The present disclosure relates generally to a fuel injector for a turbine engine, and more particularly, to a phase and amplitude matched fuel injector for a turbine engine.
During operation, turbine engines exhaust a complex mixture of air pollutants. These air pollutants may include oxides of nitrogen (NOx). Exhaust emission standards regulate the amount of NOx emitted to the atmosphere from a turbine engine depending on the type, size, and/or class of the engine. It is known that a well-distributed flame having a low flame temperature may help to reduce NOx emission to levels compliant with emission regulations. One way to generate a flame with a low temperature is to premix fuel and air to a create a lean fuel-air mixture. However, naturally occurring combustion induced pressure fluctuations within the combustor of the turbine engine can be amplified during operation of the engine under lean conditions. These amplified pressure fluctuations may induce mechanical vibrations that can damage the turbine engine.
One method to provide a lean fuel-air mixture to a turbine engine while minimizing the harmful vibrations is described in U.S. Patent Publication No. US 2007/0074518 A1 (“the '518 publication”) assigned to the assignee of the current application. In the '518 publication, the length of different regions of a fuel nozzle is adjusted such that a magnitude of the fuel to air equivalence ratio reaching the flame front is a minimum when a pressure pulse at the flame front is a maximum. While the method described in the '518 publication is suitable to reduce mechanical vibrations in many applications, other applications may benefit from other means of reducing mechanical vibrations.
The disclosed fuel injector is directed to overcoming one or more of the problems set forth above.
In one aspect, a fuel injector for a turbine engine is disclosed. The fuel injector includes a body member disposed about a longitudinal axis, and a barrel member located radially outwardly from the body member. The fuel injector may also include an annular passageway extending between the body member and the barrel member from a first end to a second end. The first end may be configured to be fluidly coupled to a compressor of the turbine engine and the second end may be configured to be fluidly coupled to a combustor of the turbine engine. The fuel injector may also include a perforated plate positioned proximate the first end of the passageway. The perforated plate may be configured to direct compressed air into the annular passageway with a first pressure drop. The fuel injector may also include at least one fuel discharge orifice positioned downstream of the perforated plate. The at least one orifice may be configured to discharge a fuel into the annular passageway with a second pressure drop. The second pressure drop may have a value between about the first pressure drop and about 1.75 times the first pressure drop.
In another aspect, a method of operating a turbine engine including a fuel injector fluidly coupling a compressor and a combustor of the turbine engine is disclosed. The method includes directing a compressed air stream into an upstream end of the fuel injector with a first pressure drop. The method may also include directing a fuel with a second pressure drop into the compressed air stream at a location less than or equal to about 0.75 inches downstream of the upstream end. The second pressure drop may have a value between about the first pressure drop and about 1.75 times the first pressure drop. The method may further include delivering the fuel and the compressed air stream to the combustor as a fuel-air mixture.
In yet another aspect, a method of operating a turbine engine is disclosed. The turbine engine may be configured to have a combustion induced pressure wave induced in a combustor of the turbine engine during operation. The method may include directing a fuel-air mixture to the combustor through a fuel injector that has a longitudinal axis. Directing the fuel-air mixture may include directing compressed air into the fuel injector through a perforated plate having a plurality of perforations arranged substantially symmetrically around the longitudinal axis. The compressed air may be subject to a first pressure drop across the perforated plate. Directing the fuel-air mixture may also include directing a fuel into the fuel injector through a plurality of orifices positioned at a first length downstream of the perforated plate. The first length may be less than or equal to about 4% of a wavelength of the pressure wave induced in the combustor. The fuel may be subject to a second pressure drop across the orifices. The second pressure drop may have a value between about the first pressure drop and about 1.75 times the first pressure drop. Directing the fuel-air mixture may also include mixing the fuel in the compressed air to create the fuel-air mixture. The method may further include combusting the fuel-air mixture in the combustor.
Compressor section 10 may include components rotatable to compress inlet air. Specifically, compressor section 10 may include a series of rotatable compressor blades about a central shaft 12. As the central shaft 12 is rotated, the compressor blades draw air into turbine engine 100 and pressurize the air. This pressurized air may then be directed to an enclosure 72 of the combustor section 20 for mixture with a liquid and/or gaseous fuel. Combustor section 20 includes one or more fuel injectors 26 arranged about the central shaft 12. Compressed air from the enclosure 72 is drawn into these fuel injectors 26, mixed with a fuel, and directed into a combustion chamber (hereinafter “combustor 50”) extending around the central shaft 12. In the combustor 50, the fuel-air mixture may combust to produce combustion gases at a high pressure and temperature. These combustion gases are directed to the turbine section 70. Turbine system 70 extracts energy from these combustion gases, and directs the exhaust gases to the atmosphere through exhaust section 90. The layout of the turbine engine 100 illustrated in
Barrel housing 34 may be a tubular member disposed radially outwardly of the central body 36 to define an annular passageway 32 therebetween. The annular passageway 32 may receive a fuel-air mixture from the air inlet duct 35 at an upstream end and discharge the fuel-air mixture into the combustor 50 at a downstream end. The air inlet duct 35 may be a tubular member configured to receive compressed air from the enclosure 72 at an upstream end, mix the compressed air with fuel, and discharge the fuel-air mixture into the annular passageway 32 at a downstream end. The air inlet duct 35 may include a perforated plate 60 at the upstream end opposite the barrel housing 34. The perforated plate 60 may control the amount of air that enters the fuel injector 26 from the enclosure 72.
The plurality of perforations of the plate 63 may include a plurality of first perforations 64a, a plurality of second perforations 64b, and a plurality of third perforations 64c. The first perforations 64a, the second perforations 64b, and the third perforations 64c may be annularly positioned about the longitudinal axis 42. In some embodiments, the second perforations 64b may be positioned radially outwardly of the third perforations 64c, and radially inwardly of the first perforations 64a. In some embodiments, the first, second, and third perforations 64a, 64b, 64c may be substantially circular. In some embodiments, the diameter of second perforations 64b may be greater than the diameter of the third perforations 64c and smaller than the diameter of the first perforations 64a. As the compressed air flows into the air inlet duct 35 through the first, second, and third perforations 64a, 64b, 64c, the compressed air will experience a pressure drop ΔPair and an increase in velocity due to flow restrictions caused by the perforated plate 60. The geometry of the perforated plate 60 may be such that pressure fluctuations within air inlet duct 35 are minimized to provide a uniform flow of air through air inlet duct 35. The arrangement of the first, second, and third perforations 64a, 64b, 64c on the perforated plate 60 may reduce the distortions (or skew) in the velocity profile of the air in the air inlet duct 35.
With reference to
Combustor 50 (referring to
The fuel exiting the orifices 58 mixes with the air entering the air inlet duct 35 and forms a fuel-air mixture. The ratio of fuel to air in the fuel-air mixture to the stoichiometric fuel to air ratio is referred to as the equivalence ratio. If the mass flow of fuel and air entering the fuel injector 26 is a constant over time, the equivalence ratio will be a constant. However, since the amount of fuel and air entering the fuel injector 26 varies sinusoidally, the equivalence ratio also varies sinusoidally, as represented by equivalence ratio curve 78. Thus, the equivalence ratio of the fuel-air mixture reaching the combustor 50 may vary in a sinusoidal manner with time. When the value of equivalence ratio reaching the combustor 50 is high (compared to a time averaged value), the heat release and resulting pressure wave 82 within the combustor 50 may be high. Likewise, when the value of equivalence ratio is low, the heat release and resulting pressure wave 82 within the combustor 50 may be low. Thus, the time-varying equivalence ratio may exacerbate the combustion induced pressure waves 82 in the combustor 50.
If the orifices 58 and the perforated plate 60 are positioned proximate each other compared to a wavelength (λ) of the pressure wave 82 (for example, about ≦4% of λ), the fuel curve 74 will be in phase with the air curve 76. When the fuel and air curves 74, 76 are in phase, the peaks and valleys of the curves match. Matching the phase of the fuel and air curves 74, 76 is referred to as phase-matching. Phase-matching the fuel and air curves 74, 76 reduces the amplitude of the equivalence ratio curve 78. The distance between the orifices 58 and the perforated plate 60 needed for phase-matching depends upon the application. In some embodiments of fuel injector 26, the distance “L” between the orifices 58 and the perforated plate 60 is less than or equal to about 4% of the wavelength (λ) of the pressure wave 82, so that the air and fuel flow through the fuel injector 26 are phase-matched. In some embodiments of fuel injector 26, the distance L may be less than or equal to about 2% of the wavelength of the pressure wave 82.
In a typical fuel injector, the pressure drop of fuel ΔPgas is significantly higher than the pressure drop of air ΔPair (for example, in some fuel injectors, ΔPgas may be greater than or equal to 3ΔPair). Because of the higher pressure drop, as is known to a person of ordinary skill in the art, the pulsation in the fuel flow caused due to the pressure wave 82 will be smaller than the pulsation in the air flow. Therefore, the amplitude of the fuel curve 74 will be smaller than the amplitude of the air curve 76. Because of this difference in amplitudes, the mass of fuel entering the fuel injector 26 through an orifice 58, and the mass of air entering the fuel injector 26 through the perforated plate 60, will change differently with time. This difference in variation of the mass of fuel and air with time changes the fuel to air ratio (and therefore, the equivalence ratio) of the fuel-air mixture in the fuel injector 26. Therefore, phase-matching the fuel and air curves 74, 76 may not, by itself, minimize the amplitude of the equivalence ratio curve 78. If the magnitude of the mass pulsation of the fuel and air are the same (that is, the amplitudes of the fuel curve 74 and the air curve 76 are the same), then the ratio of the fuel and air entering the fuel injector 26 at an instant of time may be the same. Matching the phase and the amplitude of the fuel and air curves 74, 76 may make the equivalence ratio substantially a constant over time.
The variation in mass pulsations (of the fuel and air) is a function of the respective pressure drops of the fuel and air (that is, ΔPgas and ΔPair), and other characteristics of the fluids (such as, for example, the density). Decreasing ΔPgas may increase the pulsation of the fuel flow and make the amplitude of the fuel curve 74 approach the amplitude of the air curve 76. Since the orifices 58 are positioned proximate the perforated plate 60 (compared to the wavelength of the pressure wave 82) in fuel injectors 26 of the current disclosure, sufficient amplitude matching of the fuel and air curves 74, 76 may be achieved if ΔPgas is less than or equal to about 1.75ΔPair. Decreasing the pressure drop of the fuel ΔPgas may be achieved in any manner. In some embodiments, the size (for example, the diameter) of the orifices 58 may be increased to decrease ΔPgas. As known to a person of ordinary skill in the art, a compressible flow orifice equation may be used to calculate the pressure drop of the fuel ΔPgas across an orifice 58 having a known size.
Amplitude-matching, along with phase-matching, may minimize the amplitude of the equivalence ratio curve 78, and thereby reduce the pressure wave 82 in the combustor 50. The exact percentage increase of ΔPgas over ΔPair for amplitude-matching may depend upon the application. In general, in fuel injectors 26 of the current disclosure, ΔPgas may be between about ΔPair and about 1.75 times ΔPair (that is, ΔPair≦ΔPgas≦about 1.75 times ΔPair) to decrease the amplitude of the equivalence ratio curve 78. In some embodiments of fuel injector 26, ΔPgas is between about ΔPair and about 1.5 times ΔPair (that is, ΔPair≦ΔPgas≦about 1.5 times ΔPair).
The disclosed fuel injector may be applicable to any turbine engine where reduced combustion induced oscillations are desired. Although particularly useful for low NOx-emitting turbine engines, the disclosed fuel injector may be applicable to any turbine engine regardless of the emission output of the engine. The disclosed fuel injector may reduce combustion induced oscillations by phase and amplitude matching the fuel and air flows through the fuel injector. The operation of fuel injector 26 will now be explained.
During operation of turbine engine 100, air may be drawn into compressor section 10 and compressed (referring to
With reference to
In some embodiments, a distance L between the orifices 58 and the perforated plate 60 of less than or equal to about 0.75 inches (19.05 mm) may result in phase matching. In an exemplary fuel injector 26 used in an application where a wavelength λ of the pressure wave 82 is about 36 inches (about 914.4 mm), a distance L between the orifices 58 and the perforated plate 60 of about 0.5 inches (12.7 mm) (that is, about 1.4% of λ) results in phase-matching. In an exemplary embodiment of a fuel injector 26 having four hundred and eighty (480) orifices 58, each having a diameter of about 0.04 inches (about 1.02 mm), ΔPgas is reduced from greater than about 130% of ΔPair to about 20% of ΔPair by increasing the diameter of each orifice 58 to about 0.05 inches (about 1.27 mm). Phase and amplitude-matching of the fuel and air flows may efficiently minimize the pressure waves without substantially increasing cost of the fuel injector and the turbine engine.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed fuel injector. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed fuel injector. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.
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