The present invention relates to a method for testing a performance of a head gimbal assembly (HGA) with a precise positioning actuator for a thin-film magnetic head element used in a magnetic disk drive unit, particularly to a method for testing a displacement performance of the actuator.
In a magnetic disk drive apparatus, thin-film magnetic head elements for writing magnetic information into and/or reading magnetic information from magnetic disks are in general formed on magnetic head sliders flying in operation above the rotating magnetic disks. The sliders are supported at top end sections of suspensions of HGAs, respectively.
Recently, recording and reproducing density along the radial direction or along the track width direction in the magnetic disk (track density) rapidly increase to satisfy the requirement for ever increasing data storage capacities and densities in today's magnetic disk drive apparatus. For advancing the track density, the position control of the magnetic head element with respect to the track in the magnetic disk by a voice coil motor (VCM) only has never presented enough accuracy.
In order to solve this problem, an additional actuator mechanism is mounted at a position nearer to the magnetic head slider than the VCM so as to perform fine precise positioning that cannot be achieved by the VCM only. The techniques for achieving precise positioning of the magnetic head are described in for example U.S. Pat. No. 5,745,319 and Japanese patent publication No. 08180623 A.
As for such precise positioning actuator, there is a piggy-back structure actuator using a piezoelectric material. This piggy-back structure actuator is formed by piezoelectric material member of PZT in an I-character shape with one end section to be fixed to a suspension, the other end section to be fixed to a magnetic head slider and a pillar shaped movable arms connected between these end sections. By applying voltage across electrode layers sandwiching the piezoelectric material member, the actuator will displace to precisely position the thin-film magnetic head element.
In order to test a displacement performance of this precise positioning actuator, a displaced amount has been conventionally measured by using a laser Doppler vibration meter. Namely, when the actuator is driven, a laser beam is irradiated to the displaced section of the actuator and then the displaced amount is measured. By this test method of the displacement performance, a displaced amount and a response speed of the actuator in response to an applied drive signal can be accurately measured.
However, during manufacturing and testing processes of an HGA, such displacement measurement using a laser Doppler vibration meter will arise following various problems:
It is therefore an object of the present invention to provide a performance test method of an HGA with a precise positioning actuator, whereby a displacement performance of the actuator can be easily obtained in a short time without increasing a manufacturing cost of the HGA.
Another object of the present invention is to provide a performance test method of an HGA with a precise positioning actuator, whereby a displacement performance of the actuator can be more precisely obtained.
An HGA includes a magnetic head slider with at least one thin-film magnetic head element, a support and an actuator for displacing the magnetic head slider with respect to the support so as to precisely position the at least one thin-film magnetic head element. According to the present invention, a method of testing a performance of the HGA has a step of writing information from the at least one thin-film magnetic head element onto a magnetic disk with driving the actuator for displacement by applying an alternating drive signal to the actuator, a step of reading out the information of at least one rotation of the magnetic disk by the at least one thin-film magnetic head element without driving the actuator for displacement, a step of storing the information read-out from the magnetic disk as a read-out information along a disk-rotating direction, a step of moving the HGA toward an off-track direction by a predetermined distance, a step of repeatedly executing the reading, storing and moving steps to obtain two-dimensional read-out information along the disk-rotating direction and the off-track direction, and a step of determining, from the two-dimensional read-out information, an off-track position where the read-out information becomes maximum at each position along the disk-rotating direction, the determined off-track positions being recognized as displaced positions of the actuator in response to the applied alternating drive signal.
Write operation to the magnetic disk is executed under driving of the actuator for displacement by applying alternating drive signal to the actuator, and then read-out operation from the magnetic disk is executed without driving the actuator for displacement. The read-out information is stored. These operations are repeatedly performed by moving the HGA using a dynamic performance (DP) tester or a read/write (R/W) tester for one step of a predetermined distance, and then two-dimensional read-out information along the disk-rotating direction and the off-track direction are obtained. An off-track position where the read-out information becomes maximum at each position along the disk-rotating direction is calculated from the two-dimensional read-out information. Thus obtained off-track positions are recognized as displaced positions of the actuator in response to instantaneous values of the applied alternating drive signal.
Therefore, it is not necessary to introduce a new inspection instrument resulting a manufacturing cost of the HGA to prevent from increasing. Also, since the displacement performance test can be executed simultaneously with the normal test of the electromagnetic conversion performance of the HGA using a DP tester or an R/W tester, the number of the inspection processes will not increase although the inspection item increases. Therefore, the displacement performance of the actuator can be easily obtained in a short time. In addition, because of no enlarging of a footprint of the inspection instruments, the manufacturing cost of the HGA can be further prevented from increasing. Particularly, according to the present invention, since an actual waveform as a function of time of how the actuator responses to the alternating drive signal applied to the actuator is obtained, various measurements and/or mathematical calculations can be performed. For example, alternating stroke characteristics, alternating stroke asymmetry characteristics and frequency response performance of the actuator can be directly measured from the actual waveform. Also, time-displacement information of the actuator can be calculated by performing a digital Fourier analysis. Furthermore, step response characteristics of the actuator can be directly obtained from the waveform by applying a rectangular waveform drive signal to the actuator during write operation.
In this specification, “without driving an actuator for displacement” is not equivalent to merely apply no drive signal to the actuator but means to control the drive signal of the actuator so that the actuator positions at its initial position. Namely, depending upon a bias voltage applied to the actuator, the actuator may displace without applying a drive signal or the actuator may not locate at its initial position when a medium valued drive signal is applied thereto.
It is preferred that the storing step includes sampling of the read-out information at a time interval, and storing of the information sampled.
It is also preferred that the alternating drive signal is a sine wave alternating signal or a rectangular wave alternating signal.
It is further preferred that the method is repeated by varying a frequency of the alternating drive signal so as to obtain frequency response characteristics of the actuator.
Further objects and advantages of the present invention will be apparent from the following description of the preferred embodiments of the invention as illustrated in the accompanying drawings.
a and 12b show views illustrating magnitude of read-out information or output with respect to positions along the track direction at off-track positions;
a and 17b show wave-shape views illustrating advantages of the embodiment of
a, 18b and 18c show graphs illustrating correlations between AC stroke measured by using a R/W tester of the embodiment of FIG. 4 and AC stroke measured by using a laser Doppler vibration meter; and
As shown in these figures, the HGA is assembled by fixing a fine tracking actuator 11 for precisely positioning of a thin-film magnetic head element 12a to a top end section of a suspension 10. The actuator 11 holds a magnetic head slider 12 with the thin-film magnetic head element 12a.
The suspension 10 is substantially configured by a resilient flexure 13 with a flexible tongue 13a formed at its top end section to carry the slider 12 through the actuator 11, a resilient load beam 14 fixed to the flexure 13, and a base plate 15 fixed to a rear end section of the load beam 14. On the flexure 13, a flexible conductor member 16 including a plurality of trace conductors of a thin-film multi-layered pattern is formed or disposed.
A main or course actuator of VCM is used for rotationally moving each drive arm to which such HGA is attached, so as to displace the whole assembly. The actuator 11 contributes fine positioning of the HGA, which cannot be adjusted by the main or course actuator.
In this embodiment, the actuator 11 is a piggy-back structure actuator. As shown in
One ends of the movable beams 11c and 11d are united with the end section 11a and this section 11a is fixed to the flexure 13. The other ends of the movable beams 11c and 11d are united with the end section 11b and this section 11b is fixed to the slider 12. Thus, bending motion of the movable beams 11c and 11d due to their expanding and contracting generates the displacement of the section 11b shown by arrows 17 in the figure and therefore the displacement of the slider 12. This displacement of the slider 12 results the swing of the magnetic head element 12a along an arc so as to cross recording tracks of the magnetic disk surface.
It should be noted that an HGA to be tested may have a precise positioning actuator with a different structure from the aforementioned piggy-back structure.
In the figure, reference numeral 30 denotes a DP tester or a R/W tester that is usually utilized to test the electromagnetic conversion performance of the HGA, 31 denotes a computer connected to this R/W tester 30, and 32 denotes a memory arranged in the computer 31. The R/W tester 30 has a magnetic disk 33, a drive mechanism (not shown) for driving the magnetic disk 33, an HGA support 35 for supporting an HGA 34 with an actuator 11 to be tested, and a control circuit (not shown). In
First, the HGA 34 to be tested is attached to the HGA support 35 of the R/W tester 30 so that the air bearing surface (ABS) of the magnetic head slider opposes to the surface of the magnetic disk 33 as shown in
Then, an alternating drive signal is applied to the actuator 11 to alternately displace this actuator, and under this state a write signal is applied to the thin-film magnetic head element 12a to write a single track of information on the magnetic disk 33 (step S2). More concretely, an AC drive signal of sine wave provided with an amplitude of Va/2 and biased by a DC voltage of Va/2 for example DC 7.5 V is applied across A and B channel signal electrodes of the actuator 11 to alternately displace the actuator, and write operation for one track on the magnetic disk 33 is executed under this state.
If the write operation is executed without driving the actuator 11 for displacement and without displacing the HGA 34 by the R/W tester, a circular track 50 will be recorded on the magnetic disk 33 as shown in FIG. 5. Whereas, if the write operation is executed by AC-driving the actuator 11 using alternating drive signal, a track 60 shown in
According to this embodiment, the actuator 11 is AC-driven by the sine wave alternating drive signal, and thus the center of the magnetic head element during the write operation moves on the magnetic disk along a center line 70 shown in FIG. 7. Thus, a track 80 of magnetic information is formed on the magnetic disk as shown in FIG. 8. In this figure, reference numeral 81 represents a center line of the written magnetic information track.
Then, the HGA 34 is moved to one end of the magnetic disk 33 for example the center side end of recording area of the disk, by means of the R/W tester 30 (step S3).
Then, a DC drive signal of Va/2, namely a bias voltage, is applied across the A and B channel signal electrodes to locate the actuator at a center position or an initial position. With keeping this state and without driving the actuator for displacement, read operation of one track of information is executed. The read-out information of one track or the read-out information scanned along the disk-rotating direction is sampled at sampling points with a regular time interval, A/D converted and then stored in the memory 32 (step S4).
Then, the HGA 34 is moved by one step with a predetermined distance toward an off-track direction or the direction toward the other end of the magnetic disk 33 for example the circumference side end of the recording area of the disk, by means of the R/W tester 30 (step S5). The R/W tester 30 has in general a function of gradually displacing the attached HGA toward the off-track direction. At step S5, the HGA 34 is moved by one step using this function of the R/W tester.
Thereafter, whether the HGA 34 is arrived to the other end of the magnetic disk 33 for example the circumference side end of the recording area of the disk or not is judged (step S6). If it is judged not, namely the HGA 34 is not arrived to the other end, the processes at steps S4-S5 are repeatedly executed.
As a result, the read-out information scanned along the disk-rotating direction or along the track on the magnetic disk 33 at each of off-track positions x1, x2, x3, . . . , xM shown in
If it is judged that the HGA 34 arrived to the other end of the magnetic disk 33 at step S6, it is understood that read-out information or output amp(xm, yn) two-dimensionally scanned along the disk-rotating direction and the off-track direction are stored in the memory 32. Then, from these read-out information or output amp(xm, yn), an off-track position D(1), D(2), D(3), . . . , D(m), . . . , D(M) where the read-out information becomes maximum is calculated at each of positions y1, y2, y3, . . . , yn, . . . , yN along the disk-rotating direction (step S7).
In case that one track of information is read out at the off-track position x1 as shown in
The off-track position D(n) where the read-out information becomes maximum at each position yn along the disk-rotating direction can be calculated using the following program described in BASIC language.
where x(1), x(2), x(3), . . . , x(M) represent the aforementioned off-track positions x1, x2, x3, . . . , xM, y(1), y(2), y(3), . . . , y(N) represent the aforementioned off-track positions y1, y2, y3, . . . , yN, and amp(m, n) represents the aforementioned amp(xm,yn).
Then, as shown in
As aforementioned, since the displacement performance of the actuator is obtained by utilizing inherent functions of the R/W tester, it is not necessary to introduce a new inspection instrument resulting a manufacturing cost of the HGA to prevent from increasing. Also, since the displacement performance test can be executed simultaneously with the normal test of the electromagnetic conversion performance of the HGA using the R/W tester, the number of the inspection processes will not increase although the inspection item increases. Therefore, the displacement performance of the actuator can be easily obtained in a short time. In addition, because of no enlarging of a footprint of the inspection instruments, the manufacturing cost of the HGA can be further prevented from increasing.
Particularly, according to this embodiment, it is possible to obtain an actual waveform as a function of time D(t) of how the actuator 11 responses to the sine wave drive signal applied to the actuator. From this function, actuator characteristics can be obtained by performing unlimited measurement and/or mathematical calculation. Followings are some examples.
An AC stroke of the actuator was actually measured by using the R/W tester as in this embodiment and by using the laser Doppler vibration meter as in the prior art, and then correlations of these measured results were calculated.
A frequency response of AC stroke of the actuator was actually measured by using the R/W tester as in this embodiment and by using the laser Doppler vibration meter as in the prior art.
Many widely different embodiments of the present invention may be constructed without departing from the spirit and scope of the present invention. It should be understood that the present invention is not limited to the specific embodiments described in the specification, except as defined in the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
2000-277923 | Sep 2000 | JP | national |
2002-011555 | Jan 2002 | JP | national |
This application is a continuation-in-part application of U.S. application Ser. No. 09/950,055, filed on Sep. 12, 2001, now U.S. Pat. No. 6,801,377.
Number | Name | Date | Kind |
---|---|---|---|
5745319 | Takekado et al. | Apr 1998 | A |
5998994 | Mori | Dec 1999 | A |
6061201 | Woods | May 2000 | A |
6292317 | Alexander | Sep 2001 | B1 |
6512647 | Quak et al. | Jan 2003 | B1 |
Number | Date | Country |
---|---|---|
8-180623 | Jul 1996 | JP |
2001-118256 | Apr 2001 | JP |
Number | Date | Country | |
---|---|---|---|
20030103284 A1 | Jun 2003 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 09950055 | Sep 2001 | US |
Child | 10346056 | US |