1. Field of the Invention
The present invention relates to a photoelectric conversion device and image sensing system.
2. Description of the Related Art
Recently, as described in Japanese Patent Laid-Open No. 2004-186407, photoelectric conversion devices are achieving higher pixel densities and smaller chip sizes, and the area of the photoelectric converter (e.g., photodiode) is tending to decrease. Japanese Patent Laid-Open No. 2000-252452 discloses a photoelectric conversion device having a plurality of wiring layers.
As shown in
It is an object of the present invention to provide a photoelectric conversion device and image sensing system capable of easily planarizing the entire top face of a planarized layer.
A photoelectric conversion device according to the first aspect of the present invention comprises a semiconductor substrate having a plurality of photoelectric converters, a multilayer wiring structure arranged on the semiconductor substrate, and a planarized layer arranged on the multilayer wiring structure, wherein the multilayer wiring structure includes a first wiring layer, an interlayer insulation film arranged to cover the first wiring layer, and a second wiring layer serving as a top wiring layer arranged on the interlayer insulation film, the planarized layer covers the interlayer insulation film and the second wiring layer, and the second wiring layer is thinner than the first wiring layer.
A photoelectric conversion device according to the second aspect of the present invention comprises a pixel area where light enters a photoelectric converter, and a peripheral circuit area where the photoelectric converter is shielded from light, wherein a top wiring layer among a plurality of wiring layers arranged in the peripheral circuit area is arranged at a level higher than a top wiring layer among a plurality of wiring layers arranged in the pixel area, a planarized layer is arranged to cover at least the top wiring layer in the peripheral circuit area, and the top wiring layer in the peripheral circuit area is thinner than the top wiring layer in the pixel area.
An image sensing system according to the third aspect of the present invention comprises the above-described photoelectric conversion device, an optical system which forms an optical image of an object on the photoelectric conversion device, and a signal processing unit which processes a signal output from the photoelectric conversion device to generate image data.
The present invention can easily planarize the entire top face of a planarized layer.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
In the description of the positional relationship between layers in this specification, “on” may apply to an immediately upper layer or an upper layer via one or more layers. Similarly, “below” may apply to an immediately lower layer or a lower layer via one or more layers.
A photoelectric conversion device according to the first embodiment of the present invention will be described with reference to
The arrangement of the photoelectric conversion device according to the first embodiment will be explained with reference to
A photoelectric conversion device 100 has a pixel area A101 and peripheral circuit area B101. In the pixel area A101, photodiodes (photoelectric converters) PD are arranged. The peripheral circuit area B101 arranged at the periphery of the pixel area A101 is shielded from light. The photodiodes PD are formed in a semiconductor substrate SB.
In the pixel area A101, the photodiodes (photoelectric converters) PD, polysilicon layers 2, metal layers (first wiring layers) 105, color filters 108a and 108b, and microlenses 109a and 109b are arranged. In the pixel area A101, interlayer insulation films 10 and 112, a passivation film 111, and planarized layers 103 and 113 are also arranged. In the pixel area A101, no metal layer (second wiring layer) 117 is arranged.
Note that part of the metal layer 117 may also be arranged in the pixel area A101.
In the peripheral circuit area B101, polysilicon layers 2, metal layers (first wiring layers) 105, metal layers (second wiring layers) 117, a color filter 118, and a microlens 119 are arranged. In the pixel area A101, interlayer insulation films 10 and 112, a passivation film 111, and planarized layers 103 and 113 are also arranged. Each metal layer 117 has a first pattern 107 and second pattern 104. The first pattern 107 is arranged on the interlayer insulation film 112 in the peripheral circuit area B101. The second pattern 104 places the metal layer 105 and first pattern 107 in contact with each other. The first and second patterns are arranged from the same metal film, and the first pattern 107 functions not only as a wiring layer but also as a light-shielding film. Forming the first pattern 107 and second pattern 104 from the same metal film can reduce the number of processes, compared to a method of separately forming a via hole and wiring layer.
The peripheral circuit area B101 also includes an optical black area (OB area). In
Since no metal layer 117 is arranged in the pixel area A101, the numbers of wiring layers in the pixel area A101 and peripheral circuit area B101 are different from each other. This may generate steps on the top faces of the planarized layers 103 and 113.
To prevent this, the present invention can make the top face of the interlayer insulation film 112 at the same level in the pixel area A101 and peripheral circuit area B101. The metal layer 117 is thinner than the metal layer 105. Although the light-shielding film is desirably thick enough to shut out light, the metal layer 117 is, for example, 200 nm to 300 nm thick and the metal layer 105 is, for example, 400 nm to 800 nm thick. These settings reduce the step on the top face of the passivation film 111 below the planarized layers 103 and 113, so the top faces of the planarized layers 103 and 113 can also be easily planarized. Hence, the materials of the color filters 108a and 108b and microlenses 109a and 109b can be easily applied to uniform thicknesses. This can reduce variations in the thicknesses of the color filters 108a and 108b arranged on the planarized layer 103 and those of the microlenses 109a and 109b arranged on the planarized layer 113. As a result, variations between pixels in the light collection efficiency to the photoelectric converter PD can be suppressed, preventing degradation in the characteristics of the photoelectric conversion device 100.
The metal layer 117 is thinner than the metal layer 105. Thus, when the first pattern 107 and metal layer 105 are so arranged as to be connected through a via hole (see a via hole 4 in
To prevent this, according to the present embodiment, an opening 114a including a first side face of opening 114a1, second side face of opening 114a2, and bottom face 114a3 is arranged as shown in
The metal layers 105 and 117 are connected to each other via the second pattern 104 containing a conductive substance in the opening 114a. As shown in
A method of manufacturing the photoelectric conversion device according to the first embodiment will be explained with reference to
In a step shown in
In a step shown in
In a step shown in
In the next step, the resist R1 is removed from the interlayer insulation film 112, and a metal film is formed on the entire surface. A resist is applied again to the entire surface of the metal film, and shaped into opening patterns of the resist by lithography. A metal layer 117 is formed using the opening patterns of the resist as a mask. That is, a first pattern 107 and second pattern 104 are formed simultaneously. This can reduce the number of processes of forming the second pattern 104, as compared with a planarization step of burying a barrier metal and plug in a via hole.
As described above, the first side face of opening 114a1 of the opening 114a (see
In the next step, the resist is removed from the interlayer insulation film 112. A passivation film is formed on the entire top faces of the metal layer 117 and interlayer insulation film 112. A resist is applied again to the entire surface of the passivation film, and formed into an island-shaped pattern by lithography. A passivation film 111 is formed using the island-shaped pattern of the resist as a mask.
In the step shown in
Since the step between the top faces of the first pattern 107 and passivation film 111 is small, the step on the top face of the formed planarized layer 103 is also small. Hence, the entire top face of the planarized layer 103 can be satisfactorily planarized. The necessary thickness of the planarized layer 103 can be made thin, and the distance from a photodiode to the top face of the planarized layer 103 can be shortened.
Then, as shown in
A planarized layer 113 is formed on the color filters 108a and 108b. The planarized layer 113 is formed, for example from the same resin as the resist. The entire top face of the planarized layer 113 is planarized by CMP or the like.
Since the step on the top face of the planarized layer 103 is small, the step on the top face of the formed planarized layer 113 is also small. Thus, the entire top face of the planarized layer 113 can be satisfactorily planarized. The necessary thickness of the planarized layer 113 can also be made thin.
Subsequently, the material (e.g., the same organic material as the resist) of microlenses 109a and 109b is applied to the entire surface of the planarized layer 113. Since the top face of the planarized layer 113 is flat, the thickness of the applied material becomes uniform. The applied material is patterned into microlenses 109a and 109b by lithography or the like. This can reduce variations in the thicknesses of the microlenses 109a and 109b.
The taper angle of the second side face of opening 114a2 shown in
In a photoelectric conversion device 100i shown in
An example of an image sensing system to which the photoelectric conversion device according to the first embodiment is applied will be described next with reference to
As shown in
The shutter 91 is arranged in front of the photographing lens 92 in the optical path, and controls exposure.
The photographing lens 92 refracts incident light, and forms an object image on the photoelectric conversion device 100 of the image sensing device 86.
The stop 93 is interposed between the photographing lens 92 and the photoelectric conversion device 100 in the optical path, and adjusts the quantity of light guided to the photoelectric conversion device 100 after passing through the photographing lens 92.
The photoelectric conversion device 100 of the image sensing device 86 converts, into an image signal, an object image formed on the photoelectric conversion device 100. The image sensing device 86 reads out and outputs the image signal from the photoelectric conversion device 100.
The image sensing signal processing circuit 95 is connected to the image sensing device 86, and processes an image signal output from it.
The A/D converter 96 is connected to the image sensing signal processing circuit 95, and converts, into a digital signal, a processed image signal (analog signal) output from the image sensing signal processing circuit 95.
The image signal processor 97 is connected to the A/D converter 96, and generates image data by performing arithmetic operations such as various correction processes for the image signal (digital signal) output from the A/D converter 96. The image signal processor 97 supplies the image data to the memory 87, external I/F 89, total control/arithmetic unit 99, recording medium control I/F 94, and the like.
The memory 87 is connected to the image signal processor 97, and stores image data output from the image signal processor 97.
The external I/F 89 is connected to the image signal processor 97. The external I/F 89 transfers image data output from the image signal processor 97 to an external device (e.g., personal computer).
The timing generator 98 is connected to the image sensing device 86, image sensing signal processing circuit 95, A/D converter 96, and image signal processor 97. The timing generator 98 supplies timing signals to the image sensing device 86, image sensing signal processing circuit 95, A/D converter 96, and image signal processor 97. The image sensing device 86, image sensing signal processing circuit 95, A/D converter 96, and image signal processor 97 operate in synchronism with the timing signals.
The total control/arithmetic unit 99 is connected to the timing generator 98, image signal processor 97, and recording medium control I/F 94, and controls all the timing generator 98, image signal processor 97, and recording medium control I/F 94.
The recording medium 88 is connected to the recording medium control I/F 94 so as to be removable from it. Image data output from the image signal processor 97 is recorded on the recording medium 88 via the recording medium control I/F 94.
As long as the photoelectric conversion device 100 with the above-described arrangement can provide a high-quality image signal, the user can obtain a high-quality image (image data).
A photoelectric conversion device according to the second embodiment of the present invention will be described next with reference to
A photoelectric conversion device 200 has the same basic arrangement as that in the first embodiment, but is different from that in the first embodiment in the presence of a planarized layer 203 and interlayer lens 219a.
The interlayer lens 219a exists, for example, in the planarized layer 203 between a microlens 109a and a photodiode PD (see
The interlayer lens 219a is arranged in an area where no metal layer 117 is arranged in the planarized layer 203. The top faces of the passivation film 111 (especially on metal layer 117) and interlayer lens 219a can be made at almost the same level. This can further suppress a step formed on the top face of the planarized layer 203.
By interposing the interlayer lens 219a between the microlens 109a and the photodiode PD, light guided to the photodiode PD can be refracted at a large angle. The light collection efficiency to the photodiode PD can be easily ensured, and thus higher pixel densities and smaller chip sizes can be obtained.
In a photoelectric conversion device 2001 shown in
A photoelectric conversion device according to the third embodiment of the present invention will be described next with reference to
A photoelectric conversion device 300 has the same basic arrangement as that in the first embodiment, but is different from that in the first embodiment in the shape of the opening of an interlayer insulation film 312 and that of a second pattern 304 of a metal layer 317. More specifically, in a recess 304a of the second pattern 304, a taper angle θ301 (an angle made with a horizontal plane HP301) of a first side face 304a1 is larger than a taper angle θ302 (an angle made with a horizontal plane HP302) of a second side face 304a2. In the opening of the interlayer insulation film 312, the taper angle (≈θ0301) of the first side face of opening corresponds to the taper angle θ301 of the first side face 304a1. The taper angle (≈θ302) of the second side face of opening corresponds to the taper angle θ302 of the second side face 304a2. This is the same as the first embodiment.
Even in this case, the first side face 304a1 is downwardly tapered toward the bottom face of the recess 304a. The shape (tapered shape) suitable for forming the second pattern 304 with good coatability can ensure a good electrical connection between a metal layer 105, a first pattern 107, and the second pattern 304.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2006-236762, filed Aug. 31, 2006, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2006-236762 | Aug 2006 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
6030852 | Sano et al. | Feb 2000 | A |
6169317 | Sawada et al. | Jan 2001 | B1 |
20050184362 | Fujita | Aug 2005 | A1 |
20060038209 | Hashimoto | Feb 2006 | A1 |
20060043442 | Yuzurihara et al. | Mar 2006 | A1 |
20060163628 | Mori et al. | Jul 2006 | A1 |
20060170069 | Kim | Aug 2006 | A1 |
20070001252 | Noda et al. | Jan 2007 | A1 |
20070205439 | Okita et al. | Sep 2007 | A1 |
Number | Date | Country |
---|---|---|
2-073651 | Mar 1990 | JP |
3-038041 | Feb 1991 | JP |
8-306902 | Nov 1996 | JP |
2000252452 | Sep 2000 | JP |
2004-186407 | Jul 2004 | JP |
2005275664 | Oct 2005 | JP |
2005-317932 | Nov 2005 | JP |
2006-073886 | Mar 2006 | JP |
Number | Date | Country | |
---|---|---|---|
20080054388 A1 | Mar 2008 | US |