Patent Grant
7998900
This application is a National Stage Application of International Application Number PCT/GB2005/004355, filed Nov. 11, 2005; which claims priority to Great Britain Application No. 0425060.1, filed Nov. 12, 2004 and Great Britain Application No. 0509304.2, filed May 6, 2005.
This invention relates to photothermal recording medium.
WO02/068205, WO02/074548, WO2004/043704 and WO2005/012442, and also corresponding patent applications claiming the same priority dates, including U.S. patent applications Ser. Nos. 10/344,393, 10/380,381 and 10/899,888 (the content of each of which is incorporated herein by reference), describe laser imaging and also materials that can be used for that purpose. Examples that are provided typically involve the use high energy lasers.
There are many attractions in using non-contact near-IR sources, in particular diode lasers, to generate images from coatings for applications such as variable information packaging. Favourable attributes of diode lasers such as economy, portability and ease of use, are attractive for current needs in the packaging industry, such as in-store labelling.
The use of ink formulations that incorporate materials which absorb radiation from far-IR to mid-IR sources such as heat (˜1 to 20 μm) and CO2 laser (˜10 μm), allows the production of coatings that will generate a distinct coloured image on exposure to this wavelength of energy but not near-IR sources. The use of ink formulations that incorporate materials which absorb radiation from near-IR sources such as diode lasers (˜1 μm), allows the production of coatings that will generate a distinct coloured image on exposure to near, mid or far-IR irradiation.
The use of carbazoles and related compounds in substrate marking is known. U.S. Pat. No. 3,936,307A discloses multilayer coating with reactive moieties, including electron donors, in each of separate layers. GB2196137A, JP63221086A and U.S. Pat. No. 5,811,369A also disclose heterogeneous compositions.
Derwent WPI, Week 197533 (19 Jul. 1975), XP002330401 (& JP50021087B), discloses sensitization of recording material by forming a charge-transfer complex between a N-vinyl compound and an organic halide. A radical-based colour-forming mechanism is apparently involved.
In accordance with an aspect of the present invention, a recording medium which is a colourless or transparent composition comprises a photo or thermally sensitive acid generator and a charge-delocalising compound, e.g. a basic compound capable of interacting with a cationic moiety, generated by stimulation of the acid generator, resulting in a shift of the spectral absorption characteristics of the irradiated region from the non-visible to the visible region of the electromagnetic spectrum. In this manner, a coloured image can be formed from a colourless transparent starting material using photo or thermal stimuli.
A product of the invention is a simple, homogeneous composition, and is particularly suitable for marking, e.g. using a laser, because it is colourless or transparent before being imaged. An effective contrast is obtained, and a wide variety/range of monochrome colours is available, which depend on the materials used and charge delocalisation, and not on radical-based mechanisms. Compounds such as organic halides can be avoided.
Embodiments of the invention include photothermal imaging compositions, thermal imaging compositions, laser (UV, visible, NIR, CO2) imageable compositions, photothermal imageable polymers, covert marking systems and negative imaging systems.
The charge-delocalising compound used in this invention preferably includes a heteroatom selected from N, O and S, and an aromatic group conjugated thereto. Thus, for example, it may be of the formula Ar1—X—Ar2, wherein each Ar is an aromatic group such as a benzene ring (unsubstituted or substituted) and X is the heteroatom. The Ar groups may be linked so that X is part of a further ring. An indole system may be preferred. If X is N, it will usually be further substituted by an alkyl or aromatic (but not necessarily vinylic) group, i.e. the compound is a tertiary amine which, when protonated, allows the positive charge to be delocalised. Specific examples of such compounds are carbazoles. Examples are given below.
The acid that is generated from the photoacid should be capable of protonating the amine or other charge-delocalising compound. It may be a superacid such as HSbF6. The photoacid is preferably a salt of such an acid, in which the nature of the cation is relatively less critical.
A preferred method of forming a coloured image on a substrate comprises applying to the substrate a layer of a mixture of a basic compound and a photoacid generator, image-wise exposure to a UV light source, such as a lamp or a laser, followed by heating at 90° C. for 1 minute to reveal the image. Where the UV laser has sufficient power, monochrome images can be written directly, negating the requirement for an additional heating step; a preferred application of this technology is single-step UV laser imaging. The wavelength of the UV laser required is dictated by the absorbance of the photoacid. Consequently, formulations can be envisaged which are imageable by lasers having emission at any wavelength across the entire UV region. Similarly, the system can be sensitised to any wavelength by utilisation of a photoacid having appropriate absorption band(s) at that particular wavelength.
There are a multitude of other possible methods of producing images by combination of UV light sources and heat sources. For example, imagewise exposure to UV light, such as a laser or lamp, produces a latent image which can be revealed by exposure to an IR heating lamp. Alternatively, instead of the IR lamp, a thermal print-head or other heating element may be used.
A thermal print head may be used to write images into the sample, provided the sample, or the required patch/area of the sample, has been previously exposed to low power UV light. Alternatively, the thermal printhead could be replaced by a CO2 laser, or any other laser capable of image-wise generation of heat. It is notable that a system operating in this mode can be sensitised to any wavelength by inclusion of substances capable of absorbing light of the given wavelength and generating heat. A preferred embodiment involves utilisation of a NIR diode laser for this role.
Any of a variety of substrates can be used. Examples include polymers, paper and foils.
The following are embodiments of the invention. “Carbazole” is used as an illustrative example of the charge-delocalising agent.
1. Carbazole+Photoacid Generator
By way of example, a mixture of N-ethyl carbazole and the photoacid generator Cyracure 6974 (triarylsulphonium hexafluoroantimonate in propylene carbonate) coated onto a substrate (PET, PP, paper, foil etc.), when exposed to UV light results in generation of a latent image, which is revealed by heating. The image is a blue/green colour, with the intensity of colouration dependent upon the intensity of the incident UV light.
Substitution of N-ethyl carbazole for other carbazoles, or other similar molecules results in generation of different colours/shades. A list of derivatives tested thus far and the corresponding colour produced is shown in Table 1.
2. Carbazole+Photoacid Generator+Binder
The colour-generating system of the invention can be incorporated into a wide range of printing/coating binders, such as acrylics, methacrylics, styrenics, alkyds, polyesters, cellulosics, polyethers, polyurethanes, polysiloxanes or polyolefins. However, the colour generated upon imaging typically does not correspond to that generated for films comprising solely of the active ingredients. It is evident that the colour produced is dependent upon the nature of the polymer matrix in which the colour-generating components are incorporated, facilitating manipulation of the resultant colour/shade. Examples are listed in the following Table 2.
3. Carbazole+Photoacid Generator+Binder+Additive
Given the dependency of the colour of the image upon the chemical nature of a host binder, it is logical to assume that the addition of other materials may affect the resultant colour. The effect of various additives upon the colour produced with a given combination of derivative, photoacid and binder has been investigated. The results for the effect of a range of additives upon N-ethyl carbazole and Cyracure 6974 in nitrocellulose are listed below, in Table 3.
It is evident that the colour for a particular combination of carbazole derivative, binder and photoacid can be manipulated by addition of a given compound, allowing the colour produced for a specific ink/coating formulation to be tailored as required.
4. Acid Generator/Counter-ion
The nature of the counter-ion may influence the colour produced. Use of a more nucleophilic counter-ion, hexafluorophosphate, in place of hexafluoroantimonate, results in production of images of considerably less intense colouration. Hence it can be inferred that the shade/colour may be altered by use of a different counter-ion or a combination of counter-ions.
The absorption of the photoacid generator dictates the wavelength of at which images can be written. Consequently, the system can be tuned to respond to sources emitting ultraviolet, visible or infra-red light, such as lamps or lasers, by use of a photoacid having an appropriate absorption band.
Use of an acid generator which undergoes thermally induced decomposition may make the imaging system compatible with thermal printing techniques. Similarly, the system may be susceptible to imaging with CO2 lasers. Alternatively, the sensitivity may be tuned to any given wavelength by inclusion of a material having strong absorption at the corresponding wavelength. For example, a composition which included a well-known NIR absorber, copper hydroxide phosphate, after blanket exposure to low level UV, was rendered imageable by a NIR laser.
5. UV Curable Formulations
Inclusion of the colour generating components into a UV-curable formulation may allow simultaneous curing and colouration, allowing coloured films to be produced. Furthermore, the system may be utilised as a cure monitor or UV dositometer.
Similarly, use of a thermal acid generator, in place of the photoacid generator, extends potential use to thermal process indicators.
6. Polymeric Derivatives
The system described above involves doping monomeric derivatives into a host polymer. However, polymeric analogues of the active ingredients could be used, whereby the active ingredients are appended to or comprise a polymer backbone. For example, a formulation comprising polyvinylcarbazole and Cyracure 6974, where polyvinylcarbazole acts as both binder and carbazole derivative, when coated onto a substrate and irradiated/heated, yields green coloured images.
In another instance, the acid generator may comprise the polymer, with carbazole derivatives doped into this. Similarly, a blend of the polymeric acid generator and polymeric carbazole derivative may be utilised. Alternatively, a copolymer comprising repeat units having carbazole and/or acid-generating functionalities may be used.
The use of either a blend of polymers having acid-generating or carbazole-type functionalities, or a single copolymer having both functionalities, is very suitable, as films or articles may be extruded or cast directly from the polymer melt.
7. Covert Images
An image not visible to the naked eye can be written into a film of the imaging system and subsequently revealed on demand. This process involves imaging with a sufficiently low fluence level of UV light to ensure heating is minimised and hence colouration does not develop. The sample can then be heated, revealing the image when required. This process may find application in any area requiring hidden/covert marking, promotional messages, process indicators etc.
8. Negative Image
A negative image can be written into a film of a system as described above, whereby the imaged area remains uncoloured and the remainder develops colour upon blanket exposure to appropriate thermal or photo stimuli. The process typically involves writing an image in the sample by imagewise exposure to a suitable low fluence level light source, followed by exposure to ammonia vapours. The image can then be revealed by simultaneous blanket exposure to a suitable light source and heating.
In all of the above cases, the imaging system can be readily formulated in solvent or water-based ink and coating compositions and applied to any suitable substrate. Suitable solvents include methyl ethyl ketone, ethyl acetate, alcohols, alkyds, aromatics such as toluene or xylene, polar aprotic solvents such as dimethyl sulphoxide or N,N -dimethylformamide, and chlorinated solvents such as dichloromethane, chloroform or dichloroethane. Suitable binders include acrylics, methacrylics, styrenics, alkyds, polyesters, cellulosics, polyethers and polyurethanes. Suitable substrates include papers, polyethylene, polypropylene, polyesters and metals such as aluminium or steel.
The following Examples illustrate the invention.
A solution of 5 g N-ethylcarbazole and 10 g Cyracure 6974 (a solution of triarylsulphonium hexafluoroantimonate in propylene carbonate) in 85 g methyl ethyl ketone (MEK) was prepared. A uniform film of this material was applied to a substrate using a K-bar and allowed to dry thoroughly, resulting in a transparent colourless coating. A sample of the coated material was exposed to a broad band UV source for approximately 10 seconds, followed by heating in an oven at 90° C. for 1 minute, resulting in development of a turquoise/green colouration.
The procedure of Example 1 was repeated, except that the amine and/or the 85 g MEK was replaced by a variety of other components. These components, and the colourations observed (together with the corresponding values of Example 1, for reference) are given below, in Table 4.
Example 2 was repeated, but additionally using 10 g 2,6-di-tert-butyl-4-methylphenol. The colouration was green/black.
Example 2 was repeated, but additionally using 10 g hydroquinone. The colouration was brown.
Example 2 was repeated. The colouration was pale green.
Example 2 was repeated, except that images were written on a sample of the coating using a 266 nm laser at different fluence levels. In each case, a green image developed, with the intensity of colouration increasing with incident fluence level.
Images were written as in Example 23, on coatings prepared in Examples 20, 3 and 13. Black, brown and yellow images developed, respectively, with the intensity of colouration increasing with increasing fluence level.
Coatings were prepared as in Examples 3 and 2. The coatings were exposed to a broadband UV source for 5 seconds, resulting in development of very pale beige and green colourations, respectively. Images were then written on the samples using a CO2 laser at different fluence levels. In each case a brown or green image developed, respectively, with the intensity of colouration increasing with increasing fluence level.
A solution comprising 5 g N-ethylcarbazole, 10 g of a solution of triarylsulphonium hexafluoroantimonate in propylene carbonate, 20 g copper hydroxide phosphate and 21 g polyvinylbutyrate in 64 g MEK was prepared. A uniform film of this material was applied to a substrate using a K-bar and allowed to dry thoroughly, resulting in a transparent colourless coating. A sample of this material was exposed to a broadband UV source for 5 seconds, resulting in development of a very pale beige colouration. Images were then written on the sample using an 810 nm 100 mW diode laser at different fluence levels. In each case a brown image developed, with the intensity of colouration increasing with increasing fluence level.
Example 29 was repeated but using 21 g nitrocellulose instead of polyvinylbutyrate. Exposure to the broadband UV source resulted in development of a very pale green colouration. Images were then written in the sample using an 810 nm 100 mW diode laser at different fluence levels. In each case a green image developed, with the intensity of colouration increasing with increasing fluence level.
A solution comprising 5 g N-ethylcarbazole, 10 g of a solution of triarylsulphonium hexafluoroantimonate in propylene carbonate and 2 g polyvinyl alcohol in 18 g of water was prepared. A uniform film of this material was applied to a substrate using a K-bar and allowed to dry thoroughly, resulting in a transparent colourless coating. A sample of this material was exposed to a broadband UV source for 10 seconds, followed by heating at 90° C. for 1 minute, resulting in development of a grey/black colouration.
A solution comprising of 2 g polyvinylcarbazole and 4 g of a solution of triarylsulphonium hexafluoroantimonate in propylene carbonate, in 20 g of toluene, was prepared. A uniform film of this material was applied to a substrate using a K-bar and allowed to dry thoroughly, resulting in a transparent colourless coating. A sample of this material was exposed to a broadband UV source for 10 seconds, followed by heating at 90° C. for 1 minute, resulting in development of a green colouration.
| Number | Date | Country | Kind |
|---|---|---|---|
| 0425060.1 | Nov 2004 | GB | national |
| 0509304.2 | May 2005 | GB | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/GB2005/004355 | 11/11/2005 | WO | 00 | 10/11/2007 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2006/051309 | 5/18/2006 | WO | A |
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| 4657844 | Shu et al. | Apr 1987 | A |
| 5811369 | Nagai et al. | Sep 1998 | A |
| 6004719 | Gaudiana et al. | Dec 1999 | A |
| Number | Date | Country |
|---|---|---|
| 2 196 137 | Apr 1988 | GB |
| 61-151531 | Jul 1986 | JP |
| 62-196652 | Aug 1987 | JP |
| 63 221086 | Sep 1988 | JP |
| WO 03059295 | Jul 2003 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 20090023585 A1 | Jan 2009 | US |
