The present invention relates generally to beam diagnostics of high-power laser fiber and, more particularly, to information about the types and relative intensities of optical modes propagating within the fiber.
Commercial fiber exhibits Mie scattering when excited by a fixed wavelength laser. Commercially-available polymer optical fiber (POF) commonly displays Mie scattering in addition to Rayleigh scattering. Existing sensors for beam diagnostics of high- power laser fiber are severely limited by the need to cut and splice tap-couplers onto the fiber and by the associated devices' power limitations; two tap-couplers are needed to simultaneously measure both forward and reverse propagating light.
It is common to measure the properties of light propagating in an optical fiber for beam diagnostics and characterization. Typically, one must sample the light in some manner because it is difficult to directly measure the light propagation. Most commonly, the methods utilized are either to measure the light out the end of the fiber, or to couple the light out of the optical fiber to another waveguide for further analysis. These techniques do not directly measure the light propagating within the fiber. Thus, the optical power is readily measured, but information about the types and relative intensities of optical modes propagating within the fiber is lost and must be inferred. This information is essential to understanding modal crosstalk, which is particularly important for mode division multiplexing.
Applications that utilize a high optical power present further limitations on the use of traditional methods for beam diagnostics because of the potential for sensor damage. Furthermore, insertion of a coupling waveguide requires splicing the sampling waveguide to the original fiber. This creates reflections at the splices, and the sampling waveguide may introduce mode instabilities. Observing the light scattered from within an optical fiber permits one to directly measure the propagating power and modes.
Rayleigh scattering from an optical fiber has been extensively studied, especially as a technique for measuring defects within an optical fiber. Scattering due to a variety of defects within the optical fiber and on the surface of the optical core of the fiber has also been studied. However, Mie scattering couples much more strongly to the defects and has a strong angular dependence, potentially providing a richer set of information to use for beam diagnostics.
What is desired is a way to use Mie scattered light to observe the propagating power and modes in an optical fiber, without cutting or splicing the optical fiber.
The present invention overcomes the foregoing problems and other shortcomings, drawbacks, and challenges of beam diagnostics of high-power laser fiber. While the invention will be described in connection with certain embodiments, it will be understood that the invention is not limited to these embodiments. To the contrary, this invention includes all alternatives, modifications, and equivalents as may be included within the spirit and scope of the present invention.
“About” or “approximately” means +/−10% or +/−5°, or any subrange thereunder.
According to one embodiment of the present invention, a scattered light detector comprises a first photodiode array comprising one or more photodiodes arranged in a planar, semicircular pattern on a substrate, each of the one or more photodiodes having an outer edge and an inner edge; and a notch perpendicular to the substrate and located adjacent the inner edge of each of the one or more diodes, and equidistant from the outer edges of each of the one or more photodiodes, the notch configured to accept an optical fiber oriented perpendicular to the plane of the one or more photodiodes.
According to a first variation, the scattered light detector includes two or more photodiodes.
According to a further variation, the two or more photodiodes are divided into two or more segments extending outwardly from the notch.
According to another variation, each of the one or more photodiodes shares a common electrical ground.
According to a further variation, the scattered light detector further includes a second photodiode array, wherein the planes of the one or more photodiodes of the first and second photodiode arrays are oriented parallel to each other and spaced a predetermined distance apart. The predetermined distance is about 1 mm. One (1) mm is a reasonable lower limit because the light has to spread out from the defect site. There is no upper limit; the scattered light may be projected onto a wall, for example.
Additional objects, advantages, and novel features of the invention will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following or may be learned by practice of the invention. The objects and advantages of the invention may be realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the present invention. The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the sequence of operations as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes of various illustrated components, will be determined in part by the particular intended application and use environment. Certain features of the illustrated embodiments have been enlarged or distorted relative to others to facilitate visualization and clear understanding. In particular, thin features may be thickened, for example, for clarity or illustration. “About” or “approximate” indicates +/− 10% of the stated value. The various features presented may be combined in any combination desired in order to provide the desired performance characteristics.
Existing sensors for beam diagnostics of high-power laser fiber are severely limited by the need to cut and splice tap-couplers onto the fiber and by the associated devices' power limitations. For example, forward- and reverse-propagating power in a fiber require two fiber tap couplers plus sensors spliced onto the fiber. Thus, the traditional approach is inconvenient by requiring cutting and splicing of the fiber while also being impractical with very high optical power due to laser damage to the tap couplers. As an alternative to the prior art, we utilize the physics of Mie scattering from the optical fiber core or equivalently from the imperfect core-clad interface as a means for sampling the laser light such that the fraction of light removed from the fiber is both insignificant and available without fiber splicing or cutting.
The average propagating power can be derived from the forward and backward scattered light intensities, and the mode structure can be derived from the interference pattern in the neighborhood (millimeters, both millimeters along the length from the scattering site, as well as millimeters away from the fiber in the radial direction) of the fiber assuming the laser line width is reasonably narrow. The sampling would be performed with a silicon-photonic device that is designed and fabricated to accurately position the uncut fiber and sense the scattered light. In addition, Mie scattering from a small section of fiber can be enhanced as required by various techniques such as perturbations to the fiber's core- to-cladding surface. The basic approach was recently demonstrated as an experimentally faster and more sensitive means than conventional approaches for measuring the attenuation of optical fiber. By utilizing Mie scattering, both forward and reverse-propagating average power in the fiber can be simultaneously measured with one device, along with mode-sensing capabilities.
Mie scattering has a high angular dependence, as shown in
To measure both forward and backward scattering, two photodiode arrays may be spaced a distance apart, e.g. 1 cm (
We present a new approach for characterizing fiber-optic modes, power, and attenuation based upon sampling the confined light using a trivial quantity of Mie scattering. The fiber outcouplers traditionally used for sampling the confined light in optical fiber may be replaced by this much less-complicated approach. Mie scattering is the scattering of light by particles similar in size (approximately within an order of magnitude) to the wavelength of the light, and these scattering centers may naturally occur in or may be engineered into the fiber being characterized. Light scattering may for the purpose of measuring power flow and attenuation in a fiber optic cable, as well as the determination of the modes of propagation, were determined using the following methodology, with Table 1 providing the parameters necessary for the calculations.
The following is how the constants were calculated for our test case. In the fiber optic we have a numerical aperture of NA=0.140, a core radius of rcore=2.9μm, and a cutoff wavelength of 920±30 nm.
From these given values we are able to determine that the V number is
This means that only LP01, LP11, LP02, and LP12 modes will propagate in the fiber. Only the LP01 and LP11 modes are discussed below.
The core refractive index was estimated to be n1=1.4571 which, using NA=√{square root over (n21−n22)}, gives us n2=1.45036. This seems like a reasonable number with n1˜n2.
The wavenumber in the fiber is K0=n1·Kair=1.4469×107m−1. From this we find the propagation constants of the modes: Numerically solving a set of transcendental equations for the normalized propagation constant***, b, gives b0=0.529 for LP01 and b1=0.324 for LP11 modes, and
so we get β0=1.442×107m−1 for LP01 modes, and β1=1.4409×107m−1 for LP11 modes.
Finally, we must calculate U0.1=V√{square root over (1−b0.1)}=rcore (k20N21−β0.12)0.5 for each mode. This gives U=2.402 for LP01 and U1=2.877 for LP11 modes.
Mode Shape within the fiber:
The equations for the electric fields (for x-polarized light) in the modes are
for the LP01 mode and
for the LP11 mode, where A is the magnitude of the electric field, and J0 and J1 are Bessel functions of the first kind.
Mie Scattering from a Dielectric Sphere:
Using the far field approximation, the Mie scattering from a single defect in x-polarized light is given by
where Ei is the incident light intensity, and
and
ζ(1,2)(z)≡zh(1,2)l(z)=zjl(z)±izyl(z)
Ψ′l(z)=(l1)jl(z)−zjl+1(z)
ζ(1)′(z)=(l+1)jl(z)−zjl+1(z)+i((l+1)yl(z)−izyl+1(z)
Where n is the relative refractive index of the defect to the fiber core
β=K0·a, a is the radius of the defect, r is the distance from the defect, P1l are the associated Legendre polynomials, jl(z) are the spherical Bessel functions of the first kind, Jl(z) are the Bessel functions of the first kind, yl(z) are the spherical Bessel functions of the second kind, Yl(z) are the Bessel functions of the second kind, and ′ indicates differentiation with respect to the argument.
Integration over a single slice of the fiber:
To get the electric field intensity from a slice of the fiber at a point on the photodiode plane (z=0), integrate the scattered light, taking El as the electric field due to the light traveling in the fiber optic, over the surface of the slice of the fiber. Using equations 1 and 2 together to get the electric field intensity at a point for Eθ (The Eq components are found similarly):
for LP01 modes, and
for LP11 modes. The integration is carried out over the range 0≤φ≤2π and 0≤rp≤α.
where r is the distance the light travels from within the fiber to the photodiode. φp and rp are the coordinates of a point in the fiber, z is the distance between the slice of the fiber and the diode plane, and ˜mice˜φd and rd are the coordinates of a point on the diode plane.
It was assumed that 6′ was constant for any point on the fiber slice with respect to a specific point on the diode plane. This allowed us to compute S1(θ) and S2 (θ) only once for all points in the slice of the fiber and the subsequent integration.
The time average Poynting vector is
where
points in the direction of wave propagation. Or equivalently,
{right arrow over (P)}tm was calculated from Eθ and Eφ individually and then the vectors were added because they both point in the radial direction.
Note: Refraction of light was not taken into account for this calculation, and transmission coefficients were not calculated (assumed to be 1).
Integration over length or angle:
Computing the series for S1(θ) and S2(θ) had the potential to be very time intensive, and integrating over the length slice by slice may require recalculating them for each step ∂z, so we implemented a more efficient way of doing the calculation.
Instead of integrating over the length of the fiber directly, we integrate over the angle that the point on the photodiode plane makes with the fiber, θt. The angle of propagation within the fiber, θt, is found from the relative index of refraction. This is then used for calculating
The surface integral is computed over the slice of the fiber for each θt to find the electric field at D due to θt, multiply it by the volume of the fiber (V) between steps, and add the calculated value to the total electric field intensity at that point. We do this at every point in the photodiode plane, and loop through the process by stepping θt every time.
The surface integral:
We choose the distance, d, from the point D on the photodiode to the point M where the light leaves the fiber cladding when ignoring vertical distance. This provides us with two possible positions for M (M1 and M2) as well as defining angles calculated using Snell's law:
and
In our case, nair/nglass=0.69. We then find the distance, dr, from M to the point P of scattering. This determines the distance
See
We now take into account the vertical direction, beginning by finding the height from D to M as ze=−d·tan(θt) where the minus sign indicates that the incident light traveling in the forward direction and the diode plane (containing D) is at z=0. We next find the vertical distance from M to P as zp=−dr·tan(θi). The total height from O to P as ztot=zp+ze.
We now use d, dr, ze, and zp to determine the distance the scattered light travels inside the fiber (d1) and outside the fiber (d2):
d1=√{square root over (dr2+zp2)}
d2=√{square root over (d2+ze2)}.
From before, we have
for the LP11 modes.
To convert between this equation and the variables used in Matlab:
cos(φp)cos(φmie)=cos(φp1) cos(φmie1)+cos(φp2)cos(φmie2),
for
and
z=Ztot
KOr includes the path within the fiber and the path external to the fiber.
This becomes E0=E01+E02 for
where we integrate over d and dr to get E01 and E02.
Because the angles between P and D vary with varying P for the same D, we convert E0 into Cartesian components:
Next, we must multiply by the vertical distance between steps (which we call V because it enables us to integrate over a volume). Because rcore <<rd and θt→∞ we can assume that the faces integrated over for each θT are parallel and
V (rd−rclad)(tan(θnext)−tan(θt)).
Finally, we must take into account the transmission coefficients, which determines how much light escapes the fiber optic. Eθ is p-polarized and Eφ is s-polarized. From Fresnel's equation, we have:
Putting it all together:
Finally, we assume a uniform defect density D, and get
Eθx=ƒƒ DTpVdEθx,
Eθy=ƒƒ DTpVdEθy,
Eθz=ƒƒ DTpVdEθz,
Eφx=ƒƒ DTsVdEφx,
Eφy=ƒƒ DTsVdEφy,
and
Eφz=ƒƒ DTsVdEφz,
The region to be integrated is:
ƒd
where the bounds of the integrals are:
dmin=r−rcore
dmax=√{square root over (r2d-r2core)}
Note that the limits of integration are set up to integrate over the core, but not the cladding.
After doing similar things for E100 , we get Ex=Eθx+Eφx, EY=Eθy+Eθy, and
Ez=Eθz+Eφz. This allows us to calculate the time average Poynting vector as
where
points in the direction of wave propagation.
Herein, a planar photodiode, i.e. sensor or detector, array 10 is used to detect the scattered light and determine the modes and power in an optical fiber 12 that ‘glows’ due to Mie scattering. In one example (see
Assuming a uniform defect density, we have calculated the expected light intensity due to Mie scattering on the photodiode array by integrating the mode light intensity in a slice (i.e. a cross-sectional area of the fiber) of the fiber and then integrating over the length of that fiber. Our results from these calculations show that the expected light intensity in the plane of the photodiode sensor array matches very closely with their respective modes, so will be able to identify them with the disclosed photodiode array.
In the application of High Power Fiber Systems, this invention adds the ability to measure forward and reverse power simultaneously, as well as to determine the propagation modes of LP01 and LP11. These parameters, determined in real-time, may in turn be used to prevent overdriving the fiber into catastrophic failure, and may be implemented passively without splicing or cutting the fiber. This is the optical equivalent of a clamp-on meter (in an electrical wiring scenario) that may be used to passively measure the current passing through a wire, with both cases, i.e. electrical and optical, requiring calibration initially. In the optical fiber case, MIE scattering of light from the high power fiber is measured directly; for the electrical wiring example, a current flowing through a wire is determined by using a Hall sensor to measure the magnetic field which is correlated to current flow through a conductor.
By observing Mie scattered light that escapes the optical fiber, it is possible to measure the power and propagating modes without disturbing the optical beam because most photons are not scattered from the fiber optic, permitting the majority of the light to continue its propagation undisturbed. The intensity of scattered light escaping the fiber is utilized as the principle of an optical power monitor. The direction of propagation of the scattered light is used to determine the mode shape.
In addition, one may utilize the physics of Mie scattering from the optical fiber core or equivalently from the imperfect core-clad interface as a means for independently measuring the forward-propagating light and reverse-propagating light using two detectors, as illustrated in
Calculations indicate that if the light propagating in the fiber has a narrow linewidth, e.g. 1 nm or smaller, the scattered light will form a diffraction pattern in the plane normal to the fiber and near the fiber. Accordingly, it is possible to discern an LP01 mode from an LP11 mode based on the distinct diffraction patterns.
Commercial optical fiber exhibits Mie scattering when excited by a fixed wavelength laser. Commercially-available polymer optical fiber (POF) commonly displays Mie scattering in addition to Rayleigh scattering. The disclosed method is valid for any of these fiber types to both correlate to average power delivered, as well as LP01 or LP11 modes of operation.
These parameters, determined in real-time, may in turn be used to prevent over-driving the fiber into catastrophic failure or damaging the source laser from back reflections, and may be implemented passively without splicing or cutting the fiber in critical applications of fiber communication, laser welding, and additive laser materials processing, as well as LIDAR applications.
EXPERIMENTAL
The setup includes a first photodiode array placed around an optical fiber (see
LP01 modes are characterized by fully circular intensity patterns of constant angular intensity with varying radial intensity (see
The following examples illustrate particular properties and advantages of some of the embodiments of the present invention. Furthermore, these are examples of reduction to practice of the present invention and confirmation that the principles described in the present invention are therefore valid but should not be construed as in any way limiting the scope of the invention.
Regarding
Simulation Results:
Dark Current (simulation, 0V):
1 pA (largest photodiode, furthest from notch)
0.2 pA (smallest photodiode, nearest notch)
Photocurrent with 1 mW/cm2 light intensity (simulation, 0V):
6.8 μA (largest photodiode, furthest from notch)
0.75 μA (smallest photodiode, nearest notch).
Pin Summary:
Pins 1-7: Photodiode connections, left third. Photodiode on pin #1 is nearest the notch. Pins 9-15: Photodiode connections, middle third. Photodiode on pin #15 is nearest the notch. Pins 18-24: Photodiode connections, right third. Photodiode on pin #24 is nearest the notch. Pin 8, Pin 16: Common ground. Pin 17: Backside ground. The ground connections are electrically connected; only one ground pin needs to be used. Header pin spacing: 0.1″
Each embodiment was tested and functioned as designed.
The actual invention may be made using standard lithography techniques using a printed circuit board mounting and wirebonding for actual implementation. A blank silicon surface was cleaned and processed using a variety of deposition and etch steps combined with photolithography to create the diodes. With a typical die being about 5 mm=5 mm, many dies may be created from a 12″ diameter Si wafer and processed accordingly. The sequence of processing steps involves masking and depositing using either e-beam or sputtering the desired materials, and subsequently etching away the mask material, as is typical in photolithography. Four-inch diameter Si wafers were used to make the dies in this example, producing approximately 300 diodes per wafer. Each die was then individually wire bonded to a custom circuit board for testing and evaluation. The circuit does not require biasing, merely precision placement of the fiber within the notch on the sensor, and voltage/current measurement during excitation of the laser scattering.
The invention may be changed to use different detector materials, e.g. to an arrangement optimized for different wavelengths of light if a Si detection scheme is not efficient in the wavelength of interest. For example, at 1550 nm Ge may be used if desired. Also, more complicated detector schemes may be used if a higher fidelity of the modes expected or desired, such as extending beyond 180 degrees to about 270 degrees, as well as adding more detector elements.
While the present invention has been illustrated by a description of one or more embodiments thereof and while these embodiments have been described in considerable detail, they are not intended to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the scope of the general inventive concept.
Pursuant to 37 C.F.R. §1.78(a)(4), this application claims the benefit of and priority to prior filed Provisional Application Serial No. 63/057,998, filed 29 Jul. 2020, which is expressly incorporated herein by reference.
The invention described herein may be manufactured and used by or for the Government of the United States for all governmental purposes without the payment of any royalty.
Number | Name | Date | Kind |
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6236458 | Igushi | May 2001 | B1 |
20020162956 | Gharib | Nov 2002 | A1 |
20220020886 | Gureev | Jan 2022 | A1 |
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Number | Date | Country | |
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63057998 | Jul 2020 | US |