1. Field of the Invention
The present invention relates generally to canning lids for canning containers and, more particularly, to a resuseable canning lid device and system for a canning container.
2. Description of the Related Art
It is known to provide a process for preserving food through canning. The process for canning to preserve food was first proven in the early 1800's and used a container such as a glass jar, a flat lid made of metal such as tin, and a seal such as wax. Later improvements to the early canning process came with the advent of the Mason jar and its reusable screw-on threaded band for providing a sealing mechanism between a metal lid of zinc with a rubber ring and a glass container with a mating thread molded at the opening. The rubber ring created a seal maintained by the threaded band screwed in place. Throughout its history, the metal lid and wax seal have not been reusable.
The advent and development of these components provided an affordable and easy to use method for home canning and became popular for preserving consumable foodstuff such as sauces, pickles, relishes, fruit and tomatoes. This was an important development in the era pre-dating the common use of refrigeration and convenience stores for obtaining and keeping food from spoilage.
Other developments have followed to accomplish the same results, for example, jar variations allowing the use of glass lids held in place with a metal clamp for eliminating corrosion concerns and subsequent loss of seal leading to food contamination. Further improvements to this style of jar and seal included a raised lip to help keep the jar from cracking.
Mass production and distribution of glass canning jars began in the early 1900's, led by the Ball Corporation. Easier to fill wide-mouth jars were introduced around this time, as well as the innovation of permanently attaching the gasket seal to the metal lid. By 1915, a smaller, flat metal lid with the same permanent composition gasket seal had been developed using the same practice of screwing a metal band onto a glass jar to seal and hold the lid in place during hot water processing. This improved the two-part lid system, thereby allowing canning jars to be used over and over with low cost and easy to use disposable metal lids that are presently still commonly in use.
The development of engineering plastics in recent decades has allowed further advancements for canning practices. Plastic materials offer many advantages when compared to metals, ranging from better versatility of part geometry to chemical and corrosion resistance. Many plastics can be recycled to satisfy the growing demand to eliminate waste and support environmental and sustainability initiatives.
In the 1970's, TATTLER Reusable Plastic Canning Lids began being manufactured using a plastic compound that is safe for direct contact with food products. The food grade plastic used is known as Polyoxymethylene Copolymer (POM) or Acetal Copolymer. It is bisphenol-a (BPA) free, and FDA and USDA approved. The rubber rings (gaskets) are made from a food grade nitrile rubber and contain no latex.
It is, therefore, desirable to provide a canning lid device for a canning container that is reusable. It is also desirable to provide a canning lid device for a canning container that has a plastic lid. It is further desirable to provide a canning lid device for a canning container that relieves pressure built up during a canning process. As such, there is a need in the art to provide a reuseable canning lid and system that meets at least one of these desires.
Accordingly, the present invention provides a reuseable canning lid device including a lid made of a plastic material and at least one raised portion on the lid adapted to provide a non-equal sealing force when affixed by a fastening device to a canning container.
Also, the present invention provides a reusable canning lid system including a lid made of a plastic material and a band adapted to mate with a canning container and at least one raised portion on the band adapted to provide non-equal sealing force on a lid when affixed to a canning container.
Further, the present invention provides a reusable canning lid device including a plastic lid and at least one thinned portion on the lid with a first portion of nominal thickness and a second portion thinner than the first portion and adapted to allow flexure when under pressure when affixed by a fastening device to a canning container.
Yet, the present invention provides a reuseable canning lid system for a canning container including a plastic lid adapted to close an opening of the canning container and a seal adapted for forming a vacuum seal between the lid and the canning container. The reusable canning lid system also includes a band adapted to be affixed to the canning container. The lid includes a non-thinned portion adapted to receive pressure from the band and a thinned portion adapted to provide access for the seal, whereby the seal is compressed between the lid and an edge of the opening of the canning container from pressure applied by the band. The seal is not circumferentially equal in compressed communication with the raised portion to allow a relief of pressure built up in a typical pressure canning, water bath, or vacuum sealing application.
Still further, the present invention provides a reusable canning lid system including a lid adapted to close an opening of a canning container, a seal cooperating with the lid and adapted for forming a seal between the lid and the canning container, and a band cooperating with the lid and adapted to be affixed to the canning container. The lid has at least one thinned portion adapted to provide a non-equal sealing force on the seal when affixed by the band to the canning container.
In addition, the present invention is reusable canning lid system including a lid adapted to close an opening of a canning container, a seal cooperating with the lid and adapted for forming a seal between the lid and the canning container, and a band cooperating with the lid and adapted to provide a non-equal sealing force when affixed to a canning container.
Also, the present invention provides a method of venting internal pressure when an outside of a solid vessel is heated. The method includes the steps of providing a lid, a seal, and a band, the lid having at least one portion which contacts the band and at least one lower portion not in contact with the band. The method also includes the steps of contacting the solid vessel with the seal, contacting the seal with the lid, and contacting the lid and the solid vessel with the band to hold the lid in place to the solid vessel.
Further, the present invention provides a method of venting internal pressure when an outside of a solid vessel is heated. The method includes the steps of providing a lid, a seal, and a band, the band having at least one raised portion which contacts the lid and at least one recessed portion not in contact with the lid. The method also includes the steps of contacting the solid vessel with the seal, contacting the seal with the lid, and contacting the lid and the solid vessel with the band to hold the lid in place to the solid vessel.
In addition, the present invention provides a canning lid kit including a lid, a seal, and a band, the lid having at least one raised portion which contacts the band and at least one lower surface not in contact with the band.
Still further, the present invention provides a canning lid kit including a lid, a seal, and a band, the band having at least one raised portion which contacts the lid and at least one recessed portion not in contact with the lid.
One advantage of the present invention is that a new reusable canning lid device and system is provided for a canning container such as a jar. Another advantage of the present invention is that the reusable canning lid device and system meets load and pressure requirements for a canning container. Yet another advantage of the present invention is that the reusable canning lid device is made of a plastic material. Still another advantage of the present invention is that the reusable canning lid device and system uses an elastomeric seal configured to relieve pressure built up in a typical pressure canning, water bath, or vacuum sealing application.
Other features and advantages of the present invention will be readily appreciated, as the same becomes better understood, after reading the subsequent description taken in conjunction with the accompanying drawings.
a and 5b are top views of embodiments of the reusable canning lid device of
c and 5d are top views of embodiments of the reusable canning lid device of
e and 5f are perspective views of embodiments of the reuseable canning lid device of
a is a top view illustrating two reuseable canning lids showing detail providing for the ability to stack the lids.
b is a perspective view illustrating two reuseable canning lids showing detail providing for the ability to stack the lids.
a is fragmentary perspective view of the rigid band of
a is a top view of another embodiment, according to the present invention, of the reusable canning lid device.
b is a perspective view of the reusable canning lid device of
Referring to the figures, wherein like numerals indicate like parts throughout the several views, one embodiment of a reusable canning lid system, according to the present invention, is shown generally at 10 in
Referring to
The lid 30 is adapted to close an opening of the canning container 20. The lid 30 is generally circular in shape, but may have any suitable shape to close the opening of the container 20. The lid 30 is made from a plastic material. The plastic material is of a food grade type. The plastic material is bisphenol-a (BPA) free. The plastic material may be an acetal copolymer plastic, a typical type being under the trade name Celcon M90 manufactured by Celanese. It should be appreciated that the lid 30 may be made of a metal or a combination of metal and plastic.
The fastening device is called the band 40 in the food canning industry and is adapted to affix the lid 30 to the canning container 20. The band 40 has an annular or ring shape. The band 40 has one or more threads for threadably engaging or mating with threads of the container 20. The band 40 is typically made of metal. The band 40 may be made of a plastic material. For processing other contents that are not perishable such as paints, gels, adhesives and the like, the lid 30, seal 25, and container 20 can be made of different materials. It should be appreciated that, in another embodiment, the band 40 may include at least one snap configured to snap-on the container 20.
The canning process involves heating the components of the system 10 to a temperature to ensure that they are as bacteria free as possible in an approximate range of 170-250 degrees Fahrenheit. The container 20 is then filled with a desired content and the seal 25, lid 30, and band 40 then attached. The band 40 is tightened to finger tight and then loosened by one quarter inch as shown in
An issue that has occurred in the aforementioned process is that if the band 40 is tightened too tightly to allow for air to be vented during the heating process, no vacuum seal is created and hence the food contents are not preserved. Therefore, tightening of the band 40 becomes a critical component to the canning sealing process and, as a result, a person unfamiliar with the learned technique may become discouraged.
To overcome this issue, the present invention provides a lid 30, according to one embodiment of the present invention, that allows for the lid 30 to be tightened without necessitating the subsequent loosening by a predetermined amount and eliminates the previous learning technique. The lid 30 of the present invention therefore provides foolproof sealing of canned contents. Referring to
In another embodiment, the raised portion of the lid 30 is a continuous raised portion of a predetermined length. As illustrated in
Referring to
Referring to
Other embodiments of the lid 30 are shown in
Referring to
The width of the raised portion 55 is such that it will accommodate a variation in location of the rolled edge 60 of the band 40. Therefore, bands of different manufacturers with slight variations in dimension will all perform similarly with the lids 30 of the system 10.
Referring to
It is a further object of the present invention to have a feature integrated into the lids 30 such that the seal 25 can be held in place while pressure is built-up inside the container 20 during a heating cycle. In
In another embodiment of the present invention illustrated in
In a further embodiment of the present invention, one or more features that accomplish controlled location of applied force may be placed into the metal or plastic band 40 as one or more raised portions such as depressions 110 illustrated in
In another embodiment of the present invention, the seal 25 is integral with the lid 30 and could be formed by a two-step injection molding process. It should be appreciated that the injection molding process is known.
The present invention provides a method of venting internal pressure when an outside of the solid vessel or canning container 20 is heated. The method includes the steps of providing the lid 30, the seal 25, and the band 40. The lid 30 has at least one raised portion 50a, 50b, 50c, or 55 which contacts the band 40 and at least one lower surface or portion 80 not in contact with the band 40. The method also includes the step of contacting the solid vessel or canning container 20 with the seal 25 and contacting the lid 30 with the band 40 and the solid vessel or canning container 20 to hold the lid 30 in place to the solid vessel or canning container 20.
In another embodiment, the method includes the steps of providing the band 40 having at least raised portion 110 which contacts the lid 30 and at least one recessed portion not in contact with the lid 30. The method also includes contacting the solid vessel or canning container 20 with the seal 25 and contacting the lid 30 with the band 40 and the solid vessel or canning container 20 to hold the lid 30 in place to the solid vessel or canning container 20.
The present invention further provides a canning lid kit that includes the lid 30, the seal 25, and the band 40. In one embodiment, the lid 30 has at least one raised portion 50a, 50b, 50c, or 55 which contacts the band 40 and at least one lower portion 80 not in contact with the band 40. In another embodiment, the band 40 having at least one raised portion 110 which contacts the lid 30 and at least one recessed portion not in contact with the lid 30.
The present invention has been described in an illustrative manner. It is to be understood that the terminology, which has been used, is intended to be in the nature of words of description rather than of limitation.
Many modifications and variations of the present invention are possible in light of the above teachings. Therefore, within the scope of the appended claims, the present invention may be practiced other than as specifically described.
The present application claims priority to and all the benefits of U.S. Provisional Patent Application No. 62/005,301, filed on May 30, 2014, which is hereby expressly incorporated herein by reference in its entirety.
Number | Date | Country | |
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62005301 | May 2014 | US |