1. Field of the Invention
The present invention relates generally to phase shift masks and methods of producing the same, and particularly to phase shift masks having a halftone mask deposited on a transparent substrate and methods of producing the same.
Conventionally a phase shift mask having a halftone film deposited on a transparent substrate has been used. In such a phase shift mask an in-phase halftone edge enhancement phase shift mask is particularly effectively used. This mask is formed by initially forming a blanks structure and then dry etching individual films configuring the blanks structure. The blanks structure is formed of a transparent substrate, a halftone film deposited on the transparent substrate, and a light shielding film deposited on the halftone film.
2. Description of the Background Art
For the above conventional phase shift mask the transparent substrate dry etched has an insufficient selection ratio relative to the halftone film. As such, while the transparent substrate is dry etched, the halftone film is etched further in a direction parallel to the substrate's main surface, and the substrate is accordingly also etched further in a direction parallel to its main surface. As a result, the substrate can disadvantageously be patterned in a geometry significantly different from that as intended. If the phase shift mask having on the transparent substrate a pattern of a geometry significantly different from that intended is used in a semiconductor device fabrication process to perform an exposure step, the semiconductor device will be patterned in a geometry significantly different from that intended, and thus impaired in performance.
The present invention has been made to overcome the above disadvantage and it contemplates a phase shift mask and its production method capable of providing a geometry of a pattern formed in a phase shift mask at a transparent substrate that is closer to that of a pattern intended.
The present phase shift mask includes: a transparent substrate having a patterned portion formed to extend from a main surface thereof to a prescribed depth, and an exposed portion adjacent to the patterned portion and exposing a main surface thereof; a film overlying the transparent substrate and adjacent to the exposed portion; and a halftone film overlying the film overlying the substrate. Light transmitted through the patterned portion and that transmitted through the halftone film and the film overlying the substrate are substantially in phase. Light transmitted through the exposed portion and that transmitted through the patterned portion are substantially opposite in phase, and light transmitted through the exposed portion and that transmitted through the halftone film and the film overlying the substrate are also substantially opposite in phase. Furthermore, the film overlying the substrate and the halftone film are different in material.
Thus if the film overlying the substrate has a prescribed selectivity relative to the substrate the film can be used as an etching stopper film to provide the substrate with a patterned portion. This can prevent the patterned portion from having a geometry disadvantageously larger in a direction parallel to the main surface than intended. The patterned portion can thus be formed to have a geometry close to that intended.
The present invention in one aspect provides a method of producing a phase shift mask, including the steps of: depositing on a transparent substrate an etching stopper film having a prescribed selectivity relative to the transparent substrate and serving as an etching mask in dry etching the transparent substrate; depositing a halftone film on the etching stopper film; depositing a light shielding film on the halftone film; depositing on the light shielding film a first resist film having a first prescribed pattern; successively dry etching through the first resist film serving as an etching mask the light shielding film, the halftone film, the etching stopper film, and a portion of the transparent substrate extending from a main surface thereof to a prescribed depth; removing the first resist film; depositing on the light shielding film a second resist film having a second prescribed pattern different from the first prescribed pattern; dry etching through the second resist film serving as an etching mask the light shielding film, the halftone film and the etching stopper film successively; removing the second resist film; depositing on the light shielding film a third resist film having a pattern different from the first and second prescribed patterns; and etching through the third resist film serving as an etching mask to remove the light shielding film.
In the above described method at the step of successively dry etching through the first resist film the transparent substrate is dry etched with the etching stopper film thereon. As compared with the transparent substrate etched without the etching stopper film thereon, the transparent substrate etched with the etching stopper film thereon can be patterned to have a geometry closer to that intended.
Furthermore the present invention in another aspect provides a method of producing a phase shift mask, including the steps of: depositing on a transparent substrate an etching stopper film having a prescribed selectivity relative to the transparent substrate and serving as an etching mask in dry etching the transparent substrate; depositing a halftone film on the etching stopper film; depositing a light shielding film on the halftone film; depositing on the light shielding film a first resist film having a first prescribed pattern; successively dry etching through the first resist film serving as an etching mask the light shielding film, the halftone film, the etching stopper film, and a portion of the transparent substrate extending from a main surface thereof to a prescribed depth; removing the first resist film; depositing on the light shielding film a second resist film having a second prescribed pattern different from the first prescribed pattern; dry etching through the second resist film serving as an etching mask the light shielding film and the halftone film successively; removing the second resist film; depositing on the light shielding film a third resist film having a pattern different from the first and second prescribed patterns; and etching through the third resist film serving as an etching mask to remove the light shielding film and the etching stopper film.
Furthermore in the method in the above described another aspect the etching stopper film and the light shielding film are formed of material removable by the same etchant gas and the light shielding film and the etching stopper film are removed by the same etchant gas simultaneously.
The above described method provides an effect similar to that of the phase shift mask of the aforementioned one aspect and in addition thereto, as compared with a method that removes the light shielding film and the etching stopper film separately, allows a phase shift mask to be produced through a process reduced by one step.
The present invention in still another aspect provides a method of producing a phase shift mask, including the steps of: depositing on a transparent substrate an etching stopper film having a prescribed selectivity relative to the transparent substrate and serving as an etching mask in dry etching the transparent substrate; depositing a halftone film on the etching stopper film; depositing a light shielding film on the halftone film; depositing on the light shielding film a first resist film having a first prescribed pattern; etching the light shielding film and the halftone film through the first resist film serving as an etching mask to expose a surface of the etching stopper film; depositing a second resist film having a second prescribed pattern to cover a portion of an upper surface of the etching stopper film exposed, a side surface of the halftone film, and side and upper surfaces of the light shielding film; successively dry etching through the second resist film serving as an etching mask the etching stopper film and the transparent substrate at a portion extending from a main surface of the transparent substrate to a prescribed depth; removing the second resist film; depositing on the light shielding film a third resist film having a pattern different from the first and second prescribed patterns; and etching through the third resist film serving as an etching mask to remove the light shielding film and the etching stopper film.
In the above described method at the step of successively dry etching through the second resist film the transparent substrate is dry etched with the etching stopper film thereon. As compared with the transparent substrate dry etched without the etching stopper film thereon, the transparent substrate dry etched with the etching stopper film thereon can be patterned to have a geometry closer to that intended.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
Hereinafter with reference to the drawings the present method of producing a phase shift mask in embodiments will be described.
With reference to
In the present embodiment the method is performed as follows: initially, as shown in
Note that in the present embodiment transparent substrate 1 is desirably formed of quartz. Etching stopper film 2 is desirably formed of a film containing hafnium oxide as a main component, a film containing Al2O3 and SnO2, a chromium oxide film, a chromium nitride film, or the like. Halftone film 3 is desirably formed of MoSi film and has an optical transmittance of 3% to 8%, although halftone film 3 having an optical transmittance of 25% or less allows the present invention's object to be achieved. Furthermore, light shielding film 4 is desirably formed of Cr film and has an optical transmittance of approximately 0.1% or less, i.e., shields 99.9% or more of light.
Furthermore, if the selectivity of transparent substrate 1 relative to etching stopper film 2 in dry etching transparent substrate 1 with a prescribed etchant gas is larger than that of transparent substrate 1 relative to halftone film 3 in dry etching transparent substrate 1 with the prescribed etchant gas, providing etching stopper film 2 on transparent substrate 1 can prevent the substrate from being significantly etched in a direction extending along its surface. Accordingly in the present specification etching stopper film 2 having a prescribed selectivity relative to transparent substrate 1 means an etching stopper film formed of a material providing for the aforementioned effect.
Desirably the transparent substrate has a selectivity of at least two and at most three relative to the etching stopper film. The selectivity of at least two can prevent etching stopper film 2 from being etched in a direction parallel to the transparent substrate 1 main surface so that transparent substrate 1 will be patterned in a geometry also extending in a direction parallel to the substrate's main surface. The selectivity of at most three allows transparent substrate 1 to more controllably be patterned depthwise or in a direction perpendicular to the substrate's main surface. Note that in the present specification a selectivity of a transparent substrate relative to an etching stopper film is a ratio of an etching rate of the substrate relative to that of the film under a prescribed etching condition (e.g., an etchant gas).
The aforementioned matters are similar applied in a method of producing a phase shift mask in a second embodiment as described later.
Then, as shown in
Then, with reference to
Furthermore, as shown in
More specifically, after the
Then, as shown in
Then, as shown in
Then, resist film 6 is removed. Subsequently, as shown in
In the present phase shift mask production method of the present embodiment as described above the
In the present embodiment the aforementioned
Subsequently, resist film 6 is removed, and then, as shown in
For the
The phase shift mask production method of the present embodiment as described above produces a phase shift mask having a structure as shown in
In the phase shift mask having the structure shown in
As such, in a vicinity of a border of portion 10 and a portion having the transparent substrate 1 main surface exposed, light transmitted through portion 10 and that transmitted through the portion having the substrate's main surface exposed cancel each other. Furthermore in a vicinity of a border of the portion having the transparent substrate 1 main surface exposed and halftone film 3, light transmitted through the portion having the substrate's main surface exposed and that transmitted through halftone film 3 cancel each other. Consequently in a semiconductor device fabrication process at an exposure step the borders are more clearly transferred to a prescribed position of an intermediate product of a semiconductor device being fabricated.
With reference to
In the present embodiment initially as shown in
Then, as shown in
Then, as shown in
Resist film 16 having the pattern of hole 16a is used to dry etch etching stopper film 12. This forms a hole 16b defined by resist film 16 and an opening of etching stopper film 12, as shown in
More specifically, after the
Then, resist film 16 is removed. Subsequently on light shielding film 14 a resist film 17 having a pattern of a hole 17a is deposited. As a result, as shown in
Note that light shielding film 14 and etching stopper film 12 are formed of different materials that are not etched with the same etchant gas. Accordingly, as shown in
In the present embodiment's phase shift mask production method, as well as the first embodiment's phase shift mask production method, in the
Note that the
After the
Note that the present embodiment's phase shift mask production method also provides a phase shift mask having a structure described in the first embodiment and shown in
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.
Number | Date | Country | Kind |
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2004-141057 | May 2004 | JP | national |