a. Field of Invention
The invention relates generally to vehicle door latch release systems, and, more particularly, to a vehicle passive entry side door latch release system that can operate with existing door latch assemblies.
b. Description of Related Art
In recent years, automatic vehicle door latch release systems have become increasingly popular and are now available in a variety of new vehicles. Such door latch release systems normally operate by sending an electrical signal to a latch release unit when an operator either pulls an outside door handle, depresses an actuation switch underneath or adjacent the handle, or otherwise approaches the vehicle with a remote access unit. Once the outside handle is pulled or otherwise actuated, the latch release unit must release the latch or otherwise unlock the door within 50 ms or less to enable seamless operation of the latch release (or unlocking) and door opening functions.
More specifically, the operation of a typical passive latch release system is initiated when a user carrying a remote transmitter (i.e. a key fob) approaches a vehicle. The latch release system is thus activated upon the user's approach and verifies an encoded signal sent by the remote transmitter to activate the system. The latch release system then authenticates the encoded signal and performs a series of functions for allowing the user to open the door.
Such an exemplary passive latch release system is disclosed for example in U.S. Patent App. No. 2004/0195845 to Chevalier. Referring to FIGS. 1-3 of Chevalier, the latch arrangement (100) includes an electric motor (34) controlled by an electronic control unit (7) and further includes a plurality of actuators (700, 800) arranged to release, lock and/or unlock the latch to a vehicle door. The electronic control unit (7), which controls motor (34) to release, lock and/or unlock the latch, is responsive to movement of an external manual actuator for allowing the door to be opened. Another exemplary passive latch or lock release system is disclosed in U.S. Pat. No. 6,474,704 to Rathmann. Referring to FIG. 1 of Rathmann, the latch release system includes two actuating motors (10, 13) to drive multiple step down gears (15, 16, 8) to rotatably displace a latch pawl (4).
Latch release systems, such as the systems disclosed by Chevalier and Rathmann, as well as other U.S. Patents and Publications such as U.S. Pat. No. 6,367,296 to Dupont and U.S. Publication No. 2005/0134953 to Spurr, thus require a relatively complex latch release assembly for actuating a door latch via the outside door handle or otherwise via a remote unit. However, for existing conventional latch release systems which generally include an outside door handle and latch rod assembly for operating a door latch from the outside of a vehicle, and an inside door handle and release cable assembly for operating the door latch from the inside of a vehicle, the noted Chevalier passive latch release system is inoperable without removal and replacement of the existing latch release assembly. While such removal and replacement of the existing latch release assembly may be performed on a limited basis, it would be beneficial to have a door latch release system which is operable with existing latch release assemblies while minimizing the time and expense of modifying or otherwise replacing an existing assembly for automatic latch release operation. While the Rathmann passive latch release system decreases current demand for operation, this is at the expense of operation speed and component complexity. Other systems, while able to operate a door latch within 50 ms, require motors with high space and current demands that are difficult to meet in vehicle applications.
Accordingly, there remains a need for a door latch release assembly, which is economical to manufacture, install and service, in vehicles with existing conventional latch release assembly designs, as well as in vehicles where the latch release or door unlock assembly is operable by pulling one or more release cables. There also remains a need for a door latch release assembly which is robust in design for long term use in a variety of vehicles, which reduces design and tooling costs, and which further meets automotive fit and operation requirements for such components. Additionally, there remains a need for a latch assembly that consumes a low amount of current yet can actuate a latch in a short period of time, while minimizing overall component package space.
The invention solves the problems and overcomes the drawbacks and deficiencies of prior art passive door latch release systems by providing a vehicle passive entry side door latch release system engageable with a release cable connected to a door latch. The door latch release system may include a moveable linkage assembly engageable with the release cable, and a motor including an output shaft selectably engageable with a tensioning gear selectably engageable to drive a ratcheting gearwheel rotatably affixed to a coil spring, with the ratcheting gearwheel including external teeth engageable with a rack affixed to or formed with the linkage assembly to move the release cable to unlatch the door latch. One or more pivotable ratcheting pawls may be selectably engageable with the ratcheting gearwheel to allow or prevent rotation of the ratcheting gearwheel. Operation of the motor in a first motor rotary direction may selectably drive the tensioning gear to drive the ratcheting gearwheel in a first gear rotary direction to energize the coil spring, and operation of the motor in a second opposite motor rotary direction may selectably disengage the ratcheting pawl to allow stored energy in the coil spring to drive the ratcheting gearwheel in a second opposite gear rotary direction to thereby drive the rack to move the release cable to unlatch the door latch.
For the door latch release system described above, the linkage assembly may include one or more apertures for insertion of one or more cables, and further include a lever contiguously engaged with a leaf spring and attachable at one end thereof to a first cable attachable to the rack, attachable at a second opposite end thereof to a second cable attachable to an inside door handle, and attachable at an intermediate location thereof to the release cable. The linkage assembly may be spring biased towards the release cable to maintain the door latch in a latched configuration. The linkage assembly may alternatively include a lever attachable at a first location thereof to a first cable attachable to the rack, attachable at a second location thereof to a second cable attachable to an inside door handle, and attachable at a third location thereof to the release cable. The motor output shaft may be selectably engageable with the tensioning gear or with the ratcheting pawl respectively by a first clutch plate engageable with a second clutch plate to drive the tensioning gear, and with the first clutch plate engageable with a third clutch plate to disengage the ratcheting pawl from the ratcheting gearwheel. The door latch release system may further include an electronic control unit for controlling the motor.
The invention also provides a vehicle passive entry side door latch release system engageable with a release cable connected a door latch. The door latch release system may include a moveable linkage assembly engageable with the release cable, and a motor including an output shaft engaged with a tensioning gear for driving a ratcheting gearwheel rotatably affixed to a coil spring, with the ratcheting gearwheel including external teeth engageable with a rack affixed to or formed with the linkage assembly to move the release cable to unlatch the door latch. One or more pivotable ratcheting pawls may be selectably engageable with the ratcheting gearwheel to allow or prevent rotation of the ratcheting gearwheel. Operation of the motor may drive the tensioning gear to drive the ratcheting gearwheel in a first gear rotary direction to energize the coil spring, and disengagement of the ratcheting pawl from the ratcheting gearwheel may allow stored energy in the coil spring to drive the ratcheting gearwheel in a second opposite gear rotary direction to thereby drive the rack to move the release cable to unlatch the door latch.
For the door latch release system described above, the linkage assembly may include one or more apertures for insertion of one or more cables, and further include a lever contiguously engaged with a leaf spring and attachable at one end thereof to a first cable attachable to the rack, attachable at a second opposite end thereof to a second cable attachable to an inside door handle, and attachable at an intermediate location thereof to the release cable. The linkage assembly may be spring biased towards the release cable to maintain the door latch in a latched configuration. The linkage assembly may alternatively include a lever attachable at a first location thereof to a first cable attachable to the rack, attachable at a second location thereof to a second cable attachable to an inside door handle, and attachable at a third location thereof to the release cable. The motor output shaft may be engageable with the tensioning gear or with the ratcheting pawl respectively by a first clutch plate engageable with a second clutch plate to drive the tensioning gear, and with the first clutch plate engageable with a third clutch plate to disengage the ratcheting pawl from the ratcheting gearwheel. The ratcheting pawl may be disengageable from the ratcheting gearwheel by an actuator, a further motor and/or a solenoid.
The invention further provides a vehicle passive entry side door latch release system engageable with a release cable connected a door latch. The door latch release system may include a movable linkage assembly engageable with the release cable, and a motor including an output shaft having a first gear engaged with a second gear affixed to or formed with a third gear engaged with one or more ratcheting pawls engaged with internal gear teeth of a ring gear rotatably affixed to a coil spring, with the ring gear including external teeth engageable with a rack affixed to or formed with the linkage assembly to move the release cable to unlatch the door latch. Operation of the motor in a first motor rotary direction may drive the first, second and third gears in a first gear rotary direction to rotatably compressibly engage the pawl against the internal gear teeth of the ring gear to rotate the ring gear in the first gear rotary direction to energize the coil spring, and operation of the motor in a second opposite motor rotary direction may drive the first, second and third gears in a second opposite gear rotary direction to rotatably disengage the pawl from the internal gear teeth of the ring gear to allow stored energy in the coil spring to drive the ratcheting gearwheel in the second opposite gear rotary direction and to thereby drive the rack to move the release cable to unlatch the door latch.
For the door latch release system described above, the system may include an electronic control unit for controlling the motor, and a freewheeling plate having one or more pins for the rotatable attachment of the pawl. The linkage assembly may include one or more apertures for insertion of one or more cables, and may further include a lever contiguously engaged with a leaf spring and attachable at one end thereof to a first cable attachable to the rack, attachable at a second opposite end thereof to a second cable attachable to an inside door handle, and attachable at an intermediate location thereof to the release cable. The linkage assembly may be spring biased towards the release cable to maintain the door latch in a latched configuration. The linkage assembly may alternatively include a lever attachable at a first location thereof to a first cable attachable to the rack, attachable at a second location thereof to a second cable attachable to an inside door handle, and attachable at a third location thereof to the release cable.
Additional features, advantages, and embodiments of the invention may be set forth or apparent from consideration of the following detailed description, drawings, and claims. Moreover, it is to be understood that both the foregoing summary of the invention and the following detailed description are exemplary and intended to provide further explanation without limiting the scope of the invention as claimed.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate preferred embodiments of the invention and together with the detail description serve to explain the principles of the invention. In the drawings:
Referring now to the drawings wherein like reference numerals designate corresponding parts throughout the several views,
As is known in the art, a conventional vehicle door latch release system generally includes an inside door handle connected to a door release latch by means of a release cable, and further includes an outside door handle connected to the door release latch by means of a latch rod. As is also known in the art, in order to open a conventional vehicle door from the outside, the door must first be unlocked and thereafter opened by, for example, the outside door handle. Further, in order to open a conventional vehicle door from the inside, for vehicles with a lock over-ride feature, the inside door handle may be used to open the door with or without the lock engaged. For vehicles which do not have such a lock over-ride feature for the inside door (i.e. for a rear door), the door must first be unlocked and thereafter opened by the inside door handle. The present invention may therefore be used with vehicles including a lock over-ride feature for the interior door handle, for vehicles for which a latch release cable may be pulled to unlock a door, for vehicles for which a latch release cable may be pulled for opening a latch or other functions, and with other latch systems as would be evident to those skilled in the art.
Referring to
In a particular embodiment of door latch release system 10, door latch release mechanism 18 may be controlled by an electronic control unit 26 which actuates system 10 upon receiving a signal from a source 28, such as upon movement of an outside door handle (not shown), actuation of a switch (not shown) adjacent the outside door handle, a remote actuation unit (not shown), or by means of another source or method for providing an actuation signal.
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In operation, in order to actuate release mechanism 18 from its charged to its discharged configurations, upon receiving a signal from source 28, electronic control unit 26 may actuate system 10 and thus actuate release mechanism 18 to operate motor 44 to drive lever 57 (via engagement of clutch plates 64, 68) to disengage pawl 52 (via engagement of lever 57, lever 58 and pawl lever 60) from ratcheting gearwheel 48. Upon disengagement of pawl 52, coil spring 50 (which has been wound) may cause ratcheting gearwheel 48 to rotate in a counter-clockwise discharge direction D in the orientation of
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In operation, in order to actuate release mechanism 80 from its charged to its discharged configurations, upon receiving a signal from source 28, electronic control unit 26 may actuate system 10 and thus actuate release mechanism 80 to operate motor 100 to drive lever 96 in a clockwise direction to disengage pawl 90 from ratcheting gearwheel 86. Upon disengagement of pawl 90, the coil spring (not shown, but disposed behind ratcheting gearwheel 86 in a similar manner as soil spring 50), which has been wound, may cause ratcheting gearwheel 86 to rotate in a clockwise discharge direction D in the orientation of
Referring to
In operation, in order to actuate release mechanism 110 from its charged to its discharged configurations, upon receiving a signal from source 28, electronic control unit 26 may actuate system 10 and thus actuate release mechanism 110 to operate motor 112 to rotate ratcheting gearwheels 116 in a counter-clockwise direction to disengage pawls 118 from ratcheting gearwheel 122. It should be noted that while pawls 118 may stall against the larger diameter ratcheting gearwheel 116 in the embodiment illustrated, if needed, gearwheels 116 may be continuously rotated in a counter-clockwise direction to prevent pawls 118 from re-engaging with ratcheting gearwheel 122. Upon disengagement of pawls 118, coil spring 124, which has been wound, may cause ratcheting gearwheel 122 to rotate in a counter-clockwise direction (i.e. direction D) in the orientation of
It should be noted that while the door latch release systems described above have been described for unlatching a door latch 12, the latch release systems may likewise be used with vehicles for which the pulling of a release cable (such as cable 20; see
To summarize, the door latch release systems described above are beneficial in that they can be used with existing latching systems with over-ride, as well as with latching (or unlocking) systems which utilize a release cable. The noted systems prevent costly development of new passive entry side door latches, and work independently of the electronic control unit to thus allow for independent design, installation, operation and maintenance of the systems. The systems may also be implemented with minimal change of an internal door structure, thus avoiding the implementation of expensive and complex passive door latch release systems. The systems also operate quickly due to the use of stored spring energy, as opposed to the requirement of large and expensive motors for tensioning the latch release cable under 50 ms, for example, which is a required release parameter for such passive entry door latch systems.
Although particular embodiments of the invention have been described in detail herein with reference to the accompanying drawings, it is to be understood that the invention is not limited to those particular embodiments, and that various changes and modifications may be effected therein by one skilled in the art without departing from the scope or spirit of the invention as defined in the appended claims.