The present disclosure relates generally to electrical devices such as pin devices and corresponding sleeve devices, and more particularly to pin devices and sleeve devices incorporating one or more features to provide improved protection (e.g., sealing) from the environment (e.g., rain, water, dust, etc.).
Pin and sleeve devices including plugs, connectors, receptacles, inlets, mechanical interlocks, etc. are well known in the art. As used herein, pin devices and sleeve devices will be collectively referred to as pin and sleeve devices. Herein, a single device having either pins (e.g. a plug), sleeves (e.g. a connector), or both pins and sleeves will be referred to as a pin and sleeve device. However, reference to a pin and sleeve device is not intended to mean that any such device has to include both pins and sleeves. Such a device can include one or more pins, one or more sleeves, or both pins and sleeves.
Generally speaking, pin and sleeve devices are often used to supply electrical power in harsh or high abuse environments such as, for example, wet or corrosive environments. Pin and sleeve devices are well-suited to supply electrical power to heavy equipment such as, for example, welders, motors, compressors, conveyors, portable tools, portable lighting, etc. In use, pin and sleeve devices may provide electrical connections safe from dust and water. As such, pin and sleeve devices are designed to provide power connections that are safe and secure from the environment (e.g., moisture, dirt, grime, chemicals, etc.), prevent accidental disconnect under load, and ensure high strength durability. Pin and sleeve devices provide standardized connectors and may be rated at any suitable current and voltage levels. For example, pin and sleeve devices may be rated at current levels of 16 A, 20 A, 30 A, 32 A, 60 A, 100 A, 150 A, 200 A, 400 A, or the like. In addition, pin and sleeve devices may be rated at voltage levels of 125V, 240V, 250V, 480V, 600V, 100/130V, 125/250V, 102/208V, 200/250V, 208/250V, 277/480V, 346-415V, 347/600V, 380/415V, 440-460V, or others. Moreover, pin and sleeve devices may be rated for any suitable electrical phase configuration such as single-phase, three-phase delta, and three-phase wye.
It would be desirable to provide pin and sleeve devices with one or more features to provide improved protection (e.g., sealing) from the environment (e.g., rain, water, dust, etc.).
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended as an aid in determining the scope of the claimed subject matter.
Disclosed herein is an electrical pin and sleeve device including an outer housing, a clamp nut for securing an electrical cable to the device, the clamp nut being threadably coupled to an end of the outer housing, and a grommet positioned within the outer housing, wherein the outer housing includes an inwardly extending projection defining a shelf for contacting the grommet so that the grommet is positioned within the outer housing between the shelf and the clamp nut.
In an alternate embodiment, an electrical pin and sleeve device may include an outer housing, a clamp nut for securing an electrical cable to the device, the clamp nut being threadably coupled to an end of the outer housing, the clamp nut including a projection, and a cable boot coupled to the clamp nut, the clamp nut having a bore for passage of the electrical cable therethrough, the cable boot providing a seal between an outer circumference of the electrical cable and an inner surface of the clamp nut, wherein the cable boot is manufactured from one of a pliable rubber or an elastomer, the cable boot including a groove formed in an outer circumference thereof, the groove being sized and configured to receive the projection formed on the clamp nut.
By way of example, a specific embodiment of the disclosed device will now be described, with reference to the accompanying drawings, in which:
The drawings are not necessarily to scale. The drawings are merely representations, not intended to portray specific parameters of the disclosure. The drawings are intended to depict example embodiments of the disclosure, and therefore are not be considered as limiting in scope. In the drawings, like numbering represents like elements.
Numerous embodiments of improved pin and sleeve devices in accordance with the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the present disclosure are presented. As will be described and illustrated, in some embodiments, the electrical pin and sleeve device incorporates one or more features to provide improved protection (e.g., sealing) from the environment (e.g., rain, water, dust, etc.). The pin and sleeve device of the present disclosure may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will convey certain example aspects of the pin and sleeve device to those skilled in the art. In the drawings, like numbers refer to like elements throughout unless otherwise noted.
As will be described in greater detail below, in various embodiments, a pin and sleeve device according to the present disclosure may include one or more features to provide improved protection (e.g., sealing) from the environment (e.g., rain, water, dust, etc.). Additionally, and/or alternatively, the pin and sleeve device may include one or more features to facilitate easier assembly and use. That is, for example, according to the present disclosure, an electrical pin and sleeve device may include an inwardly extending projection extending from or molded into an outer housing of the pin and sleeve device, the projection defining a shelf for contacting a grommet positioned within the outer housing of the pin and sleeve device. In use, the shelf facilitates easier assembly and improved sealing to prevent the ingress of water, dust, or the like. Additionally, and/or alternatively, the pin and sleeve devices may incorporate a cable boot to provide an improved seal between the electrical cable and the clamp nut to prevent the ingress of water, dust, or the like.
As will be described herein, the features according to the present disclosure may be used with any suitable electrical pin and sleeve device now known or hereafter developed. As such, details regarding construction and operation of the electrical pin and sleeve devices are omitted for sake of brevity of the present disclosure. In this regard, the present disclosure should not be limited to the details of the electrical pin and sleeve device disclosed and illustrated herein unless specifically claimed and that any suitable electrical pin and sleeve device can be used in connection with the principles of the present disclosure.
Generally speaking, as will be appreciated by one of ordinary skill in the art, pin and sleeve devices are used to supply power to connected devices. As will be appreciated by one of ordinary skill in the art, pin and sleeve devices may encompass plugs, connectors, receptacles, inlets, mechanical interlocks, etc. These devices will be collectively referred to herein as a pin and sleeve device without the intent to limit.
Referring to
In accordance with one or more various aspects of the present disclosure, referring to
As previously mentioned, the pin and sleeve device 100 may include a clamp nut 75 for securing an electrical cable 15 (
Referring to
The grommet 101 may be manufactured from any suitable material now known or hereafter developed including, for example, metal, plastic, etc. In the illustrated example embodiment, the grommet 101 is preferably manufactured from a pliable rubber such as, for example, an elastomer.
In accordance with one aspect of the present disclosure, in the illustrated example embodiment of
As illustrated, in one embodiment, the shelf 150 includes a grommet facing side 152. Additionally, the clamp nut 75 includes a grommet facing side 76. In use, the grommet facing side 152 of the shelf 150 and the grommet facing side 76 of the clamp nut 75 have parallel faces for contacting the grommet 101 therebetween.
In use, by contacting or sandwiching the grommet 101 between the parallel faces 76, 152 on the clamp nut 75 and the shelf 150 formed on the outer housing 140 of the pin and sleeve device 100, the shelf 150 acts to support the grommet 101 as the grommet 101 is being compressed into the outer housing 140 via, for example, rotation of the clamp nut 75. Additionally, the shelf 150 prevents unwanted movement or twisting of the grommet 101 that can create sealing voids. Moreover, the shelf 150 better assures adequate radial and axial compression to affect an improved seal by retaining the installed position of the grommet 101 during use.
That is, utilization of the shelf 150 facilitates an improved axial compression between the shelf 150 and the grommet 101, which compresses the grommet 101 during rotation of the clamp nut 75, which in turn causes the grommet 101 to radially expand creating radial compression (e.g., squeezing) between an outer circumference 106 of the grommet 101 and an inner surface 142 of the housing 140 during insertion of the grommet 101 to its seated position. This helps to ensure a tight fit to prevent ingress of dust, water, or the like. In addition, the shelf 150 supports the grommet 101 and locks it into place. For example, the shelf 150 helps ensures that the position of the grommet 101 does not move, for example, during movement of the electrical cable 15 during assembly (e.g., the shelf 150 prevents the grommet 101 from being pulled too far into the outer housing 140 during assembly when the electrical cable 15 is being pulled through for securing to the contacts 60). As a result, the shelf 150 helps prevents the grommet 101 from moving, twisting, or the like, which can result in unwanted gaps or openings, and thus improper sealing.
Referring to
That is, by providing a tapered outer circumference 106, the grommet 101 is more easily positioned or inserted into proper location prior to applying compression (e.g., the tapered outer circumference 106 facilitates proper positioning of the grommet 101 within the outer housing 140 prior to rotation of the clamp nut 75). For example, in one example embodiment, the clamp nut 75 and the outer housing 140 may be adapted and configured so that, during assembly, the threads 80 formed on the clamp nut 75 threadably engage the corresponding threads 82 formed on the outer housing 140 prior to the grommet facing side 76 of the clamp nut 75 contacting the grommet 101.
In use, the tapered outer circumference 106 allows the grommet 101 to ease into its fully seated position and/or limits the amount of compression required for sealing (e.g., limits the amount of required compression needed to move the grommet 101 into proper position). Thus, providing a grommet 101 with a tapered outer circumference 106 facilitates easier assembly by promoting early engagement with the outer housing 140.
In one example embodiment, the taper formed on the outer circumference 106 of the grommet 101 may substantially match a corresponding tapered surface 142 formed on the mating part such as, for example, the outer housing 140. Providing corresponding tapered surfaces 142, 106 facilitates early engagement and limits the amount of force or motion necessary to insert the grommet 101. Corresponding tapered surfaces 142, 106 also allows for easier assembly when the grommet 101 is cold and/or stiff. Additionally, corresponding tapers 142, 106 facilitate an improved fit between the outer circumference 106 of the grommet 101 and the corresponding inner surface 142 of the mating part (e.g., outer housing 140) thus ensuring a tight fit to prevent ingress of dust, water, or the like.
Referring to
As illustrated, in accordance with one aspect of the present disclosure, the pin and sleeve device 100 may also incorporate a cable boot 200. In use, the cable boot 200 may be coupled to the clamp nut (e.g., collet nut) 75 for preventing ingress of water, dust, or the like through the borehole 78 formed in the clamp nut (e.g., collet nut) 75 for receiving the electrical cable 15 and into the terminal area.
The cable boot 200 may be manufactured from any suitable material now known or hereafter developed including, for example, a pliable rubber such as, for example, an elastomer.
In use, the cable boot 200 may be coupled to the clamp nut (e.g., collet nut) 75 by any suitable mechanism now known or hereafter developed. As illustrated in
As illustrated in the example embodiment of
Utilization of the cable boot 200 provides an improved seal between the space or gap between the outer diameter of the electrical cable 15 and the inner diameter of the borehole formed in the clamp nut (e.g., collet nut) 75 to prevent the ingress, accumulation, and/or entrapment of water, debris, or the like. In use, the cable boot 200 is adapted and configured to provide a snug fit within the inner diameter of the borehole formed in the clamp nut (e.g., collet nut) 75 and against the outer diameter of the of the electrical cable 15 ensuring that the cable boot 200 provides an improved seal around multiple different sizes of electrical cable 15 while preventing ingress of water, debris, or the like from entering the outer housing 140 of the pin and sleeve device 100.
Additionally, in one embodiment, the cable boot 200 includes a smooth outer surface that does not trap water, debris, or the like.
Referring to
In accordance with one non-limiting aspect of the present disclosure, the O-ring 220 is a hollow O-ring. Providing a hollow O-ring allows for improved sealing between imperfect surfaces without requiring heavy preloads or interference. In addition, utilization of hollow O-rings allows mating parts to maintain seal when surfaces are deflected or distorted due to heavy applied loads.
In contrast to standard O-rings that rely on heavy compression to affect a seal, hollow O-rings require much less force to compress and effect a seal. In addition, utilization of hollow O-rings also reduces stress and distortion on the mating components when assembled, ensuring proper and effective sealing with low torque applications in extreme environmental (wet, cold, icy) conditions.
While the present disclosure refers to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present disclosure, as defined in the appended claim(s). Accordingly, it is intended that the present disclosure not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof. The discussion of any embodiment is meant only to be explanatory and is not intended to suggest that the scope of the disclosure, including the claims, is limited to these embodiments. In other words, while illustrative embodiments of the disclosure have been described in detail herein, it is to be understood that the inventive concepts may be otherwise variously embodied and employed, and that the appended claims are intended to be construed to include such variations, except as limited by the prior art.
The foregoing discussion has been presented for purposes of illustration and description and is not intended to limit the disclosure to the form or forms disclosed herein. For example, various features of the disclosure are grouped together in one or more aspects, embodiments, or configurations for the purpose of streamlining the disclosure. However, it should be understood that various features of the certain aspects, embodiments, or configurations of the disclosure may be combined in alternate aspects, embodiments, or configurations. Moreover, the following claims are hereby incorporated into this Detailed Description by this reference, with each claim standing on its own as a separate embodiment of the present disclosure.
As used herein, an element or step recited in the singular and proceeded with the word “a” or “an” should be understood as not excluding plural elements or steps, unless such exclusion is explicitly recited. Furthermore, references to “one embodiment” of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features.
The phrases “at least one”, “one or more”, and “and/or”, as used herein, are open-ended expressions that are both conjunctive and disjunctive in operation. The terms “a” (or “an”), “one or more” and “at least one” can be used interchangeably herein. All directional references (e.g., proximal, distal, upper, lower, upward, downward, left, right, lateral, longitudinal, front, back, top, bottom, above, below, vertical, horizontal, radial, axial, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of this disclosure. Connection references (e.g., engaged, attached, coupled, connected, and joined) are to be construed broadly and may include intermediate members between a collection of elements and relative to movement between elements unless otherwise indicated. As such, connection references do not necessarily infer that two elements are directly connected and in fixed relation to each other. All rotational references describe relative movement between the various elements. Identification references (e.g., primary, secondary, first, second, third, fourth, etc.) are not intended to connote importance or priority but are used to distinguish one feature from another. The drawings are for purposes of illustration only and the dimensions, positions, order and relative to sizes reflected in the drawings attached hereto may vary.
This application is a United States National Phase filing of International Application No. PCT/US19/42742, filed Jul. 22, 2019, which claims priority to, and the benefit of the filing date of, U.S. Provisional Patent Application Ser. No. 62/724,269, filed Aug. 29, 2018, entitled “Pin and Sleeve Devices,” the entire contents of each application is hereby incorporated in its entirety.
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PCT/US2019/042742 | 7/22/2019 | WO | 00 |
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WO2020/046492 | 3/5/2020 | WO | A |
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Number | Date | Country | |
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20210167545 A1 | Jun 2021 | US |
Number | Date | Country | |
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62724269 | Aug 2018 | US |