take-out part 65, the region of the take-out belt 43 overlapping the main guide plate 61 is opposed to a plurality of paper sheets held by the supply part 2 in the supply direction A. Accordingly, when a negative pressure is applied to the suction holes 43a in the first take-out part 65, the take-out belt 43 takes out, by suction, a paper sheet supplied by the supply part 2 toward the supply direction A and sent out by the auxiliary take-out part 31 toward the sending-out direction B. Then, the take-out belt 43 sends out the paper sheet taken out by suction toward the sending-out direction B at a speed higher than the speed at the auxiliary take-out part 31. At that time, the guide wall 21b of the supply part 2 guides the sending out of the paper sheet by the take-out belt 43 of the first take-out part 65 toward the sending-out direction B.
Further, when a negative pressure is applied to the suction holes 43a of the take-out belt 43 in the second take-out part 66, the take-out belt 43 takes out, by suction, a paper sheet sent out by the first take-out part 65 toward the sending-out direction B beyond the guide wall 21b of the supply part 2. Then, the take-out belt 43 sends out the paper sheet taken out by suction toward the sending-out direction B to the separation part 33.
As shown in
The suction aperture 72 of the separation part 33 is positioned on the downstream side of the upstream side ends of the second openings 63 of the second take-out part 66 in the sending-out direction B. As a result, a paper sheet is sent out from the guide wall 21b of the supply part 2 to the separation part 33 toward the sending-out direction B without overlapping another paper sheet and reaches the separation part 33 as the sheet is sucked by the take-out belt 43 of the second take-out part 66.
In the paper sheet handling apparatus 1 of the embodiment, the gap correction parts 7 together with various conveyance belts and rollers (not shown) partially constitute a conveyance mechanism 80 conveying paper sheets. As shown in
As shown in
Hereinafter, the operation of the paper sheet taking-out and separating device 10 of the embodiment will be described. The control part 1a controls the switching between the first state and the second state by the valve member 58 of the main take-out part 32 corresponding to the ON or OFF signal from the first to fifth shift sensors 91 to 95. When at least any one of the first to fifth shift sensors 91 to 95 has output an ON signal, the control part 1a determines that there is an interval (gap) equal to or larger than the predetermined interval between a paper sheet and a following sheet. For example, as shown in the upper view of
In addition, when the third shift sensor 93 positioned at the front of the conveyance mechanism 80 in the sending-out direction B has output an OFF signal, the control part 1a determines that a paper sheet has arrived at a point at which the sheet is passed from the main take-out part 32 to the conveyance mechanism 80. For example, as shown in the lower view of
According to the above described embodiment, because of the first and second take-out parts 65 and 66 positioned spaced apart from each other on opposite sides of the guide wall 21b with a predetermined distance therebetween in the paper sheet sending-out direction B, it is appropriately prevented that a plurality of paper sheets are sent out in an overlapping manner. That is, a paper sheet in the supply part 2 is taken out as it is sucked by the first take-out part 65 at a point on the upstream side of the guide wall 21b in the sending-out direction B. Accordingly, even if a plurality of paper sheets are stacked and placed as they are not aligned along the guide wall 21b and a forefront paper sheet is misaligned to the upstream side of the guide wall 21b, only the forefront paper sheet is appropriately sucked by the first take-out part 65. Further, because of the first and second take-out parts 65 and 66 positioned spaced apart from each other on opposite sides of the guide wall 21b with a predetermined distance therebetween in the paper sheet sending-out direction B, buckling of paper sheets and conveyance problems are prevented. That is, after a paper sheet is sent out by the first take-out part 65 to the downstream side of the guide wall 21b in the sending-out direction B, the sheet is sucked by the second take-out part 66 to be sent out toward the sending-out direction B. With this, even if a paper sheet is sucked by the separation part on the downstream side of the guide wall 21b in the sending-out direction B, the second take-out part 66 appropriately keeps sending out the paper sheet toward the sending-out direction B.
Further, because the second openings 63 of the second take-out part 66 has the ends positioned on the upstream side of the suction aperture 72 of the separation part 33 in the sending-out direction B, buckling of paper sheets and conveyance problems are prevented. That is, after a paper sheet is sent out toward the sending-out direction B from the guide wall 21b of the supply part 2 toward the separation part 33, the sheet reaches the separation part 33 as the sheet is sucked by the second take-out part 66, which appropriately keeps sending out the sheet toward the sending-out direction B. Further, because of the first and second take-out parts 65 and 66 turned, substantially at the same time, into the on state which enables the suction of a paper sheet, sending out paper sheets toward the sending-out direction B is appropriately kept, and buckling of paper sheets and conveyance problems are prevented. Further, because of the first and second take-out parts 65 and 66 switched from the on state to the off state substantially at the same time when a front end of a paper sheet in the sending-out direction B reaches the front of the conveyance mechanism 80, a paper sheet is smoothly passed from the main take-out part 32 to the conveyance mechanism 80. Further, because of the first and second take-out parts 65 and 66 switched from the off state to the on state substantially at the same time when any two paper sheets adjacent one behind the other in the sending-out direction B have an interval therebetween equal to or larger than the predetermined interval, a plurality of paper sheets are sent out toward the sending-out direction B successively at suitable time.
Further, because of the first to fifth shift sensors 91 to 95 detecting passage of a paper sheet on the main conveyance passage 4, the first and second take-out parts 65 and 66 are switched between the on state and the off state at suitable time. Further, because of the first and second take-out parts 65 and 66 communicating with the single common air chamber 41, it is possible to simplify the device configuration for switching the first and second take-out parts 65 and 66 between the on state and the off state substantially at the same time.
Hereinafter, a first modification will be described. In the above described embodiment, the plurality of suction holes 43a is uniformly formed on the entire take-out belt 43, but the take-out belt 43 is not limited to this. As shown in
Hereinafter, a second modification will be described. In the above embodiment, the first openings 62 of the first take-out part 65 and the second openings 63 of the second take-out part 66 communicate with a single air chamber 41, but the present invention is not limited to this. The first openings 62 of the first take-out part 65 and the second openings 63 of the second take-out part 66 may communicate with different air chambers from each other. In this case, the control part 1a may control the switching between negative pressure and positive pressure to be applied to each of the different air chambers substantially at the same time. Thus, the control part 1a synchronize the operations of the first and second take-out parts 65 and 66, namely, to execute and stop sucking a paper sheet similarly to the foregoing embodiment.
Hereinafter, a third modification will be described. In the above embodiment, the first and second take-out parts 65 and 66 are switched between the on state and the off state substantially at the same time, but the present invention is not limited to this. For example, the first and second take-out parts 65 and 66 may be switched between the on state and the off state at different times in synchronization with each other.
According to at least one of the foregoing embodiment and modifications, because of the first and second take-out parts 65 and 66 positioned spaced apart from each other on opposite sides of the guide wall 21b with a predetermined distance therebetween in the paper sheet sending-out direction B, it is appropriately prevented that a plurality of paper sheets are sent out in an overlapping manner and buckling and conveyance problems are prevented. Further, because the second openings 63 of the second take-out part 66 have the ends positioned on the upstream side of the suction aperture 72 of the separation part 33 in the sending-out direction B, buckling of paper sheets and conveyance problems are prevented.
The embodiment and modifications of the present invention has been described, but they are provided for the purpose of example and are not intended to limit the scope of the invention. These embodiment and modifications may be embodied in various other forms, and various omissions, substitutions and changes in the form of the embodiment and modifications may be made without departing from the spirit of the invention. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention.
Number | Date | Country | Kind |
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2014-022173 | Feb 2014 | JP | national |