1. Field of the Invention
The present invention relates to a photoconductive sheet constituting a radiation imaging panel which is suitable for use in radiation imaging devices such as X-ray imaging devices, and also relates to such a radiation imaging panel.
2. Description of the Related Art
In some X-ray imaging panels which are conventionally known in the field of medical X-ray imaging, a photoconductive layer sensitive to X-rays is used as a photosensitive layer, and an electrostatic latent image produced by X-rays in the photoconductive layer is recorded and read by using light or a great number of electrodes. Such X-ray imaging panels are superior in resolution to the indirect radiography using a television image pickup tube, which is a well known imaging technique.
That is, in each of the above X-ray imaging panels, electric charges corresponding to X-ray energy are generated by applying X rays to a charge generation layer arranged in the X-ray imaging panel, and the generated electric charges are read out in the form of an electric signal. That is, the photoconductive layer has the function of the charge generation layer.
Since the bismuth-mixed metal oxides Bi12MO20 (where M is at least one of Ge, Si, and Ti) are photoconductive and dielectric, use of the bismuth-mixed metal oxides Bi12MO20 in a photoconductive layer has been investigated. For example, Japanese Unexamined Patent Publication Nos. 11(1999)-211832, 11(1999)-237478, and 2000-249769 disclose use of Bi12GeO20 or Bi12SiO20 in a photoconductive layer, and M. Valant et al., “Processing and Dielectric Properties of Sillenite Compounds Bi12MO20-δ (M=Si, Ge, Ti, Pb, Mn, B1/2P1/2)”, Journal of American Ceramic Society, Vol. 84, pp. 2900-2904, 2001 disclose sintering of Bi12MO20.
However, the light reflectance of Bi12MO20 has not been investigated in the above documents. For example, although the absorption spectra of the single crystals of Bi12SiO20 and Bi12GeO20 are disclosed in “Physica Status Solidi (a)”, Vol. 89, pp. 263-270, 1985, nothing about the light reflectance or photoconductivity is disclosed in this document.
The present invention has been made in view of such circumstances.
The first object of the present invention is to provide a photoconductive sheet which is formed of Bi12MO20, collect a great amount of X-ray charges, and is to be used as a photoconductive layer in a radiation imaging panel which records an electrostatic latent image representing a radiographic image.
The second object of the present invention is to provide a radiation imaging panel which records an electrostatic latent image representing a radiographic image, and uses a photoconductive layer of Bi12MO20 which can collect a great amount of X-ray charges.
In order to accomplish the first object, according to the first aspect of the present invention, a photoconductive sheet for use as a photoconductive layer in a radiation imaging panel which records an electrostatic latent image representing a radiographic image is provided. The photoconductive sheet according to the first aspect of the present invention is formed of a bismuth-mixed metal oxide Bi12MO20 so as to exhibit a first light reflectance at a first wavelength of 750 nm and a second light reflectance at a second wavelength of 350 nm, where M is at least one of Ge, Si, and Ti, and the first light reflectance is seven or more times greater than the second light reflectance.
In order to accomplish the second object, according to the second aspect of the present invention, a radiation imaging panel which records an electrostatic latent image representing a radiographic image is provided. The radiation imaging panel according to the second aspect of the present invention comprises a photoconductive layer formed of a bismuth-mixed metal oxide Bi12MO20 so as to exhibit a first light reflectance at a first wavelength of 750 nm and a second light reflectance at a second wavelength of 350 nm, where M is at least one of Ge, Si, and Ti, and the first light reflectance is seven or more times greater than the second light reflectance. Hereinafter, in this specification, it is assumed that M in Bi12MO20 is at least one of Ge, Si, and Ti.
In the first and second aspects of the present invention, preferably, the photoconductive layer or sheet is formed of sintered bismuth-mixed metal oxide Bi12MO20.
The present inventors have investigated the photoconductivity of the bismuth-mixed metal oxides Bi12MO20, and found that the bismuth-mixed metal oxides Bi12MO20 are superior in photoconductivity when the bismuth-mixed metal oxides Bi12MO20 exhibit high light reflectance at the wavelengths 550 to 750 nm. In particular, when a photoconductive sheet used as a photoconductive layer in a radiation imaging panel which records an electrostatic latent image representing a radiographic image is formed of a bismuth-mixed metal oxide Bi12MO20 (where M is at least one of Ge, Si, and Ti) so as to exhibit a first light reflectance at a first wavelength of 750 nm and a second light reflectance at a second wavelength of 350 nm, and the first light reflectance at the first wavelength of 750 nm is seven or more times greater than the second light reflectance at the second wavelength of 350 nm, the photoconductive layer can collect a great amount of X-ray charges, so that it is possible to increase the sensitivity.
Further, in the case where the bismuth-mixed metal oxide Bi12MO20 forming the photoconductive layer is sintered, it is possible to increase the filling factor of the bismuth-mixed metal oxide Bi12MO20 in the photoconductive layer. That is, the photoconductive layer becomes dense, so that it is possible to increase X-ray absorption efficiency. In addition, since electric charges generated in the photoconductive layer can be more effectively captured, it is possible to greatly increase the sensitivity.
The present invention is characterized in that the photoconductive layer in the radiation imaging panel is made of Bi12MO20, and the light reflectance at the wavelength of 750 nm is seven or more times greater than the light reflectance at the wavelength of 350 nm. Since the photoconductive layer of Bi12MO20 has a bandgap around 3.2 eV, the photoconductive layer of Bi12MO20 absorbs almost all light at the wavelength of 350 nm, and almost no light at the wavelength of 750 nm. However, when Bi12MO20 contains impurities or lattice defects (e.g., antisite defects, vacancies, interstitial ions, or bismuth V ions), absorption at the wavelength of 750 nm also occurs. Therefore, when the light reflectance at the wavelength of 750 nm is seven or more times greater than the light reflectance at the wavelength of 350 nm, the photoconductive layer of Bi12MO20 can collect a great amount of X-ray charges.
The photoconductive layer of Bi12MO20 which exhibits a light reflectance at the wavelength of 750 nm seven or more times greater than at the wavelength of 350 nm can be produced by using high-purity raw material, or appropriately controlling the sintering conditions such as the sintering temperature, the setter, and the sintering atmosphere. Specifically, according to the first method for producing the photoconductive layer according to the present invention, the above photoconductive layer is produced through the following steps (a1) to (a4).
(a1) A precursor solution of Bi12MO20 is obtained by causing a reaction of a bismuth salt and a metal alkoxide under acid condition.
(a2) The precursor solution of Bi12MO20 is applied to a base.
(a3) The precursor solution of Bi12MO20 on the base is dried so as to form a film of Bi12MO20 or a precursor film of Bi12MO20.
(a4) The film of Bi12MO20 or the precursor film of Bi12MO20 is sintered.
Preferably, the above bismuth salt is bismuth nitrate or bismuth acetate, and the above metal alkoxide may be a germanium, silicon, or titanium alkoxide. Specifically, preferable examples of the above metal alkoxide are Ge(O—CH3)4, Ge(O—C2H5)4, Ge(O-iC3H7)4, Si(O—CH3)4, Si(O—C2H5)4, Si(O-iC3H7)4, Ti(O—CH3)4, Ti(O—C2H5)4, and Ti(O-iC3H7)4.
In step (a1), the bismuth salt and the metal alkoxide can be hydrolyzed under acid condition by using any of the known techniques as appropriate. For example, it is preferable to hydrolyze the bismuth salt and the metal alkoxide with acetic acid, a water solution of methoxyethanol and nitric acid, a water solution of ethoxyethanol and nitric acid, or the like. Although the precursor solution of Bi12MO20 is obtained after the hydrolysis, it is preferable to concentrate or reflux the precursor solution of Bi12MO20 before applying the precursor solution to the base.
In the case where the precursor solution of Bi12MO20 is applied to the base and sintered, the precursor film of Bi12MO20 is shaped into a piece to be baked, and is then placed on a setter (i.e., a base). At this time, the setter is preferably made of sintered aluminum oxide, sintered zirconium oxide, or a single crystal of aluminum oxide. When the precursor film of Bi12MO20 is sintered by using the above setter, it is possible to produce a sintered piece of Bi12MO20 without causing fusion of the sintered piece with the setter.
The props 3 are arranged between the setters 2, and arrayed near the edges of the setters 2 at predetermined intervals. The pieces 1 to be baked are placed inside the array of the props 3. In addition, it is possible to place a weight plate on each of the pieces 1 to be baked, during the sintering. In most cases, it is preferable that the sintering temperature be 800° C. to 900° C. (However, since the sintering temperature depends on the types of the setters 2 and the pieces 1 to be baked, the combination of the setters 2 and the pieces 1 to be baked, and the like, in some exceptional cases, the sintering temperature in the above range may not be appropriate.) When sintering is performed at high temperature as above by using setters made of platinum material, which are normally used in sintering, the setters and the pieces 1 of Bi12MO20 are fused, so that it is impossible to obtain the pieces 1 of Bi12MO20. However, when the setters 2 made of the aforementioned oxide material is used in the sintering, it is possible to form the pieces 1 of Bi12MO20 without causing fusion of the sintered pieces 1 of Bi12MO20 with the setters.
Alternatively, the photoconductive layer according to the present invention may be produced by other methods. The second method for producing the photoconductive layer according to the present invention uses aerosol deposition (AD), and includes the following steps (b1) and (b2).
(b1) Bi12MO20 powder which is prepared in advance is stirred up in a vacuum by carrier gas.
(b2) The Bi12MO20 powder is deposited on a support by blowing the carrier gas in which the Bi12MO20 powder is mixed, on the support placed in the vacuum.
The third method for producing the photoconductive layer according to the present invention uses press sintering, and includes the following steps (c1) and (c2).
(c1) A Bi12MO20 film is formed out of Bi12MO20 powder by applying high pressure to the Bi12MO20 powder by use of a pressing machine.
(c2) The Bi12MO20 film is sintered.
The fourth method for producing the photoconductive layer according to the present invention includes the following steps (d1) and (d2).
(d1) A green sheet is produced by application of Bi12MO20 powder by use of a binder, where the green sheet is a sheet containing the Bi12MO20 powder and the binder.
(d2) The green sheet is baked so as to remove the binder in the green sheet and sinter the Bi12MO20 in the green sheet.
Hereinafter the above technique using the green sheet is referred to as the green-sheet technique.
For example, the Bi12MO20 powder used in the above second to fourth methods can be prepared in each of the following (first and second) processes. The first process for producing the Bi12MO20 powder includes the following steps (e1) to (e3).
(e1) The precursor solution of Bi12MO20 is obtained by hydrolyzing the bismuth salt and the metal alkoxide with acetic acid.
(e2) A precursor gel of Bi12MO20 is obtained by concentrating the above precursor solution of Bi12MO20.
(e3) The Bi12MO20 powder is obtained by baking the above precursor gel of Bi12MO20.
The second process for producing the Bi12MO20 powder includes the following steps (f1) and (f2).
(f1) The bismuth oxide (Bi2O3) and MO2 (i.e., at least one of silicon oxide, germanium oxide, and titanium oxide) are mixed.
(f2) The Bi12MO20 powder is obtained by solid-phase reaction, which is caused by prebaking the above mixture, for example, at 800° C.
Although the binder is used in the green-sheet technique, the binder is completely removed by sintering, so that no binder remains in the sintered piece of Bi12MO20. Preferable examples of the binder used in the green-sheet technique are cellulose acetate, poly(alkyl methacrylate), poly(vinyl alcohol), and poly(vinyl butyral).
The aforementioned examples of the bismuth salt and the metal alkoxide which are preferable for the first method for producing the photoconductive layer according to the present invention are also preferable for the second to fourth methods for producing the photoconductive layer. In addition, the aforementioned manner for hydrolyzing the bismuth salt and the metal alkoxide which is preferable for the first method for producing the photoconductive layer is also preferable for the first process for producing the Bi12MO20 powder.
Alternatively, the Bi12MO20 powder used in the second method for producing the photoconductive layer according to the present invention may be obtained through the following steps (g1) and (g2).
(g1) A precursor solution of Bi12MO20 is obtained by causing a reaction of a bismuth alkoxide and a metal alkoxide under alkaline condition.
(g2) The Bi12MO20 powder is obtained by crystallizing the precursor solution of Bi12MO20 in a liquid phase.
Preferable examples of the above bismuth alkoxide are Bi(O—CH3)3, Bi(O—C2H5)3, Bi(O-iC3H7)3. In addition, the aforementioned examples of the metal alkoxide which are preferable for the first method for producing the photoconductive layer according to the present invention are also preferable for use in step (g1) in the above process for producing the Bi12MO20 powder. Further, in the above step (g2), the bismuth alkoxide and the metal alkoxide can be hydrolyzed under alkaline condition by appropriately using any of the known techniques. For example, it is preferable to hydrolyze the bismuth alkoxide and the metal alkoxide with sodium hydroxide, potassium hydroxide, or the like.
The aerosol deposition (AD) used in the second method for producing the photoconductive layer according to the present invention is a technique for forming a film or sheet by preparing fine or ultrafine particles as raw material in advance, mixing the fine or ultrafine particles with carrier gas, aerosolizing the mixture, and spraying the aerosolized mixture onto a substrate through a nozzle. Details of the aerosol deposition used in the second method for producing the photoconductive layer according to the present invention are explained below with reference to
The film-formation system 10 illustrated in
A film or sheet of the Bi12MO20 particles 12 is formed on the substrate 16 through the following steps.
(h1) The aerosolizing chamber 13 is partially filled with Bi12MO20 particles 12 (as raw material), which have dimensions of 0.1 to 2 micrometers.
(h2) The carrier gas is introduced from the high-pressure gas cylinder 15 through the second piping 21 to the aerosolizing chamber 13, so that the Bi12MO20 particles 12 in the aerosolizing chamber 13 are agitated and aerosolized.
(h3) The aerosolized Bi12MO20 particles 12 pass through the first piping 20, and sprayed by the nozzle 19 onto the substrate 16 in the film-formation chamber 14, so that the Bi12MO20 film or sheet is formed on the substrate 16.
During the above operations, the film-formation chamber 14 is evacuated by the vacuum pump 22, and the degree of vacuum in the deposition chamber 14 is adjusted as necessary. Since the substrate 16 can be three-dimensionally moved by the XYZθ stage 18, it is possible to form a film or sheet of the Bi12MO20 particles 12 having a desired thickness in a desired area on the substrate 16.
It is preferable that the raw material are preferably powder of the Bi12MO20 having the number average diameter of approximately 0.1 to 10 micrometers. It is more preferable that 50 or more weight percent of the Bi12MO20 particles have diameters of 0.1 to 2 micrometers, where the diameters of the particles mean the diameters of the spheres having identical volumes to the particles.
The aerosolized Bi12MO20 particles can be readily accelerated to the flow velocity of 2 to 300 m/second by making the aerosolized Bi12MO20 particles pass through the nozzle 19 having the opening as small as 6 mm2 or less. Therefore, it is possible to deposit the Bi12MO20 particles on the substrate by making the Bi12MO20 particles collide against the substrate with the aid of the carrier gas. The Bi12MO20 particles which collide with the substrate or Bi12MO20 particles already deposited on the substrate are joined to the substrate or Bi12MO20 particles already deposited on the substrate due to the impact of the collision, so that it is possible to form a dense film or sheet of Bi12MO20 on the substrate. Although the temperature of the substrate during the deposition of the Bi12MO20 particles may be room temperature, it is possible to form a denser film or sheet when the temperature of the substrate is controlled at 100° C. to 300° C.
The thickness of the photoconductive layer is preferably 10 to 800 micrometers, and more preferably 50 to 600 micrometers. If the thickness of the photoconductive layer is smaller than 10 micrometers, the X-ray absorption efficiency decreases, so that the sensitivity cannot be increased. On the other hand, if the thickness of the photoconductive layer is greater than 800 micrometers, the X-ray absorption efficiency saturates, i.e., does not further increase, and electric charges generated in the photoconductive layer are required to move a long distance until the electric charges reach an electrode so that a considerable portion of the electric charges are trapped on the way to the electrode and lose their activity. That is, when the photoconductive layer is too thick, the charge-collection efficiency is lowered, and the quality of images deteriorates.
There are two types of radiation imaging panels. One is the direct-conversion type, which directly converts radiation into electric charges and accumulates the electric charges. The other is the indirect conversion type, which converts radiation into light with a scintillator such as CsI, further converts the light into electric charges with a-Si (amorphous silicon) photodiodes, and accumulates the electric charges. The photoconductive layer according to the present invention can be used in the radiation imaging panels of the direct-conversion types, and is sensitive to radiation including X-rays, gamma rays, alpha rays, and the like.
Further, the photoconductive layer according to the present invention can be used in each of the so-called optical reading system and the TFT reading system. In the optical reading system, image information is read by use of a radiation image detector which uses semiconductor material and generates electric charges in response to irradiation of light. In the TFT reading system, electric charges generated by exposure to radiation are accumulated and the accumulated electric charges are read out by turning on and off electric switches (such as thin-film transistors (TFTs)) on a pixel-by-pixel basis.
First, a radiation imaging panel for use with the optical reading system is explained as a first embodiment of the present invention with reference to
The radiation imaging panel 30 of
For example, the films or sheets formed by uniformly applying conductive material to a transparent glass plate (e.g., NESA films) are suitable for the first and second transparent conductive layers 31 and 35.
In addition, it is more desirable that the charge-transport layer 33 have a greater difference in mobility between the transport polarity charges and the latent-image polarity charges. For example, the following materials (a) to (c) are suitable for the charge-transport layer 33.
(a) Organic materials such as poly(N-vinylcarbazole) (PVK), N,N′-diphenyl-N,N′-bis(3-methylphenyl)-(1,1′-diphenyl)-4,4′-dia mine (TPD), or discotic liquid crystal
(b) Polymers (such as polycarbonate, polystyrene, or PVK) in which TPD is dispersed
(c) Semiconductor materials such as a-Se doped with 10 to 200 ppm Cl.
The above organic compounds (such as PVK, TPD, or discotic liquid crystal) are particularly preferable for the charge-transport layer 33 since such organic compounds exhibit light insensitivity. Moreover, since the above organic compounds generally have a small dielectric constant, the capacitance between the recording radioconductive layer 32 and the reading photoconductive layer 34 is small. Therefore, it is possible to increase the efficiency in reading out signals.
Photoconductive materials which contain, as one or more main components, at least one of a-Se, Se—Te, Se—As—Te, metal-free phthalocyanine, metal phthalocyanine, magnesium phthalocyanine (MgPc), the phase II type of vanadyl phthalocyanine (VOPc), copper phthalocyanine (CuPc), and the like are preferable for the reading photoconductive layer 34.
The photoconductive layer according to the present invention is used as the recording radioconductive layer 32 in the above radiation imaging panel.
Hereinbelow, a system for reading an electrostatic latent image by use of light is briefly explained.
The recording-and-reading system of
The first transparent conductive layer 31 in the radiation imaging panel 30 is connected to the negative terminal of the power supply 50 through the switch S1, and to the input terminal of the switch S2. One of the output terminals of the switch S2 is connected to one input terminal of the current detecting unit 70. The other input terminal of the current detecting unit 70, the second transparent conductive layer 35 of the radiation imaging panel 30, the positive terminal of the power supply 50, and the other of the output terminals of the switch S2 are grounded. The current detecting unit 70 comprises a detection amplifier 70a (realized by an operational amplifier) and a feedback resistor 70b, and realizes a so-called current-to voltage conversion circuit.
A subject (or an object) 29 to be examined is placed above the upper surface of the first transparent conductive layer 31. The subject 29 to be examined includes one or more transparent portions 29a transparent to the radiation L1 (for recording) and one or more (radiation-blocking) portions 29b which block (not transparent to) the radiation L1. The recording irradiation means 90 uniformly irradiates the subject 29 with the radiation L1. The reading irradiation unit 92 scans the solid-state radiographic image detector 10 with the reading light L2 in the direction indicated by the horizontal arrow in
A process of recording an electrostatic latent image in the above recording-and-reading system of
First, the switch S2 is held opened so that the first transparent conductive layer 31 is connected to neither of the ground and the current detecting unit 70, and the switch S1 is turned on, so that a DC voltage Ed is applied by the power supply 50 between the first and second transparent conductive layers 31 and 35. Thus, the first transparent conductive layer 31 is electrified with negative electric charges from the power supply 50, and the second transparent conductive layer 35 is electrified with positive electric charges from the power supply 50, as illustrated in
Next, the recording irradiation unit 90 uniformly irradiates the subject 29 (to be examined) with the radiation L1 (for recording). The radiation L1 passes through the one or more transparent portions 29a of the subject 29 and the first transparent conductive layer 31, so that one or more portions of the recording radioconductive layer 32 are irradiated with the radiation L1, and become conductive. At this time, it is possible to deem each portion of the recording radioconductive layer 32 to behave as a variable resistor which exhibits electric resistance corresponding to the exposure dose of the radiation L1 in the portion of the recording radioconductive layer 32. The electric resistance in each portion of the recording radioconductive layer 32 depends on the amount of pairs of electrons (negative charges) and holes (positive charges) generated by the radiation L1 in the portion of the recording radioconductive layer 32 as illustrated in
The positive charges generated in the radioconductive layer 32 move fast through the radioconductive layer 32 to the first transparent conductive layer 31, recombine with a portion of the negative charges with which the first transparent conductive layer 31 is electrified, at the interface between the first transparent conductive layer 31 and the radioconductive layer 32, and disappear (as illustrated in
On the other hand, since the radiation L1 does not pass through the one or more (radiation-blocking) portions 29b of the subject 29, no change occurs in the portions of the radiation imaging panel 30 below the one or more (radiation-blocking) portions 29b (as illustrated in
Next, a process of reading an electrostatic latent image in the above recording-and-reading system of
First, the switch S1 is held open in order to stop the electric power supply, and the switch S2 is turned so as to temporarily ground the first transparent conductive layer 31. Thus, electric charges move between the first transparent conductive layer 31 and the second transparent conductive layer 35 in the radiation imaging panel 30 in which an electrostatic latent image is recorded, and the electric charges are rearranged so that the first transparent conductive layer 31 and the second transparent conductive layer 35 are held at identical electric potential as illustrated in
Then, the second transparent conductive layer side of the radiation imaging panel 30 is scanned with the reading light L2, so that the reading light L2 passes through the second transparent conductive layer 35, and the scanned portion of the photoconductive layer 34 is exposed to the reading light L2. At this time, pairs of electrons (negative charges) and holes (positive charges) are generated in the scanned portion of the photoconductive layer 34 by the reading light L2 as illustrated in
Since the charge-transport layer 33 behaves as a conductor of the positive charges, when a portion of the photoconductive layer 34 is scanned with the reading light L2, and negative electric charges are accumulated right above the scanned portion of the photoconductive layer 34 at the interface between the charge-transport layer 33 and the recording radioconductive layer 32, the positive charges generated in the photoconductive layer 34 are attracted by the accumulated negative electric charges, and move fast through the charge transport layer 33 to the interface between the recording conductive layer 34 and the charge-transport layer 33 as illustrated in
As explained above, when the electric current flowing out of the radiation imaging panel 30 is detected while scanning the photoconductive layer 34 with the reading light L2, it is possible to sequentially read out the electric charges accumulated above each portion (corresponding to a pixel) of the photoconductive layer 34 in the radiation imaging panel 30 which is exposed to the reading light L2. Thus, the entire electrostatic latent image can be read out from the radiation imaging panel 30.
The above operations for detecting a radiation image by using the optical reading system are also disclosed in, for example, Japanese Unexamined Patent Publication No. 2000-105297.
Hereinbelow, a radiation imaging panel for use with the TFT reading system is explained as a second embodiment of the present invention with reference to
The photoconductive layer 104 is the photoconductive layer according to the present invention. The common electrode 103 and the detection electrode 107 are made of conductive material such as indium tin oxide (ITO), gold (Au), or platinum (Pt). Further, according to the polarity of the bias voltage, a hole-injection-blocking layer or an electron-injection-blocking layer may be provided with the common electrode 103 and/or the detection electrode 107.
Details of the AMA substrate 200 are explained below with reference to
Next, details of the structures of the capacitors 210 and the TFTs 220 in the AMA substrate 200 are explained below with reference to
The radiation detecting part 100 and the AMA substrate 200 are joined as follows.
An anisotropic conductive film (ACF) containing conductive particles such as silver particles and exhibiting conductivity in only the thickness direction is sandwiched between the radiation detector unit 100 and the AMA substrate 200, and the radiation detector unit 100 and the AMA substrate 200 are bonded together by heating and pressing so that the positions of the detection electrodes 107 and the connection-side electrodes 210b are aligned. When the radiation detector unit 100 and the AMA substrate 200 are mechanically joined as above, the detection electrodes 107 are electrically connected to the corresponding connection-side electrodes 210b through a conductor 140 interposed between the detection electrodes 107 and the corresponding connection-side electrode 210b.
Further, a reading driver circuit 260 and a gate driver circuit 270 are provided with the AMA substrate 200. As illustrated in
The above operations for detecting a radiation image by using the above radiation imaging panel in which the radiation detector unit 100 and the AMA substrate 200 are joined are also disclosed in, for example, Japanese Unexamined Patent Publication No. 11-287862.
The present inventors have produced concrete examples of the photoconductive sheet according to the present invention and some comparison examples as indicated below.
A photoconductive sheet of sintered Bi12TiO20 has been produced as a concrete example 1 of the photoconductive sheet according to the present invention in accordance with the following procedure.
Bismuth oxide (Bi2O3) powder of the purity of 4N (four nines) and titanium oxide (TiO2) powder of the purity of 4N are mixed at the 12:1 molar ratio of Bi to Ti, and the mixture further undergoes ball-mill mixing using zirconium oxide balls in ethanol. The Bismuth oxide powder and the titanium oxide powder as above are manufactured by Kojundo Chemical Lab. Co., Ltd. (Japan). Thereafter, the mixture is collected, dried, and prebaked at 800° C. for 6 hours, so that solid-phase reaction occurs between the bismuth oxide and the silicon oxide, and Bi12TiO20 powder is produced. Subsequently, the Bi12TiO20 powder is coarsely pulverized in a mortar so that the particle diameters of the Bi12TiO20 powder become 150 micrometers or less, and is further pulverized and dispersed in ethanol by use of a ball mill using zirconium oxide balls. Then, the Bi12TiO20 powder is shaped into a sheet by applying pressure of 50 MPa with a pressing machine manufactured by NPa system Co., Ltd. (Japan). The shaped film is placed on a sapphire setter, and sintered for 2 hours at 840° C. in a N2 atmosphere, so that a sintered sheet of Bi12TiO20 having a thickness of 500 micrometers is produced.
A photoconductive sheet (of sintered Bi12TiO20) has been produced as a concrete example 2 of the photoconductive sheet according to the present invention in accordance with a procedure which is different from the procedure used in the production of the concrete example 1 only in that the molded film is sintered in an Ar atmosphere instead of in the N2 atmosphere.
A photoconductive sheet (of sintered Bi12TiO20) has been produced as a concrete example 3 of the photoconductive sheet according to the present invention in accordance with a procedure which is different from the procedure used in the production of the concrete example 1 only in that the purity of the bismuth oxide (Bi2O3) powder is 6N (six nines) instead of 4N. The Bismuth oxide powder of the purity of 6N is also manufactured by Kojundo Chemical Lab. Co., Ltd. (Japan).
A photoconductive sheet (of sintered Bi12TiO20) has been produced as a concrete example 4 of the photoconductive sheet according to the present invention in accordance with a procedure which is different from the procedure used in the production of the concrete example 2 only in that the purity of the bismuth oxide (Bi2O3) powder is 6N (six nines) instead of 4N.
A photoconductive sheet (of sintered Bi12TiO20) has been produced as a concrete example 5 of the photoconductive sheet according to the present invention in accordance with the following procedure by using the prebaked and pulverized powder obtained in the process for production of the concrete example 4.
First, 3.7 weight percent of poly(vinyl butyral) (PVB) as a binder and 0.8 weight percent of dioctyl phthalate as a plasticizer are added to the prebaked and pulverized powder of Bi12TiO20 obtained in the process for production of the concrete example 4. Then, the pulverization and mixing in the ball mill are continued so as to produce slurry for forming a sheet. Thereafter, the slurry is collected, and undergoes a vacuum degassing treatment for degassing, concentration, and viscosity adjustment. Subsequently, the slurry is applied to a film base by using a coater so that the slurry is shaped into a sheet. Before the application of the slurry, a releasing agent is applied to the film base. Next, the slurry applied to the film base is dried by leaving it at room temperature for 24 hours, and is then stripped from the film base. Then, the sheet stripped from the film base undergoes a binder removal treatment at 640° C. in air. Thereafter, the sheet is placed on a single crystal of sapphire, and sintered at 840° C. in an Ar atmosphere. Thus, the photoconductive sheet of sintered Bi12TiO20 is produced.
A photoconductive sheet of sintered Bi12SiO20 has been produced as a concrete example 6 of the photoconductive sheet according to the present invention in accordance with a procedure which is different from the procedure used in the production of the concrete example 4 only in that the titanium oxide (TiO2) powder of the purity of 4N is replaced with silicon oxide (SiO2) powder of the purity of 6N (manufactured by Fuso Chemical Co., Ltd., Japan), and the sintering temperature is changed to 850° C.
A photoconductive sheet of sintered Bi12GeO20 has been produced as a concrete example 7 of the photoconductive sheet according to the present invention in accordance with a procedure which is different from the procedure used in the production of the concrete example 4 only in that the titanium oxide (TiO2) powder of the purity of 4N is replaced with germanium oxide (GeO2) powder of the purity of 6N (manufactured by Furuuchi Chemical Corporation, Japan), and the sintering temperature is changed to 870° C.
A photoconductive sheet of sintered Bi12TiO20 has been produced as a comparison example 1 in accordance with a procedure which is different from the procedure used in the production of the concrete example 1 only in that the sapphire setter is replaced with a setter of sintered aluminum oxide.
A photoconductive sheet of sintered Bi12TiO20 has been produced as a comparison example 2 in accordance with a procedure which is different from the procedure used in the production of the concrete example 1 only in that the sintering atmosphere is changed to air.
A photoconductive sheet of sintered Bi12TiO20 has been produced as a comparison example 3 in accordance with a procedure which is different from the procedure used in the production of the concrete example 4 only in that the sintering atmosphere is changed to air.
Comparison of Performance
In order to evaluate the performance of the concrete examples 1 to 7 of the present invention and the comparison examples 1 to 3 produced as above, the present inventors have produced samples of a radiation detector unit (for a radiation imaging panel) respectively containing the concrete examples 1 to 7 and the comparison examples 1 to 3 as photoconductive layers.
The samples of the radiation detector unit have been produced in the following manner. Each of the photoconductive sheets (as the concrete examples 1 to 7 and the comparison examples 1 to 3) is bonded to an aluminum substrate with the electrically conductive paste DOTITE, which is manufactured by Fujikura Kasei Co., Ltd., Japan. In addition, an upper electrode of gold having a thickness of 60 nm is formed by sputtering.
The radiation detector unit has been exposed to 20 milliroentgens of X rays for 0.1 seconds. Then, a pulsed photocurrent which is generated when a voltage of 80 kV is applied to the radiation detector unit has been converted into a voltage by a current amplifier, and the voltage has been measured with a digital oscilloscope. Thereafter, the amount of collected charges is obtained by integrating the measured photocurrent over the X-ray exposure time.
In addition, the ratio of the light reflectance at the wavelength of 750 nm to the light reflectance at the wavelength of 350 nm is obtained in the following manner.
A portion of each example of the photoconductive sheet on which the upper electrode of gold is not formed has been broken into fragments, and the fragments are formed into pellets. Then, the light reflectances at the wavelengths in the range of 350 to 800 nm are measured by a spectrophotometer using an integrating sphere (Hitachi U-3310, manufactured by Hitachi High-Technologies Corporation).
The results of the above measurement of the amount of collected charges and the ratio of the light reflectance at the wavelength of 750 nm to the light reflectance at the wavelength of 350 nm are indicated in Table 1. Hereinafter, the ratio of the light reflectance at the wavelength of 750 nm to the light reflectance at the wavelength of 350 nm is referred to as the reflectance ratio. Although the values of reflectance ratio indicated in Table 1 are based on the measurement made on the pellets, the present inventors have confirmed that the values of reflectance ratio are substantially not changed even when the measurement is made on the sintered sheet per se. In addition, in Table 1, the indicated values of the amount of collected charges are values relative to the amount of collected charges obtained in the comparison example 1.
As indicated in Table 1, the amount of collected charges in the concrete example 1 is nearly three times the amount of collected charges in the comparison example 3, although the ratio 7.1 of the light reflectance at the wavelength of 750 nm to the light reflectance at the wavelength of 350 nm in the concrete example 1 is close to the ratio 6.9 of the light reflectance at the wavelength of 750 nm to the light reflectance at the wavelength of 350 nm in the comparison example 3. The present inventors have confirmed that the amount of collected charges remarkably increases when the light reflectance at the wavelength of 750 nm to the light reflectance at the wavelength of 350 nm reaches seven. As indicated in Table 1, the average amount of collected charges in the concrete examples 1 to 7 (in which reflectance ratio is not smaller than seven) is as high as approximately ten times reflectance ratio in the comparison example 1.
In the aforementioned processes for producing the concrete examples 1 to 7, the sintering atmosphere, the setter, and the purities of the raw material (bismuth oxide and titanium oxide) are appropriately adjusted so as to make reflectance ratio equal to or greater than seven. Further, reflectance ratio can also be increased by appropriately adjusting the prebaking temperature, the prebaking atmosphere, the method for shaping the powder, the sintering temperature, the gas flow rate for realizing the sintering atmosphere, and the like.
As explained above, the photoconductive sheet according to the present invention (which constitutes the radiation imaging panel according to the present invention) is made of a bismuth-mixed metal oxide Bi12MO20, and the ratio of the light reflectance of the photoconductive sheet at the wavelength of 750 nm to the light reflectance at the wavelength of 350 nm is equal to or greater than seven. Therefore, the photoconductive sheet can collect a great amount of X-ray charges, so that the sensitivity of the radiation imaging panel increases. Further, in the case where the bismuth-mixed metal oxide Bi12MO20 forming the photoconductive layer is sintered, it is possible to increase the X-ray absorption efficiency. In addition, since electric charges generated in such a photoconductive layer can be more effectively captured, it is possible to greatly increase the sensitivity.
All of the contents of the Japanese patent application No. 2005-185107 are incorporated into this specification by reference.
Number | Date | Country | Kind |
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185107/2005 | Jun 2005 | JP | national |